Sludge brick surface cleaning device

By designing a surface cleaning device for sludge bricks, the transmission mechanism is used to drive the cleaning brush to clean the top and bottom of sludge bricks, solving the problem of bonding powder at the bottom of sludge bricks, improving product quality and transportation convenience, and reducing costs.

CN222681266UActive Publication Date: 2025-03-28SHOUXIAN ANGU BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421030713.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-03-28
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

During the production process of existing sludge bricks, powder will be bonded to the bottom of the sludge bricks, resulting in a not smooth bottom and affecting product quality and transportation.

Method used

A sludge brick surface cleaning device is designed, including a stamping machine, a movable plate, a cleaning plate and a transmission mechanism. The movable plate and cleaning plate are driven by the transmission mechanism, and the top and bottom of the sludge brick are cleaned with a cleaning brush.

Benefits of technology

A comprehensive cleaning of the top and bottom of sludge bricks has been achieved, which improves product quality, facilitates handling and transportation, while reducing drive units and reducing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sludge brick surface cleaning device, which relates to the technical field of sludge brick surface cleaning and comprises a punching machine, a movable plate is slidably mounted in an inner cavity of the punching machine through a sliding groove and a sliding rail, and a cleaning plate positioned on one side of the movable plate is slidably mounted at the top end of the punching machine. And a clamping plate for hoisting the sludge bricks is arranged on one side of the punching machine and located above the movable plate. Through the arrangement of the transmission mechanism, the top of a sludge brick is cleaned through the cleaning brush in the punching machine in the process that the movable rod drives the sludge brick to move, after the clamping plate clamps and lifts the sludge brick, the movable plate resets and moves towards the interior of the punching machine, the cleaning plate is synchronously pulled to move, the cleaning plate passes through the bottom of the sludge brick, and the sludge brick is cleaned. And then limiting of the cleaning plate and the movable plate is relieved through the butt joint rod and the butt joint groove, and the purpose of cleaning the bottom and the top of the sludge brick is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge brick surface cleaning, in particular to a sludge brick surface cleaning device. Background Art

[0002] Sludge solid waste is divided into industrial sludge, domestic sludge, river sludge and water sludge, etc. These sludges often contain relatively complex components, such as heavy metals, radioactivity, organic matter or complex bacteria, so after testing the sludge composition, special harmful substances are distinguished, and then the sludge is pressed into blocks for dehydration and drying, and finally pressed into shape using a hydraulic brick machine.

[0003] In the prior art, during the production of sludge bricks, powder will adhere to the bottom of the sludge bricks. In order to ensure the smoothness of the bottom of the sludge bricks, a cylinder is generally used to push a brush to move, so as to clean the powder adhered to the bottom of the sludge bricks, improve product quality, and facilitate handling and transportation. In order to further reduce the driving unit and reduce costs, the utility model proposes a sludge brick surface cleaning device. Utility Model Content

[0004] The purpose of the utility model is to provide a sludge brick surface cleaning device in order to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sludge brick surface cleaning device, comprising a punching machine, the inner cavity of the punching machine is slidably mounted with a movable plate through a slide groove and a slide rail, the top of the punching machine is also slidably mounted with a cleaning plate located on one side of the movable plate, one side of the punching machine is located above the movable plate and is provided with a clamping plate for lifting the sludge brick, and a transmission mechanism is arranged on the movable plate and the cleaning plate;

[0006] The transmission mechanism includes a reset unit and a connection unit;

[0007] The connecting unit is used to automatically connect the cleaning plate and the movable plate after the movable plate is removed from the inside of the punching machine;

[0008] The reset unit is used to automatically contact the connection between the cleaning plate and the movable plate after the movable plate enters the interior of the punching machine.

[0009] As a further solution of the utility model: the connecting unit includes a fixing rod, a connecting rod, and a limiting rod;

[0010] The fixing rod is fixed to the end of the movable plate, and the fixing rod is used to cooperate with the connecting rod to pull the cleaning plate to move;

[0011] The connecting rod is fixed to the inner side of the bottom of the cleaning plate, and the connecting rod is used to provide a guide for the vertical movement of the limiting rod;

[0012] The limiting rod is vertically slidably installed in the inner cavity of the connecting rod, and the limiting rod is used to be clamped into the inner side of the fixing rod to transmit the pulling force from the fixing rod.

