Anti-breaking turnover auxiliary device for aerated brick packaging procedure
By introducing a buffer mechanism and an adjustment mechanism into the flip auxiliary device of the aerated brick, the problem of crushing the aerated brick caused by the traditional flip method is solved, and effective protection of the brick body and improvement of packaging quality are achieved.
Patent Information
- Application Number
- CN202421019395.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The traditional aerated brick flip method ignores the protection of the brick body, which can easily lead to the aerated brick breaking due to external forces during the flip process, affecting the packaging quality.
An anti-broken flip auxiliary device is designed, including a support platform, a stepper motor and a flipped seat. The impact force is buffered during the flip process through a buffer mechanism (including damper, buffer plate, limit column, limit rod and spring), reducing the impact force on the brick body, and adjusting the height of the support platform to adapt to the height of the staff through the adjustment mechanism.
Effectively protect the aerated bricks from breaking, reduce losses, improve packaging quality, and improve work efficiency by appropriately adjusting the height.
Smart Images
Figure CN222682809U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aerated brick packaging equipment, in particular to an anti-crushing and overturning auxiliary device used in aerated brick packaging process. Background Art
[0002] Aerated bricks, also known as aerated concrete blocks or aerated blocks, are a lightweight and porous building material; aerated brick packaging is to ensure the safety and integrity of aerated bricks during transportation and storage. The flip auxiliary device is a very common equipment in the aerated brick packaging process. It has the characteristics of compact structure, and the flip table is a member of the flip auxiliary device.
[0003] During the packaging process of aerated bricks, when assistance is needed through a flipping device, the aerated bricks are first placed inside the flip seat, then the movable plate is rotated to the specified position, and then the stepper motor on the supporting platform is started to rotate the flip seat, thereby flipping the aerated bricks from a horizontal position to a vertical position, and then assisting the staff to package the aerated bricks; but as a lightweight and porous building material, the structure of aerated bricks is relatively fragile, which makes the aerated bricks easily affected by external forces and cause damage. However, the traditional flipping method of aerated bricks often ignores the protection of the brick body, which can easily cause stress concentration at the edges or corners, and then cause the aerated bricks to break, thereby affecting the packaging of the aerated bricks. Utility Model Content
[0004] The purpose of the utility model is to provide an anti-crushing and overturning auxiliary device for aerated brick packaging process to solve the problems raised by the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-crushing and flipping auxiliary device for aerated brick packaging process, comprising a supporting platform, a stepping motor and a flipping seat, a stepping motor is installed in the middle of the top of the supporting platform, and the output end of the stepping motor is connected to the flipping seat through a rotating column, and movable plates are connected to the outer walls of the flipping seat through rotating seats.
[0006] Preferably, a buffer mechanism is provided on the outer wall of the movable plate, and the buffer mechanism includes a damper, a buffer plate, a limit column, a limit rod and a spring, and a damper is butted against one side of the outer wall of the flip seat.
[0007] Preferably, a buffer plate is butted against a side of the damper away from the flip seat, and a limiting column is welded to the middle of the outer wall of the buffer plate.
[0008] Preferably, the limiting column is slidably connected to a limiting rod inside, and a spring is sleeved on an outer wall of the limiting rod.
[0009] Preferably, telescopic support rods are butt-jointed at both sides of the bottom end of the support platform, and a base is butt-jointed at the bottom end of the telescopic support rods.
[0010] Preferably, an adjustment mechanism is provided on the outer wall of the base, and the adjustment mechanism includes a drive motor, a first bevel gear, a second bevel gear, a threaded rod and a threaded column, and a drive motor is installed in the middle of the top end of the base.
[0011] Preferably, the output end of the driving motor is butt-jointed with a first bevel gear, and the outer wall of the first bevel gear is meshingly connected with a second bevel gear.
[0012] Preferably, a threaded rod is butted against the top end of the second bevel gear, a threaded column is threadedly connected to the outer wall of the threaded rod, and a top end of the threaded column is connected to the support platform via a bearing seat.
[0013] Compared with the prior art, the beneficial effect of the utility model is that when the anti-breakage and flipping auxiliary device for the aerated brick packaging process is used, the elastic force generated by the spring reset and the impact force offset each other, thereby buffering the impact force, thereby reducing the impact force on the brick body during the flipping process, thereby protecting the aerated brick from being broken due to the impact force and reducing the loss, thereby facilitating the anti-breakage and reducing the loss. The adjustment mechanism generates an upward thrust on the support platform, thereby making the height of the support platform correspond to the height of the staff, thereby improving work efficiency. When the flipping auxiliary device for the aerated brick packaging process is used, it is convenient to adjust the height and improve efficiency.
