Automatic placement device for cut-part materials
By designing the automatic placement device for cutting sheet materials, using the limit gear lever and motor-driven placement components, the precise placement of cutting sheet materials is achieved, solving the problems of difficulty and high cost of automated placement in the existing technology, and improving production efficiency and automation level.
Patent Information
- Application Number
- CN202421476359.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-26
AI Technical Summary
In the prior art, the cutting materials cannot be placed automatically and accurately, and the placement device is costly, which has problems such as high operational difficulty and high technical quality requirements.
An automatic placement device for cutting sheet materials is designed, including a placement component for cutting sheets, a piece-to-piece pick-up component and a base. Through the initial positioning of the limit gear lever, the cutting plate placement lifting motor and position adjustment components achieve accurate placement of the cutting plate material.
The precise placement of cutting materials is achieved, ensuring the consistency and stability of the placement of batch cutting materials, reducing individual differences in manual placement, improving the degree of automation, and the device structure is simple and cost-effective for promotion and application.
Smart Images

Figure CN222683764U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cut-piece materials for clothing and bras, and in particular to an automatic placing device for cut-piece materials. Background Art
[0002] The cut pieces of materials that make up clothing and bras need to be precisely placed during the production process to meet the precise positioning of the cut pieces during the production process, thereby meeting the needs of mass production.
[0003] For the production of cut pieces with high placement accuracy requirements, the traditional method is to use manual placement and alignment, which has the defects of high labor intensity, low efficiency, and poor alignment accuracy, and does not meet the needs of modern production. At present, there are also automated settings with high-precision camera recognition and automatic placement, which achieve the high-precision requirements for placing cut pieces, but there are problems such as difficulty in equipment operation and high technical quality requirements for operators. At the same time, due to the large investment in equipment, the factory equipment and labor costs are increased, and the promotion and application of new technologies is difficult. Utility Model Content
[0004] In view of this, the utility model aims to provide an automatic placement device for cut pieces of materials, aiming to solve the problem that the cut pieces of materials cannot be automatically and accurately placed, and the placement device has a high cost.
[0005] In order to achieve the above object, the technical solution of the utility model is implemented as follows:
[0006] A device for automatically placing cut pieces of material, the device comprising a cut piece placing component, a cut piece picking component and a base, the cut piece picking component being arranged at the upper end of the cut piece placing component, the cut piece placing component comprising a cut piece lifting plate, a limit stopper and a cut piece placing lifting part, a plurality of limit stoppers are arranged and erected on the cut piece lifting plate, a space enclosed by a plurality of limit stoppers is adapted to the edge of the cut piece material, a plurality of cut piece materials are stacked and located in the storage space formed by the limit stopper and the cut piece lifting plate, the cut piece placing lifting part is connected to the cut piece lifting plate. The cut piece material is placed in the limit stopper, and the limit stopper can be used to play a preliminary positioning role in the placement position and angle of the cut piece material, so that the stacked cut piece materials have a placement consistency.
[0007] Furthermore, the cut piece placement assembly includes a motor mounting plate bracket, a cut piece placement lifting motor and a cut piece lifting motor mounting plate, the motor mounting plate bracket is connected to the bottom of the cut piece lifting motor mounting plate, and the two together form a support frame of the cut piece placement assembly, the upper end of the support frame is provided with a cut piece lifting plate, and the lower end is provided with a cut piece placement lifting motor, one end of the limit stop rod passes through the cut piece lifting plate and is connected to the cut piece lifting motor mounting plate, the input end of the cut piece placement lifting unit is connected to the cut piece placement lifting motor, and the output end is connected to the cut piece lifting plate. When the cut piece placement lifting motor works, it drives the cut piece placement lifting unit to drive the cut piece lifting plate to move up and down, so as to make the cut piece material approach or move away from the cut piece picking assembly.
[0008] Furthermore, the automatic placement device for cut pieces includes a cut piece position adjustment component, which includes a position adjustment part, a reference plate and a mounting plate. The reference plate and the position adjustment part are arranged on the mounting plate. The position adjustment part can move toward the reference plate. The reference plate forms a reference surface at one end of the position adjustment part. The position adjustment part and the reference surface form a limiting circle for placing the cut piece material. According to the shape of the cut piece material and the subsequent action requirements, the contour of the reference surface and the position of the position adjustment part are set so that the formed limiting circle meets the requirements for the placement of the cut piece material, thereby realizing the secondary positioning and placement of the cut piece material.
