High-pressure foaming machine with quantitative feeding function
By designing a mechanical structure with quantitative loading function in a high-pressure foaming machine, the problem of difficult to accurately control the amount of foaming agent added in the prior art is solved, and the consistency of foam density and structure is achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421454818.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing high-pressure foaming machines lack high-precision metering and control, which makes it difficult to accurately control the amount of foaming agent added, affecting the density and structural consistency of the foam, thereby affecting the quality and performance of the final product.
A high-pressure foaming machine with quantitative loading function is designed. Through the precision mechanical coordination of components such as the storage silo, the quantitative silo, the propeller plate, the piston rod, the connecting assembly and the mixing silo, the quantitative conveying and efficient foaming of the foaming agent are achieved.
Accurate measurement and control of foaming agents are achieved, ensuring the density and structural consistency of foam, and improving product quality and production efficiency.
Smart Images

Figure CN222681568U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of foaming machine equipment, in particular to a high-pressure foaming machine with a quantitative feeding function. Background Art
[0002] High-pressure foaming machine is a kind of equipment specially used for producing foam materials. It produces foam structure by chemical reaction by mixing two or more liquid raw materials under high pressure and injecting them into the mold. This equipment is widely used in manufacturing foam products such as polyurethane and polystyrene for industries such as construction, furniture, automobile and refrigeration. When using high-pressure foaming machine, quantitative feeding function is essential because it can ensure that the raw materials are mixed in precise proportions, which is the key to ensure the quality and performance of foam products. High-pressure foaming machine with quantitative feeding function can accurately control the delivery amount of raw materials through metering pumps, feeders, weighing sensors and other equipment, so as to achieve efficient, stable and consistent production process, reduce raw material waste, and improve production efficiency and product quality.
[0003] High-pressure foaming machines achieve an efficient, stable and consistent production process by precisely controlling the ratio and delivery amount of raw materials. When in use, the raw materials are first stored in appropriate containers and preheated to ensure the viscosity and reactivity of the raw materials. Then, according to the formula requirements, the delivery amount of various raw materials is precisely controlled using equipment such as metering pumps, feeders, and weighing sensors. Next, the precisely proportioned raw materials are delivered to the mixing head for high-speed mixing and injected into the mold under high pressure for foaming.
[0004] The above-mentioned traditional high-pressure foaming machines lack high-precision metering and control, which makes it difficult to accurately control the amount of foaming agent added, which will affect the density and structural consistency of the foam, thereby affecting the quality and performance of the final product. Utility Model Content
[0005] The purpose of the utility model is to provide a high-pressure foaming machine with a quantitative feeding function, aiming to solve the technical problem that the high-pressure foaming machine in the prior art lacks high-precision metering and control, resulting in difficulty in accurately controlling the amount of foaming agent added, which affects the density and structural consistency of the foam, thereby affecting the quality and performance of the final product.
[0006] To achieve the above-mentioned purpose, the embodiment of the utility model provides a high-pressure foaming machine with a quantitative feeding function, including a storage bin, the top of the storage bin is provided with a feeding plate, the bottom of the storage bin is fixedly connected with a feeding pipe, one end of the feeding pipe is fixedly connected with the quantitative bin, the lower surface of the storage bin is fixedly connected with a workbench, the upper surface of the workbench is fixedly connected with an electric push rod, the output end of the electric push rod is fixedly connected with a propulsion plate, the outer wall of the propulsion plate is slidably connected to the upper surface of the workbench, the outer wall of the propulsion plate is fixedly connected with a piston rod, one end of the piston rod is slidably connected to the inside of the quantitative bin, the inside of the quantitative bin is rotatably connected with a rotating shaft, one end of the rotating shaft is fixedly connected with a three-way cylinder, the three-way cylinder is rotatably connected to the inner wall of the quantitative bin, and a linkage component is provided inside the propulsion plate, and the linkage component is used to control the rotation of the three-way cylinder.