[0013] As a further solution of the utility model: the reset unit includes a docking rod, a positioning rod, a spring, and a docking groove;

[0014] The docking rod is slidably mounted on the bottom of the cleaning plate, and the docking rod is used to cooperate with the docking groove to give the limiting rod a thrust to move upward;

[0015] The positioning rod is fixed inside the cleaning plate, and the positioning rod is used to provide a guide for the movement of the docking rod;

[0016] The two ends of the spring are respectively clamped on the inner wall of the cleaning plate and the outer wall of the docking rod, and the spring is used to provide a restoring elastic force for the moving docking rod;

[0017] The docking groove is arranged on the limiting rod, and the docking groove is used to provide space for the docking of the docking rods.

[0018] As a further solution of the utility model: the top end of the clamping plate is connected to an electric hoist through a hinge, one end of the movable plate is connected to a cylinder, and the discharge port of the sludge brick inside the punching machine is provided with a cleaning brush for cleaning the top of the sludge brick.

[0019] As a further solution of the utility model: the bottom of the cleaning plate is formed with a sliding groove for the axial direction of the docking rod, and the top end of the docking rod is fixed with a "convex" type sliding block extending to the sliding groove at the bottom of the cleaning plate.

[0020] As a further solution of the utility model: the end of the docking rod is in an inclined state, and the position of the docking groove coincides with the moving trajectory of the docking rod.

[0021] As a further solution of the utility model: the bottom end of the limiting rod is in an inclined state at one side close to the movable plate, and the outer wall of the fixed rod is provided with a limiting groove for the limiting rod to be inserted into.

[0022] Compared with the prior art, the beneficial effects of the utility model are:

[0023] By setting up a transmission mechanism, the movable rod can clean the top of the sludge brick through the cleaning brush inside the punching machine during the process of driving the sludge brick to move. After the clamping plate clamps and lifts the sludge brick, the movable plate returns to the inside of the punching machine and pulls the cleaning plate to move synchronously, so that the cleaning plate passes through the bottom of the sludge brick to clean the bottom of the sludge brick, and then the limit of the cleaning plate and the movable plate is released through the docking rod and the docking groove, thereby achieving the purpose of cleaning the bottom and top of the sludge brick. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the structure of the utility model;

[0025] Figure 2 It is a structural schematic diagram of the transmission mechanism of the utility model;

[0026] Figure 3 It is a schematic diagram of the installation structure of the connecting rod of the utility model.

[0027] In the figure: 1, punching machine; 2, movable plate; 3, clamping plate; 4, cleaning plate; 5, transmission mechanism; 501, fixing rod; 502, docking rod; 503, positioning rod; 504, spring; 505, connecting rod; 506, limiting rod; 507, docking groove. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-Figure 3 In the embodiment of the utility model, a sludge brick surface cleaning device includes a punching machine 1, an inner cavity of the punching machine 1 is slidably mounted with a movable plate 2 through a slide groove and a slide rail, a cleaning plate 4 located on one side of the movable plate 2 is also slidably mounted on the top of the punching machine 1, a clamping plate 3 for lifting the sludge brick is arranged on one side of the punching machine 1 above the movable plate 2, and a transmission mechanism 5 is arranged on the movable plate 2 and the cleaning plate 4;

[0030] The transmission mechanism 5 includes a reset unit and a connection unit;

[0031] The connection unit is used to automatically connect the cleaning plate 4 and the movable plate 2 after the movable plate 2 is moved out from the inside of the punching machine 1;

[0032] The reset unit is used to automatically contact the connection between the cleaning plate 4 and the movable plate 2 after the movable plate 2 enters the interior of the punching machine 1;

[0033] The connecting unit includes a fixing rod 501, a connecting rod 505, and a limiting rod 506;

[0034] The fixing rod 501 is fixed to the end of the movable plate 2, and the fixing rod 501 is used to cooperate with the connecting rod 505 to pull the cleaning plate 4 to move;