[0009] Furthermore, the position adjustment unit includes two first gas pipelines, a side-pushing cutting piece cylinder and a cutting piece pushing plate, wherein the two first gas pipelines are an air inlet pipeline and an air outlet pipeline respectively, and the end of the side-pushing cutting piece cylinder away from the reference plane is connected to the gas pipeline, and the end facing the reference plane is connected to the cutting piece pushing plate. Through the coordination of the air inlet and air outlet of the first gas pipeline, the push rod of the side-pushing cutting piece cylinder drives the cutting piece pushing plate to move forward and backward.
[0010] Furthermore, the position adjustment part is connected through a cylinder bracket and a mounting plate, the cylinder bracket includes a first connecting plate and a second connecting plate, one end of the first connecting plate is bent in a direction away from the mounting plate to form a second connecting plate, so that the cylinder bracket is L-shaped, the first connecting plate is connected to the mounting plate, the second connecting plate is provided with a mounting hole, the side-pushing cutting cylinder is connected to the second connecting plate, and the push rod of the side-pushing cutting cylinder passes through the mounting hole and is connected to the cutting pushing plate, the first gas pipeline and the cutting pushing plate are respectively arranged on both sides of the second connecting plate, so as to facilitate the extension and retraction of the push rod and drive the cutting pushing plate to move.
[0011] Furthermore, the cut piece placement assembly and the cut piece position adjustment assembly are located on the same side of the cut piece picking assembly, so that the cut piece picking assembly can pick up the top cut piece that has been positioned once by the cut piece placement assembly and transport it to the cut piece position adjustment assembly for secondary positioning.
[0012] Furthermore, the cut piece picking assembly includes a vertical moving part, a horizontal moving part, a picking part and a picking assembly support plate, wherein the horizontal moving part and the picking part are arranged on the upper side of the picking assembly support plate. The horizontal moving part drives the picking part to move in the left-right direction, and the vertical moving part drives the picking part to move in the up-down direction, thereby realizing the transportation and transfer of the top cut piece.
[0013] Furthermore, the picking portion includes a joint, a connection seat and a distance-adjusting support plate, the connection seat is connected to the picking assembly support plate, the side of the distance-adjusting support plate facing the cut piece placement assembly is connected to the joint, and the side of the distance-adjusting support plate facing away from the cut piece placement assembly is connected to the connection seat. With the help of the distance-adjusting support plate, the joint is extended to the cut piece material, so that the cut piece material is picked up and transferred.
[0014] Furthermore, the horizontal moving part includes a first motor and a first motor track, the horizontal moving part is arranged on the picking component support plate, and the connecting seat is connected to the first motor track; the vertical moving part includes a second motor, a lifting screw, a second motor lifting connecting plate and a thread, the second motor lifting connecting plate is arranged on the lower side of the picking component support plate, the output end of the second motor is connected to one end of the lifting screw, and the other end of the lifting screw is connected to the thread opened inside the second motor lifting connecting plate.
[0015] Compared with the prior art, the automatic placement device for cut pieces of material described in the utility model has the following advantages:
[0016] (1) The cut piece material is positioned once by the cut piece placement component, and the cut piece material is positioned again by the cut piece position adjustment component, which ensures the consistency and stability of the placement of batch cut piece materials, solves the position differences of individual materials that cannot be avoided in manual placement operations, and has a high degree of automation;
[0017] (2) The automatic placement device for cut materials of the utility model has a simple structure, low equipment cost, is easy to promote and apply, and is easy to operate and has high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:
[0019] Figure 1 This is a schematic diagram of the structure of the automatic placement device for cut pieces of materials of the utility model for placing cut pieces of materials;
[0020] Figure 2 This is a schematic diagram of the structure of the utility model in which the cut piece material moves upward;
[0021] Figure 3 This is a structural schematic diagram of the utility model in which the cut piece taking component drives the top cut piece to rise;
[0022] Figure 4 This is a schematic diagram of the structure of the utility model in which the cutting piece taking component drives the top cutting piece to move horizontally to position B;
[0023] Figure 5 This is a schematic diagram of the structure of the utility model in which the cut piece taking component drives the top cut piece to move downward;
[0024] Figure 6 This is a schematic diagram of the structure of the utility model in which the top layer of the cut piece is placed on the mounting plate;
[0025] Figure 7 It is a structural schematic diagram of the utility model in which the cutting piece taking component is horizontally displaced to position A;
[0026] Figure 8 This is a schematic diagram of the structure of adjusting the position of the top layer cutting piece of the utility model;
[0027] Fig. 9 for Figure 8 A partial enlarged view at position B;
[0028] Fig.10 It is an exploded view of the automatic placement device for cut pieces of materials of the utility model.