[0014] 1. When the auxiliary flipping device is used to help the staff pack aerated bricks, the buffer plate first contacts the supporting platform to generate extrusion when the flip seat flips. At this time, the limit column moves and the extrusion spring is deformed. Then, the elastic force generated by the spring reset and the impact force offset each other, thereby buffering the impact force and reducing the impact force on the brick body during the flipping process. Then, the aerated brick is protected from being broken due to the impact force, thereby reducing the loss. Therefore, when the flip auxiliary device is used in the aerated brick packaging process, it plays a role in preventing breakage and reducing loss;
[0015] 2. In the process of helping the staff to pack aerated bricks through the auxiliary flipping device, the driving motor is first started to drive the first bevel gear to rotate, and then the first bevel gear drives the threaded rod to rotate through the second bevel gear, thereby generating an upward thrust on the support platform, so that the support platform moves to a specified height, and then the height of the support platform corresponds to the height of the staff, thereby improving work efficiency. When the flipping auxiliary device is used in the aerated brick packaging process, it is convenient to adjust the height and improve efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the three-dimensional structure of the support platform of the utility model;
[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the movable plate of the utility model;
[0019] Figure 4 This is a schematic diagram of the three-dimensional structure of the flip seat of the utility model;
[0020] Figure 5 This is a schematic diagram of the three-dimensional structure of the telescopic support rod of the utility model;
[0021] Figure 6 It is a three-dimensional structural schematic diagram of the adjusting mechanism of the utility model.
[0022] In the figure: 1. support platform; 2. stepper motor; 3. flip seat; 4. movable plate; 5. buffer mechanism; 501. damper; 502. buffer plate; 503. limit column; 504. limit rod; 505. spring; 6. telescopic support rod; 7. base; 8. adjustment mechanism; 801. drive motor; 802. first bevel gear; 803. second bevel gear; 804. threaded rod; 805. threaded column. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-Figure 4 The utility model provides a technical solution: an anti-crushing flip auxiliary device for aerated brick packaging process, comprising a support platform 1, a stepper motor 2 and a flip seat 3, a stepper motor 2 is installed in the middle of the top of the support platform 1, and the output end of the stepper motor 2 is connected to the flip seat 3 through a rotating column, and both sides of the outer wall of the flip seat 3 are connected to a movable plate 4 through a rotating seat; a buffer mechanism 5 is arranged on the outer wall of the movable plate 4, and the buffer mechanism 5 includes a damper 501, a buffer plate 502, a limit column 503, a limit rod 504 and a spring 50 5. A damper 501 is butted against one side of the outer wall of the flip seat 3; a buffer plate 502 is butted against the side of the damper 501 away from the flip seat 3, and a limiting column 503 is welded to the middle of the outer wall of the buffer plate 502; a limiting rod 504 is slidably connected inside the limiting column 503, and a spring 505 is sleeved on the outer wall of the limiting rod 504; the model of the damper 501 is HR30, and the side of the limiting rod 504 away from the buffer plate 502 is connected to the flip seat 3, and an elastic telescopic mechanism is formed between the limiting column 503, the limiting rod 504 and the spring 505.
[0025] In specific implementation, when the auxiliary flipping device is used to help the staff pack the aerated bricks, when the stepper motor 2 is started to drive the flip seat 3 to flip, the buffer plate 502 is first connected with the support platform 1 to generate extrusion. Because the buffer plate 502 is welded with the limiting column 503, when the buffer plate 502 is squeezed, the limiting column 503 slides along the limiting rod 504, thereby guiding the movement of the buffer plate 502, and the limiting column 503 squeezes the spring 505 when it moves, causing the spring 505 to deform, and then the elastic force generated by the reset of the spring 505 and the impact force offset each other, thereby buffering the impact force;
[0026] And because the damper 501 is connected to the buffer plate 502, the elastic force of the repeated vibration of the spring 505 is absorbed by the damper 501, so as to prevent the buffer plate 502 from vibrating repeatedly, thereby slowing down the speed during the flipping process, reducing the impact force on the brick body, and then protecting the aerated bricks from being broken due to the impact force, thereby reducing losses. Therefore, when the flipping auxiliary device is used in the aerated brick packaging process, it plays a role in preventing breakage and reducing losses.
[0027] See also Figure 1 , Figure 2 , Figure 5 and Figure 6 It can be seen that telescopic support rods 6 are docked on both sides of the bottom end of the support platform 1, and the bottom end of the telescopic support rods 6 is docked with a base 7; an adjustment mechanism 8 is arranged on the outer wall of the base 7, and the adjustment mechanism 8 includes a driving motor 801, a first bevel gear 802, a second bevel gear 803, a threaded rod 804 and a threaded column 805, and a driving motor 801 is installed in the middle of the top end of the base 7; the output end of the driving motor 801 is docked with the first bevel gear 802, and the outer wall of the first bevel gear 802 is meshedly connected with the second bevel gear 803; the top end of the second bevel gear 803 is docked with a threaded rod 804, and the outer wall of the threaded rod 804 is threadedly connected with a threaded column 805, and the top end of the threaded column 805 is connected to the support platform 1 through a bearing seat; the bottom end of the second bevel gear 803 is connected to the base 7 through a bearing seat, and the first bevel gear 802 and the second bevel gear 803 are perpendicular to each other.