[0007] Furthermore, the linkage assembly includes a push rod, one end of which is rotatably connected to the inside of the push plate, and the other end of the push rod is rotatably connected to a connecting plate, one end of which is rotatably connected to the outer wall of the rotating shaft.
[0008] Furthermore, one end of the quantitative bin is fixedly connected to a delivery pipe, and one end of the delivery pipe is fixedly connected to a stirring bin.
[0009] Furthermore, a support frame is fixedly connected to the outer wall of the mixing chamber, and a lower surface of the support frame is fixedly connected to the lower surface of the workbench.
[0010] Furthermore, a motor is fixedly connected to the outer wall of the mixing chamber, and a driving wheel is fixedly connected to the output end of the motor.
[0011] Furthermore, the outer wall of the driving wheel is rotatably connected to the interior of the mixing chamber, the interior of the mixing chamber is rotatably connected to a driven wheel, and the driving wheel is meshed with the driven wheel.
[0012] Furthermore, an auger blade is fixedly connected inside the driving wheel, and a stirring rod is fixedly connected inside the driven wheel.
[0013] Furthermore, the auger blade and the stirring rod are both rotatably connected to the interior of the stirring bin, and one end of the stirring bin is fixedly connected with a discharge port. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0015] Figure 1 This is a three-dimensional structural schematic diagram of the high-pressure foaming machine with quantitative feeding function proposed by the utility model.
[0016] Figure 2 This is a schematic diagram of the storage bin structure of the high-pressure foaming machine with quantitative feeding function proposed by the utility model.
[0017] Figure 3 This is a schematic diagram of the quantitative bin structure of the high-pressure foaming machine with quantitative feeding function proposed by the utility model.
[0018] Figure 4 This is a schematic diagram of the internal structure of the quantitative bin of the high-pressure foaming machine with quantitative feeding function proposed by the utility model.
[0019] Figure 5 This is a schematic diagram of the internal structure of the stirring chamber of the high-pressure foaming machine with quantitative feeding function proposed by the utility model.
[0020] Among them, the reference numerals in the figure are:
[0021] 1—Storage bin 2—Feeding plate 3—Unloading pipe 4—Quantitative bin 5—Piston rod 6—Propelling plate 7—Electric push rod 8—Push rod 9—Connecting plate 10—Rotating shaft 11—Tee tube 12—Conveying pipe 13—Mixing bin 14—Support frame 15—Motor 16—Drive wheel 17—Driven wheel 18—Auger blade 19—Mixing rod 20—Discharge port 21—Workbench DETAILED DESCRIPTION
[0022] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.
[0023] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0025] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
[0026] In one embodiment of the present invention, Figure 1 - Figure 4 As shown, a high-pressure foaming machine with a quantitative feeding function is provided, including a storage bin 1, a feeding plate 2 is arranged on the top of the storage bin 1, a feeding pipe 3 is fixedly connected to the bottom of the storage bin 1, one end of the feeding pipe 3 is fixedly connected to a quantitative bin 4, a workbench 21 is fixedly connected to the lower surface of the storage bin 1, an electric push rod 7 is fixedly connected to the upper surface of the workbench 21, an output end of the electric push rod 7 is fixedly connected to a push plate 6, an outer wall of the push plate 6 is slidably connected to the upper surface of the workbench 21, and a piston rod 5 is fixedly connected to the outer wall of the push plate 6 One end of the piston rod 5 is slidably connected to the inside of the quantitative bin 4, and the inside of the quantitative bin 4 is rotatably connected to a rotating shaft 10, one end of the rotating shaft 10 is fixedly connected to a three-way cylinder 11, and the three-way cylinder 11 is rotatably connected to the inner wall of the quantitative bin 4. A linkage component is provided inside the advancement plate 6, and the linkage component is used to control the rotation of the three-way cylinder 11. The linkage component includes a push rod 8, one end of the push rod 8 is rotatably connected to the inside of the advancement plate 6, and the other end of the push rod 8 is rotatably connected to a connecting plate 9, and one end of the connecting plate 9 is rotatably connected to the outer wall of the rotating shaft 10;