[0029] Description of reference numerals:
[0030] 1. Base; 2. Motor mounting plate bracket; 3. Cutting piece placement lifting motor; 4. Cutting piece lifting motor mounting plate; 5. Cutting piece lifting plate; 6. Threaded sleeve; 7. Guide column sliding sleeve; 8. First guide column; 9. Threaded screw; 10. Limit stopper; 11. Cutting piece material; 12. Second guide column; 13. Top cut piece; 14. Pick up component support plate; 15. Joint; 16. First motor; 17. Second gas pipeline; 18. Connecting seat; 19. Adjusting distance support plate; 21. A gas pipeline; 22, a side-pushing cylinder for cutting pieces; 23, a cutting piece pushing plate; 25, a cylinder bracket; 26, a position adjustment component mounting bracket; 27, a reference plane; 28, a reference plate; 29, a mounting plate; 30, a second motor; 31, a control box; 33, a lifting screw; 34, a second motor lifting connecting plate; 35, a thread; 40, a first position sensor; 41, an upper displacement sensor; 42, a lower displacement sensor; 43, a second position sensor; 44, a third position sensor. DETAILED DESCRIPTION
[0031] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. The embodiments described in the present invention are exemplary and intended to be used to explain the present invention, but should not be construed as limiting the present invention.
[0032] It should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "front", "rear", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
[0033] like Figures 1 to 10 As shown, the utility model proposes an automatic placement device for cut pieces, including a cut piece placement component, a cut piece picking component and a base 1, wherein the cut piece picking component is arranged at the upper end of the cut piece placement component, the cut piece placement component is used to place the cut piece material 11 and send the cut piece material 11 to the cut piece picking component, the cut piece placement component includes a cut piece lifting plate 5, a limit stop rod 10 and a cut piece placement lifting part, the limit stop rod 10 is arranged in plurality and erected on the cut piece lifting plate 5, the space enclosed by the plurality of limit stop rods 10 is adapted to the edge of the cut piece material 11, the plurality of cut piece materials 11 are stacked and located in the storage space formed by the limit stop rod 10 and the cut piece lifting plate 5, the cut piece placement lifting part is connected to the cut piece lifting plate 5, and is used to drive the cut piece lifting plate 5 and the cut piece material 11 located on the cut piece lifting plate 5 to move. The cut pieces 11 are placed in the limiting stopper 10, and the limiting stopper 10 can play a preliminary positioning role in the placement position and angle of the cut pieces 11, so that the stacked cut pieces 11 have a consistent placement. Further, the plurality of limiting stopper bars 10 are distributed according to the specific shape and size of the cut pieces 11. In principle, the number of limiting stopper bars 10 is as small as possible under the premise of effectively limiting the cut pieces 11. There is a gap between the outer periphery of the limiting stopper bar 10 and the cut piece lifting plate 5, so that the lifting and lowering of the cut piece lifting plate 5 is not interfered.