[0035] The connecting rod 505 is fixed to the inner side of the bottom of the cleaning plate 4, and the connecting rod 505 is used to provide a guide for the vertical movement of the limiting rod 506;

[0036] The limiting rod 506 is vertically slidably installed in the inner cavity of the connecting rod 505, and the limiting rod 506 is used to be inserted into the inner side of the fixing rod 501 to transmit the pulling force from the fixing rod 501;

[0037] The reset unit includes a docking rod 502, a positioning rod 503, a spring 504, and a docking groove 507;

[0038] The docking rod 502 is slidably mounted on the bottom of the cleaning plate 4, and the docking rod 502 is used to cooperate with the docking groove 507 to give the limiting rod 506 a thrust to move upward;

[0039] The positioning rod 503 is fixed inside the cleaning plate 4, and the positioning rod 503 is used to provide guidance for the movement of the docking rod 502;

[0040] The two ends of the spring 504 are respectively clamped on the inner wall of the cleaning plate 4 and the outer wall of the docking rod 502, and the spring 504 is used to provide a restoring elastic force for the moving docking rod 502;

[0041] The docking groove 507 is provided on the limiting rod 506, and the docking groove 507 is used to provide space for docking of the docking rod 502;

[0042] The top of the clamping plate 3 is connected to an electric hoist through a hinge, one end of the movable plate 2 is connected to a cylinder, and a cleaning brush for cleaning the top of the sludge brick is provided at the discharge port of the sludge brick inside the punching machine 1.

[0043] In this embodiment: when using this device, the movable plate 2 is pushed to move by starting the cylinder connected to the movable plate 2, and the sludge bricks formed inside the punching machine 1 are removed. The removed sludge bricks are cleaned on the top of the sludge bricks by the cleaning brush at the discharge port of the punching machine 1. During the pushing and moving process of the movable plate 2, the fixed rod 501 will also move with the movement of the movable plate 2, and the end of the docking rod 502 will contact the inclined surface of the limiting rod 506, giving the limiting rod 506 an upward thrust until the limiting rod 506 is aligned with the limiting groove on the docking rod 502, so that the limiting rod 506 falls under the action of gravity and is stuck in the internal limiting groove of the docking rod 502. Then, the movement of the movable plate 2 transmits power to the limiting rod 506 and the connecting rod 505, thereby driving the cleaning plate 4 to move synchronously with the movable plate 2 until the sludge brick is moved to the bottom of the clamping plate 3, and the clamping plate 3 is moved to the top of the sludge brick by the electric hoist, and the sludge brick is clamped by the clamping plate 3. After that, the clamping plate 3 moves upward for a distance and moves to the previous position through the PLC controller, and the cylinder of the movable plate 2 will also pull the movable plate 2 back to the inside of the punching machine 1, and the cleaning plate 4 moves accordingly. The cleaning plate 4 contacts the sludge brick clamped under the clamping plate 3 to clean the bottom of the sludge brick, and the end of the moving docking rod 502 contacts the outer wall of the punching machine 1, giving thrust to the docking rod 502, and the docking rod 502 moves axially along the outer wall of the positioning rod 503, and the end of the docking rod 502 docks with the docking groove 507, and the limit rod 506 is given an upward thrust through the inclined end of the end of the docking rod 502, so that the limit rod 506 moves upward so that the limit rod 506 is separated from the internal limit groove of the docking rod 502. At this time, the movable plate 2 enters the interior of the punching machine 1, and the cleaning plate 4 stays in place, thereby achieving the purpose of cleaning the bottom and top of the sludge brick, reducing the drive unit, and further saving costs.

[0044] Please refer to Figure 1-Figure 3 The bottom of the cleaning plate 4 is formed with a sliding groove for the axial use of the docking rod 502, and the top of the docking rod 502 is fixed with a "convex" type slider extending to the sliding groove at the bottom of the cleaning plate 4. The end of the docking rod 502 is in an inclined state, and the position of the docking groove 507 coincides with the moving trajectory of the docking rod 502. The bottom end of the limiting rod 506 is in an inclined state close to the side of the movable plate 2, and the outer wall of the fixed rod 501 is provided with a limiting groove for the limiting rod 506 to be inserted.