[0028] In the specific implementation, when the auxiliary flipping device is used to help the staff pack the aerated bricks, due to the different heights and usage habits of the staff, when it is necessary to adjust the height of the support platform 1 to correspond to them, the drive motor 801 on the base 7 is first started. Since the output end of the drive motor 801 is connected to the first bevel gear 802, the drive motor 801 is started to drive the first bevel gear 802 to rotate, and since the first bevel gear 802 is meshed with the second bevel gear 803, the first bevel gear 802 rotates to drive the second bevel gear 803 to rotate, and then the second bevel gear 803 rotates to drive the threaded rod 804 to rotate;
[0029] Because the threaded rod 804 and the threaded column 805 are threadedly connected, the rotation of the threaded rod 804 causes the threaded column 805 to move upward, thereby generating an upward thrust on the support platform 1, so that the support platform 1 drives the flip seat 3 to move upward, and at this time the telescopic support rod 6 extends to assist the support platform 1 to move until the support platform 1 reaches a specified height so that it corresponds to the height of the staff, thereby improving work efficiency. When the flip auxiliary device is used in the aerated brick packaging process, it is convenient to adjust the height and improve efficiency.
[0030] In summary, when the anti-breakage flipping auxiliary device for the aerated brick packaging process is used, the aerated brick is first placed in the flip seat 3, and then the movable plate 4 is rotated to the specified position, and then the stepper motor 2 on the support platform 1 is started to rotate the flip seat 3, so that the aerated brick is flipped from a horizontal position to a vertical position, and then the staff is assisted to package the aerated brick. This is the prior art and will not be elaborated on here. The elastic force and impact force generated by the reset of the spring 505 offset each other, thereby buffering the impact force, thereby reducing the impact force on the brick body during the flipping process, and then protecting the aerated brick from being broken by the impact force, thereby reducing losses. The height of the support platform is made to correspond to the height of the staff through the adjustment mechanism 8, thereby improving work efficiency, and the flipping movement speed and buffering force can be controlled to ensure that the flipping process is smooth and controllable, and reduce the labor intensity of workers. Automated flipping reduces the risk of manual handling, and finally the stable flipping operation improves work efficiency. The content not described in detail in this description belongs to the prior art known to professional and technical personnel in this field.
[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An anti-crushing and turning auxiliary device for aerated brick packaging process, comprising a supporting platform (1), a stepping motor (2) and a turning seat (3), characterized in that: A stepper motor (2) is installed in the middle of the top of the support platform (1), and the output end of the stepper motor (2) is connected to a flip seat (3) via a rotating column, and both sides of the outer wall of the flip seat (3) are connected to movable plates (4) via rotating seats.
2. The anti-crushing and turning auxiliary device for aerated brick packaging process according to claim 1 is characterized in that: The outer wall of the movable plate (4) is provided with a buffer mechanism (5), and the buffer mechanism (5) comprises a damper (501), a buffer plate (502), a limit column (503), a limit rod (504) and a spring (505), and one side of the outer wall of the flip seat (3) is butted with the damper (501).
3. The anti-crushing and turning auxiliary device for aerated brick packaging process according to claim 2 is characterized in that: A buffer plate (502) is butted against a side of the damper (501) away from the flip seat (3), and a limiting column (503) is welded to the middle of the outer wall of the buffer plate (502).
4. The anti-crushing and turning auxiliary device for aerated brick packaging process according to claim 3 is characterized by: The limiting column (503) is internally slidably connected to the limiting rod (504), and a spring (505) is sleeved on the outer wall of the limiting rod (504).
5. The anti-crushing and turning auxiliary device for aerated brick packaging process according to claim 1 is characterized in that: Telescopic support rods (6) are butt-jointed at both sides of the bottom end of the support platform (1), and a base (7) is butt-jointed at the bottom end of the telescopic support rods (6).
6. The anti-crushing and turning auxiliary device for aerated brick packaging process according to claim 5 is characterized in that: An adjustment mechanism (8) is provided on the outer wall of the base (7), and the adjustment mechanism (8) comprises a drive motor (801), a first bevel gear (802), a second bevel gear (803), a threaded rod (804) and a threaded column (805), and the drive motor (801) is installed in the middle of the top end of the base (7).
7. The anti-crushing and turning auxiliary device for aerated brick packaging process according to claim 6 is characterized by: The output end of the driving motor (801) is butt-jointed with a first bevel gear (802), and the outer wall of the first bevel gear (802) is meshingly connected with a second bevel gear (803).
8. The anti-crushing and turning auxiliary device for aerated brick packaging process according to claim 7 is characterized in that: The top end of the second bevel gear (803) is butt-jointed with a threaded rod (804), and the outer wall of the threaded rod (804) is threadedly connected with a threaded column (805), and the top end of the threaded column (805) is connected to the support platform (1) via a bearing seat.