[0034] Furthermore, the cut piece placement assembly includes a motor mounting plate bracket 2, a cut piece placement lifting motor 3 and a cut piece lifting motor mounting plate 4. The motor mounting plate bracket 2 is connected to the bottom of the cut piece lifting motor mounting plate 4, and the two together form a support frame of the cut piece placement assembly. The upper end of the support frame is provided with a cut piece lifting plate 5, and the lower end is provided with a cut piece placement lifting motor 3. One end of the limit stopper 10 passes through the cut piece lifting plate 5 and is connected to the cut piece lifting motor mounting plate 4. The input end of the cut piece placement lifting unit is connected to the cut piece placement lifting motor 3, and the output end is connected to the cut piece lifting plate 5. The cut piece placement lifting motor 3 works, driving the cut piece placement lifting unit to drive the cut piece lifting plate 5 to move up and down, so as to make the cut piece material 11 approach or move away from the cut piece picking assembly. Driven by the cut piece placement lifting motor 3, the cut piece lifting plate 5 moves up and approaches the cut piece picking assembly, so that the cut piece picking assembly can pick up the cut piece material 11 located at the top layer in the storage space and send it to the next process. Driven by the cut piece placement lifting motor 3, the cut piece lifting plate 5 moves downward and away from the cut piece picking assembly, so as to facilitate the placement of the stacked cut piece material 11 through the storage space and the movement of the cut piece picking assembly.
[0035] The support frame of the cut piece placement assembly is connected to the base 1 through the motor mounting plate bracket 2, and is used to stably connect the cut piece placement assembly to the base 1.
[0036] In order to reduce the position deviation of the cutting piece lifting plate 5 during the movement process and avoid affecting the positioning of the cutting piece material 11 by the limit stopper 10, the cutting piece placing assembly includes a vertically arranged first guide column 8, one end of which passes through the cutting piece lifting plate 5 and is connected to the cutting piece lifting motor mounting plate 4, so as to make the cutting piece lifting plate 5 move along the direction of the first guide column 8 to reduce the position deviation. The first guide column 8 is sleeved with a guide column sliding sleeve 7 on one side of the cutting piece lifting plate 5, and the guide column sliding sleeve 7 and the first guide column 8 are used in combination to realize the guiding function of the cutting piece lifting plate 5.
[0037] Furthermore, the cut piece placement lifting part includes a threaded screw 9 and a threaded sleeve 6 sleeved on the outside of the threaded screw 9, and the threaded screw 9 is connected to the cut piece placement lifting motor 3 to achieve force transmission and rotation. The threaded screw 9 and the threaded sleeve 6 are used in conjunction with each other, and the rotational force provided by the cut piece placement lifting motor 3 is realized to convert the spiral motion into linear motion, thereby generating power for the cut piece lifting plate 5 to move upward or downward.
[0038] The automatic placement device for cut pieces includes a cut piece position adjustment component, which is used to perform secondary positioning and placement of the cut piece material 11 picked up by the cut piece picking component to improve the accuracy of the placement position. The cut piece position adjustment component includes a position adjustment part, a reference plate 28 and a mounting plate 29. The reference plate 28 and the position adjustment part are arranged on the mounting plate 29. The position adjustment part can move toward the reference plate 28. The reference plate 28 forms a reference surface 27 at one end of the position adjustment part. The position adjustment part and the reference surface 27 form a limiting circle for placing the cut piece material 11 and adjusting the position of the cut piece material 11. According to the appearance of the cut piece material 11 and the subsequent action requirements, the contour of the reference surface 27 and the position of the position adjustment part are set, so that one side of the cut piece material 11 is in contact with the reference surface 27, and the formed limiting circle meets the required position placement requirements of the cut piece material 11, thereby realizing secondary positioning and placement of the cut piece material 11.
[0039] The position adjustment unit is connected to the mounting plate 29 via the cylinder bracket 25, and is used to mount the position adjustment unit on the mounting plate 29. As an embodiment of the present invention, Fig. 9 As shown, the position adjustment part includes two first gas pipelines 21, a side-pushing piece cylinder 22 and a piece push plate 23. The two first gas pipelines 21 are respectively an air inlet pipeline and an air outlet pipeline. The end of the side-pushing piece cylinder 22 away from the reference plane 27 is connected to the gas pipeline, and the end facing the reference plane 27 is connected to the piece push plate 23. Through the coordination of the air inlet and air outlet of the first gas pipeline 21, the push rod of the side-pushing piece cylinder 22 drives the piece push plate 23 to move forward and backward. Specifically, the piece push plate 23 and the reference plane 27 form a limiting circle. The top layer of the piece material 11 located in the storage space is the top layer of the piece 13. The top layer of the piece 13 is taken by the piece picking assembly and placed on the mounting plate 29. At this time, the push rod of the side-pushing piece cylinder 22 is in a recovered state. Under the action of the first gas pipeline 21, the push rod of the side-pushing cutting piece cylinder 22 begins to move toward the reference plane 27, and adjusts the position of the top-layer cutting piece 13 by the movement and pushing action of the side-pushing cutting piece cylinder 22 until the top-layer cutting piece 13 is placed in a position that meets the requirements. After the position placement requirements are met, the push rod of the side-pushing cutting piece cylinder 22 moves backward by a displacement L for recovery. Usually, the displacement L is ≥ 5 mm. The specific value of the displacement L is based on the standard of meeting the safety and convenience of on-site production.