[0027] Specifically, first, the foaming agent can be transported to the interior of the storage bin 1 for storage through the feed plate 2, and then the foaming agent can be transported to the interior of the quantitative bin 4 through the discharge pipe 3. When the interior of the quantitative bin 4 is full of foaming agent, the electric push rod 7 is started, and the output end of the electric push rod 7 drives the push plate 6 to slide on the upper surface of the workbench 21, thereby driving the piston rod 5 and the push rod 8 to slide synchronously. At this time, the movement of the push rod 8 drives the movement of the connecting plate 9 to move, and then the other end of the connecting plate 9 drives the rotating shaft 10 to rotate with itself as the center of the circle, and then the rotation of the rotating shaft 10 drives the three-way cylinder 11 to slide inside the quantitative bin 4, thereby rotating two of the holes of the three-way cylinder 11 to the channel inside the quantitative bin 4. The foaming agent can pass through the quantitative bin 4, and at the same time, the last hole of the three-way tube 11 is rotated to fit the inner wall of the quantitative bin 4. At the same time, the side of the three-way tube 11 without a through hole will block the discharge pipe 3. At the same time, through the movement of the piston rod 5, the piston at one end of the piston rod 5 is driven to slide on the inner wall of the quantitative bin 4, thereby pushing the foaming agent inside the quantitative bin 4 to the inside of the conveying pipe 12. When the electric push rod 7 is retracted, it will drive the three-way tube 11 to rotate in the opposite direction, so that the side without a through hole will block the quantitative bin 4 again, and at the same time, the discharge pipe 3 will be opened to continue to convey the foaming agent to the inside of the quantitative bin 4 for quantitative measurement. Since the storage space inside the quantitative bin 4 is limited, the quantitative effect can be achieved, thereby achieving the quantitative and conveying effects.
[0028] In another embodiment of the present invention, Figure 1 and Figure 5 As shown, one end of the quantitative bin 4 is fixedly connected to a delivery pipe 12, one end of the delivery pipe 12 is fixedly connected to a stirring bin 13, an outer wall of the stirring bin 13 is fixedly connected to a support frame 14, a lower surface of the support frame 14 is fixedly connected to a lower surface of a workbench 21, an outer wall of the stirring bin 13 is fixedly connected to a motor 15, an output end of the motor 15 is fixedly connected to a driving wheel 16, an outer wall of the driving wheel 16 is rotatably connected to the inside of the stirring bin 13, a driven wheel 17 is rotatably connected to the inside of the stirring bin 13, the driving wheel 16 is meshed with the driven wheel 17, an auger blade 18 is fixedly connected to the inside of the driving wheel 16, a stirring rod 19 is fixedly connected to the inside of the driven wheel 17, the auger blade 18 and the stirring rod 19 are both rotatably connected to the inside of the stirring bin 13, and one end of the stirring bin 13 is fixedly connected to a discharge port 20;
[0029] Specifically, the quantitatively delivered foaming agent will be delivered to the interior of the mixing chamber 13, and then the motor 15 will be started, and the output end of the motor 15 will drive the driving wheel 16 to rotate. Due to the meshing of the driving wheel 16 and the driven wheel 17, the driven wheels 17 on both sides will rotate with the rotation of the driving wheel 16, thereby driving two stirring rods 19 and an auger blade 18 to rotate. At this time, the raw materials and the foaming agent are stirred by the stirring rod 19 to make them foam. When the foaming is completed, the discharge port 20 is opened, and the auger blade 18 can further drive the formed foam to be transported and discharged.