[0045] In this embodiment: through this structure, when the docking rod 502 contacts the outer wall of the punching machine 1 and moves axially along the outer wall of the positioning rod 503, the axially moving docking rod 502 will simultaneously give the spring 504 an extrusion force. When the limiting rod 506 is separated from the fixed rod 501, the docking rod 502 will be reset under the action of the spring 504, and the docking rod 502 will no longer be on the inner side of the docking groove 507, waiting for the next contact between the fixed rod 501 and the limiting rod 506, and so on.

[0046] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A sludge brick surface cleaning device, comprising a punching machine (1), wherein a movable plate (2) is slidably mounted in the inner cavity of the punching machine (1) via a slide groove and a slide rail, a cleaning plate (4) located on one side of the movable plate (2) is also slidably mounted on the top of the punching machine (1), and a clamping plate (3) for lifting the sludge brick is arranged on one side of the punching machine (1) above the movable plate (2), characterized in that: A transmission mechanism (5) disposed on the movable plate (2) and the cleaning plate (4); The transmission mechanism (5) comprises a reset unit and a connection unit; The connection unit is used to automatically connect the cleaning plate (4) and the movable plate (2) after the movable plate (2) is removed from the inside of the punching machine (1); The resetting unit is used to automatically contact the connection between the cleaning plate (4) and the movable plate (2) after the movable plate (2) enters the interior of the punching machine (1).

2. A sludge brick surface cleaning device according to claim 1, characterized in that: The connection unit comprises a fixing rod (501), a connecting rod (505), and a limiting rod (506); The fixing rod (501) is fixed to the end of the movable plate (2), and the fixing rod (501) is used to cooperate with the connecting rod (505) to pull the cleaning plate (4) to move; The connecting rod (505) is fixed to the inner side of the bottom of the cleaning plate (4), and the connecting rod (505) is used to provide guidance for the vertical movement of the limiting rod (506); The limiting rod (506) is vertically slidably installed in the inner cavity of the connecting rod (505), and the limiting rod (506) is used to be inserted into the inner side of the fixing rod (501) to transmit the pulling force from the fixing rod (501).

3. A sludge brick surface cleaning device according to claim 2, characterized in that: The resetting unit comprises a docking rod (502), a positioning rod (503), a spring (504), and a docking groove (507); The docking rod (502) is slidably mounted on the bottom of the cleaning plate (4), and the docking rod (502) is used to cooperate with the docking groove (507) to give the limiting rod (506) a thrust to move upward; The positioning rod (503) is fixed inside the cleaning plate (4), and the positioning rod (503) is used to provide guidance for the movement of the docking rod (502); The two ends of the spring (504) are respectively clamped on the inner wall of the cleaning plate (4) and the outer wall of the docking rod (502), and the spring (504) is used to provide a restoring elastic force for the moving docking rod (502); The docking groove (507) is formed on the limiting rod (506), and the docking groove (507) is used to provide space for docking of the docking rod (502).

4. A sludge brick surface cleaning device according to claim 1, characterized in that: The top end of the clamping plate (3) is connected to an electric hoist via a hinge, one end of the movable plate (2) is connected to a cylinder, and a cleaning brush for cleaning the top of the sludge brick is provided at the discharge port of the sludge brick inside the punching machine (1).

5. A sludge brick surface cleaning device according to claim 2, characterized in that: The bottom of the cleaning plate (4) is formed with a sliding groove for the axial direction of the docking rod (502), and the top end of the docking rod (502) is fixed with a "convex" type sliding block extending to the sliding groove at the bottom of the cleaning plate (4).

6. A sludge brick surface cleaning device according to claim 3, characterized in that: The end of the docking rod (502) is in an inclined state, and the position of the docking groove (507) coincides with the moving track of the docking rod (502).

7. A sludge brick surface cleaning device according to claim 2, characterized in that: The bottom end of the limiting rod (506) is in an inclined state at a side close to the movable plate (2), and the outer wall of the fixing rod (501) is provided with a limiting groove for the limiting rod (506) to be inserted.