[0040] The position adjustment part formed by the first gas pipeline 21, the side-pushing cutting piece cylinder 22 and the cutting piece pushing plate 23 constitutes a power component for pushing and adjusting the position of the cutting piece. The number of the position adjustment parts is M. The value and installation position of M are determined according to the actual situation such as the shape and size of the cutting piece material 11. Under normal circumstances, 2≤M≤6.
[0041] As a specific embodiment of the utility model, the cylinder support 25 includes a first connecting plate and a second connecting plate, one end of the first connecting plate is bent in a direction away from the mounting plate 29 to form the second connecting plate, so that the cylinder support 25 is L-shaped. The first connecting plate is connected to the mounting plate 29, and is used to position and connect the position adjustment part to the mounting plate 29. The second connecting plate is provided with a mounting hole, the side-pushing cutting piece cylinder 22 is connected to the second connecting plate, and the push rod of the side-pushing cutting piece cylinder 22 passes through the mounting hole and is connected to the cutting piece push plate 23. The first gas pipeline 21 and the cutting piece push plate 23 are respectively arranged on both sides of the second connecting plate, so that the push rod can be extended and retracted to drive the cutting piece push plate 23 to move.
[0042] A position adjustment component mounting frame 26 is disposed at the lower side of the mounting plate 29 . The position adjustment component mounting frame 26 is connected to the base 1 for stably supporting and connecting the cut piece position adjustment component.
[0043] The cut piece placement assembly and the cut piece position adjustment assembly are located on the same side of the cut piece picking assembly, so that the cut piece picking assembly can pick up the top cut piece 13 that has been positioned once by the cut piece placement assembly and transport it to the cut piece position adjustment assembly for secondary positioning.
[0044] The cut piece picking assembly includes a vertical moving part, a horizontal moving part, a picking part and a picking assembly support plate 14. The horizontal moving part and the picking part are arranged on the upper side of the picking assembly support plate 14, and the picking assembly support plate 14 is used to provide installation sites for the horizontal moving part and the picking part. The horizontal moving part drives the picking part to move in the left-right direction, and the vertical moving part drives the picking part to move in the up-down direction, so as to realize the transportation and delivery of the top cut piece 13.
[0045] Specifically, the picking portion includes a joint 15, a connection seat 18 and a distance-adjusting support plate 19. The connection seat 18 is connected to the picking assembly support plate 14, so that the picking portion is positioned on the picking assembly support plate 14. The distance-adjusting support plate 19 is connected to the joint 15 on the side facing the cut piece placement assembly, and is connected to the connection seat 18 on the side of the distance-adjusting support plate 19 away from the cut piece placement assembly. With the help of the distance-adjusting support plate 19, the joint 15 is extended to the cut piece material 11, which is convenient for picking up the cut piece material 11 and transferring it. In order to reduce the deformation of the cut piece material 11 caused by the joint 15 picking up the cut piece material 11, the picking portion is provided with a second gas pipeline 17. One side of the second gas pipeline 17 is connected to the gas source, and the other side is connected to the joint 15. The gas in the second gas pipeline 17 provides airflow suction to the joint 15, thereby adsorbing the cut piece material 11 and reducing the deformation of the cut piece material 11 caused by picking up the cut piece material 11.