[0030] Working principle: When the high-pressure foaming machine with quantitative feeding function is needed, the foaming agent is first transported to the storage bin 1 through the feeding plate 2, and then sent to the quantitative bin 4 through the discharge pipe 3. After the quantitative bin 4 is full, the electric push rod 7 is started to drive the push plate 6, the piston rod 5 and the push rod 8 to slide synchronously, and then through the rotation of the connecting plate 9 and the rotating shaft 10, the three-way cylinder 11 slides inside the quantitative bin 4 to achieve quantitative delivery of the foaming agent. The retraction of the electric push rod 7 causes the three-way cylinder 11 to rotate in the opposite direction, blocking the quantitative bin 4, and continuing to transport the foaming agent to the quantitative bin 4 for quantitative delivery;
[0031] In addition, the quantitatively conveyed foaming agent is sent to the mixing chamber 13, and the motor 15 is started to drive the stirring rod 19 and the auger blade 18 to rotate, so as to stir and foam the raw materials and the foaming agent. After the foaming is completed, the discharge port 20 is opened, and the formed foam is conveyed and discharged by the auger blade 18. The entire structure realizes the quantitative conveying and efficient foaming of the foaming agent through precise mechanical coordination, thereby improving production efficiency and product quality.
[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high pressure foaming machine with a quantitative feeding function, comprising a storage bin (1), characterized in that: The top of the storage bin (1) is provided with a feeding plate (2), the bottom of the storage bin (1) is fixedly connected with a feeding pipe (3), one end of the feeding pipe (3) is fixedly connected with a quantitative bin (4), the lower surface of the storage bin (1) is fixedly connected with a workbench (21), the upper surface of the workbench (21) is fixedly connected with an electric push rod (7), the output end of the electric push rod (7) is fixedly connected with a push plate (6), and the outer wall of the push plate (6) is slidably connected to the workbench (21). The outer wall of the push plate (6) is fixedly connected to a piston rod (5), one end of the piston rod (5) is slidably connected to the interior of the quantitative bin (4), the interior of the quantitative bin (4) is rotatably connected to a rotating shaft (10), one end of the rotating shaft (10) is fixedly connected to a three-way cylinder (11), the three-way cylinder (11) is rotatably connected to the inner wall of the quantitative bin (4), and a linkage component is arranged inside the push plate (6), the linkage component is used to control the rotation of the three-way cylinder (11).
2. The high pressure foaming machine with quantitative feeding function according to claim 1, characterized in that: The linkage assembly comprises a push rod (8), one end of which is rotatably connected to the inside of the push plate (6), and the other end of which is rotatably connected to a connecting plate (9), and one end of which is rotatably connected to the outer wall of the rotating shaft (10).
3. The high pressure foaming machine with quantitative feeding function according to claim 1, characterized in that: One end of the quantitative bin (4) is fixedly connected to a delivery pipe (12), and one end of the delivery pipe (12) is fixedly connected to a stirring bin (13).
4. The high pressure foaming machine with quantitative feeding function according to claim 3, characterized in that: The outer wall of the stirring chamber (13) is fixedly connected to a support frame (14), and the lower surface of the support frame (14) is fixedly connected to the lower surface of the workbench (21).
5. The high pressure foaming machine with quantitative feeding function according to claim 4, characterized in that: The outer wall of the stirring chamber (13) is fixedly connected to a motor (15), and the output end of the motor (15) is fixedly connected to a driving wheel (16).
6. The high pressure foaming machine with quantitative feeding function according to claim 5, characterized in that: The outer wall of the driving wheel (16) is rotatably connected to the interior of the stirring chamber (13), and the interior of the stirring chamber (13) is rotatably connected to a driven wheel (17), and the driving wheel (16) is meshed with the driven wheel (17).
7. The high pressure foaming machine with quantitative feeding function according to claim 6, characterized in that: The interior of the driving wheel (16) is fixedly connected with an auger blade (18), and the interior of the driven wheel (17) is fixedly connected with a stirring rod (19).
8. The high pressure foaming machine with quantitative feeding function according to claim 7, characterized in that: The auger blade (18) and the stirring rod (19) are both rotatably connected to the interior of the stirring chamber (13), and one end of the stirring chamber (13) is fixedly connected to a discharge port (20).