[0046] The position of the top sheet 13 in the storage space formed by the limiting stopper 10 and the sheet lifting plate 5 is marked as A, and the position of the top sheet 13 in the limiting circle surrounded by the position adjustment part and the reference surface 27 is marked as B. Further, the distance from the A position to the joint 15 is almost the same as the distance from the B position to the joint 15, so that the joint 15 can move the top sheet 13 from the A position to the B position only after horizontal movement. Further, the adjustable support plate 19 is a telescopic structure, which can be adjusted according to actual needs. Preferably, the length of the adjustable support plate 19 is such that when the picking part moves to the position of the sheet placement assembly, the joint 15 can be located directly above the A position, so that the joint 15 can pick up the top sheet 13 in the storage space. And, the length of the adjustable support plate 19 is such that when the picking part moves to the position of the sheet position adjustment assembly, the joint 15 can be located directly above the B position, so that the joint 15 can place the top sheet 13 on the reference surface 27.
[0047] The horizontal moving part includes a first motor 16 and a first motor track. The horizontal moving part is arranged on the pick-up component support plate 14, and the connecting seat 18 is connected to the first motor track. Under the driving action of the first motor 16, the pick-up part can move in the horizontal direction along the first motor track, so as to transport the top layer of the cut piece 13 at the cut piece placement component to the cut piece position adjustment component.
[0048] The vertical moving part includes a second motor 30, a lifting screw 33, a second motor lifting connecting plate 34 and a thread 35. The second motor lifting connecting plate 34 is arranged at the lower side of the picking component support plate 14. The output end of the second motor 30 is connected to one end of the lifting screw 33, and the other end of the lifting screw 33 is connected to the thread 35 provided inside the second motor lifting connecting plate 34. Under the driving action of the second motor 30, the lifting screw 33 is driven to rotate, and the meshing transmission of the lifting screw 33 and the thread 35 is used to drive the second motor lifting connecting plate 34 to move, thereby pushing the picking component support plate 14 to move up and down.
[0049] In order to reduce the position deviation when the picking component support plate 14 moves up and down, the vertical moving part includes a vertically arranged second guide column 12, the bottom of the second guide column 12 is connected to the base 1, which is used to stably support the vertical moving part, and the upper part of the second guide column 12 passes through the picking component support plate 14, and is guided by the second guide column 12 to ensure that the picking component support plate 14 makes a linear motion of rising or falling along the second guide column 12.
[0050] As an embodiment of the present invention, a first position sensor 40 is provided on the top of the first guide column 8 for detecting and sensing the position of the top layer of the cutting piece 13. When the first position sensor 40 senses the top layer of the cutting piece 13 during the ascending process of the cutting piece placement lifting unit, the cutting piece placement lifting motor 3 stops running, the taking unit starts working, the connector 15 takes the top layer of the cutting piece 13, and performs subsequent operations.
[0051] The second guide column 12 is provided with an upper displacement sensor 41 and a lower displacement sensor 42, and the upper displacement sensor 41 and the lower displacement sensor 42 are respectively provided at the upper and lower sides of the pick-up component support plate 14. When the pick-up component support plate 14 moves upward, when the upper displacement sensor 41 senses the pick-up component support plate 14, the pick-up component support plate 14 stops moving, and the pick-up component support plate 14 is accurately positioned at the upper end. When the pick-up component support plate 14 moves downward, when the lower displacement sensor 42 senses the pick-up component support plate 14, the pick-up component support plate 14 stops moving, and the pick-up component support plate 14 is accurately positioned at the lower end.
[0052] The second position sensor 43 is arranged on the side of the first motor track facing the cut piece placement assembly, and the third position sensor 44 is arranged on the side facing the cut piece position adjustment assembly. The second position sensor 43 and the third position sensor 44 are used to sense the position of the connection seat 18. When the connection seat 18 moves to the A position, when the second position sensor 43 detects the connection seat 18, the connection seat 18 stops moving, so that the connector 15 can accurately position the top cut piece 13 in the storage space. When the connection seat 18 moves to the B position, when the third position sensor 44 detects the connection seat 18, the connection seat 18 stops moving, so that the connector 15 can accurately position the top cut piece 13 in the limit circle.
[0053] The automatic placement device for cut pieces also includes a control box 31, which is used to receive and process signals and execute a control system when the automatic placement device for cut pieces is running, thereby realizing an automated production process in which the automatic placement device for cut pieces takes and accurately places the top cut pieces 13.
[0054] The placing method of the automatic placing device for cut pieces of materials of the utility model comprises the following steps:
[0055] S1. Cut pieces of material 11 provided;
[0056] A plurality of cut pieces 11 are stacked together and placed in a storage space formed by the limiting stopper 10 and the cut piece lifting plate 5 , and the cut piece 11 located on the uppermost layer is a top layer cut piece 13 .
[0057] Specifically, the power supply is turned on, and the cut piece placement lifting motor 3 starts to rotate, and through the joint action of the threaded sleeve 6, the threaded screw 9 and the cut piece lifting plate 5, the cut piece material 11 is driven to move upward as a whole along with the cut piece lifting plate 5, as shown in FIG. Figures 1-2 shown.
[0058] When the top layer of cutting piece 13 enters the sensing area of the first position sensor 40, the first position sensor 40 sends a sensing signal to the control box 31. The control box 31 receives the signal and outputs a corresponding signal to the cutting piece placement lifting motor 3 according to the designed corresponding program. The cutting piece placement lifting motor 3 stops moving, and the cutting piece material 11 stops moving upward as a whole.
[0059] S2. Take the top sheet 13;
[0060] Specifically, the initial position of the connector 15 is directly above the storage space. When the first position sensor 40 senses the top sheet 13 and the top sheet 13 is in a stationary state, the control box 31 outputs a take command, the gas source is connected to the second gas pipeline 17, and the air flow in the second gas pipeline 17 acts on the connector 15, and the connector 15 generates a take action or negative pressure suction, thereby taking the top sheet 13. Figure 3 shown.
[0061] S3. The cutting piece taking component drives the top cutting piece 13 to rise;
[0062] Specifically, the second motor 30 is started, and the lifting screw 33, the thread 35 and the second motor lifting connecting plate 34 work together to lift the picking component support plate 14 and the joint 15 to move upward. Correspondingly, the top layer of the cutting piece 13 also rises and reaches the sensing position area of the displacement upper sensor 41. The displacement upper sensor 41 senses the picking component support plate 14 and sends a signal to the control box 31. The control box 31 receives the signal of the displacement upper sensor 41, and outputs the corresponding control signal to the second motor 30 according to the designed corresponding program. The second motor 30 stops rotating after receiving the signal, and the cutting piece picking component stops moving upward as a whole.
[0063] S4. The cutting piece taking assembly drives the top cutting piece 13 to move horizontally to position B;
[0064] Specifically, the first motor 16 is started, driving the cut piece picking assembly located on the first motor track to move horizontally from position A to position B, and the top cut piece 13 moves synchronously with the joint 15, such as Figure 4 shown.
[0065] The connector 15 absorbs the top layer of the cutting piece 13 and reaches the sensing position area of the third position sensor 44. The third position sensor 44 senses the signal of the connecting seat 18, and the third position sensor 44 sends a signal to the control box 31. The control box 31 receives the signal of the third position sensor 44, and outputs a corresponding control signal to the first motor 16 according to the designed corresponding program. The first motor 16 stops rotating after receiving the signal, and the connector 15 brings the top layer of the cutting piece 13 to the top of the reference surface 27.
[0066] S5. The cutting piece taking component drives the top cutting piece 13 to move downward;
[0067] Specifically, the second motor 30 is started and performs a rotation opposite to step S3. The lifting screw 33, the thread 35 and the second motor lifting connecting plate 34 work together to drive the picking component support plate 14 and the joint 15 to move downward. Correspondingly, the top layer of the cutting piece 13 also moves downward to reach the sensing position area of the displacement sensor 42. The displacement sensor 42 senses the signal of the picking component support plate 14 and sends a signal to the control box 31. The control box 31 receives the signal of the displacement sensor 42 and outputs the corresponding control signal to the second motor 30 according to the designed corresponding program. After receiving the signal, the second motor 30 stops rotating, and the joint 15 and the top layer of the cutting piece 13 stop moving downward as a whole. At this time, the distance H between the upper end surface of the picking component support plate 14 and the bottom of the mounting plate 29 is 0≤H≤5mm. In addition, the picking component support plate 14 cannot interfere with the reference surface 27 and the cutting piece push plate 23. Figure 5 shown.
[0068] S6. The top sheet 13 is placed on the mounting plate 29;
[0069] Specifically, the control box 31 outputs a signal, the air source is closed, and the connector 15 loses its force on the top sheet 13 . Under the action of gravity, the top sheet 13 and the connector 15 separate and fall on the upper end surface of the mounting plate 29 and are located at the reference surface 27 .
[0070] S7. The cutting piece taking component rises;
[0071] Specifically, the control box 31 outputs a signal to perform the same ascending action as in step S3, so as to achieve the upward displacement of the cut piece picking assembly. Figure 6 However, in step S7, the cut piece taking assembly has been separated from the top cut piece 13, and only the cut piece taking assembly rises.
[0072] S8. The cut piece picking component moves horizontally to position A;
[0073] Specifically, the first motor 16 is started, driving the cut piece picking assembly located on the first motor track to move horizontally from position B to position A, and the joint 15 reaches the sensing position area of the second position sensor 43. The second position sensor 43 senses the signal of the connecting seat 18, and the second position sensor 43 sends a signal to the control box 31. The control box 31 receives the signal of the second position sensor 43, and outputs a corresponding control signal to the first motor 16 according to the designed corresponding program. The first motor 16 stops rotating after receiving the signal, so that the joint 15 is located at position A and is located on the upper side of the storage space, as shown in FIG. Figure 7 shown.
[0074] S9. Adjust the position of the top sheet 13;
[0075] Specifically, the top sheet 13 falls on the upper end surface of the mounting plate 29, and the control box 31 outputs a signal to start the airflow in the first gas pipeline 21, pushing the push rod of the side-pushing sheet cylinder 22 to move in the direction of the top sheet 13, thereby driving the sheet push plate 23 to move toward the top sheet 13, and after contacting the side edge of the top sheet 13, the top sheet 13 is pushed sideways, pushing the top sheet 13 to move in the direction of the side thrust. Through the single or multiple movement adjustments of the side-pushing sheet cylinder 22, and the mutual cooperation with the reference surface 27, the top sheet 13 enters the limit circle, realizing the production requirements for the precise placement of the top sheet 13, such as Figure 8 shown.
[0076] The automatic placement device for cut pieces of materials of the utility model can realize accurate placement of cut pieces of materials 11, and the placement positions of batch cut pieces of materials 11 have consistency and good stability, solving the position differences of individual cut pieces of materials 11 that cannot be avoided by manual placement. The device has a high degree of automation and a simple structure, which is easy to promote and apply.
[0077] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic placement device for cut pieces of material, characterized in that: The automatic placement device for cut pieces comprises a cut piece placement component, a cut piece picking component and a base (1); the cut piece picking component is arranged at the upper end of the cut piece placement component; the cut piece placement component comprises a cut piece lifting plate (5), a limit stopper (10) and a cut piece placement lifting unit; a plurality of limit stoppers (10) are arranged and erected on the cut piece lifting plate (5); a space enclosed by the plurality of limit stoppers (10) matches the edge of the cut piece material (11); a plurality of cut piece materials (11) are stacked and located in the storage space formed by the limit stoppers (10) and the cut piece lifting plate (5); and the cut piece placement lifting unit is connected to the cut piece lifting plate (5).
2. The automatic placement device for cut pieces according to claim 1, characterized in that: The cut piece placement component comprises a motor mounting plate bracket (2), a cut piece placement lifting motor (3) and a cut piece lifting motor mounting plate (4); the motor mounting plate bracket (2) is connected to the bottom of the cut piece lifting motor mounting plate (4); the two together form a support frame of the cut piece placement component; a cut piece lifting plate (5) is arranged at the upper end of the support frame, and a cut piece placement lifting motor (3) is arranged at the lower end; one end of the limit stop rod (10) passes through the cut piece lifting plate (5) and is connected to the cut piece lifting motor mounting plate (4); the input end of the cut piece placement lifting unit is connected to the cut piece placement lifting motor (3), and the output end is connected to the cut piece lifting plate (5).
3. The automatic placement device for cut pieces according to claim 1, characterized in that: The automatic placement device for cut piece materials comprises a cut piece position adjustment component, the cut piece position adjustment component comprises a position adjustment part, a reference plate (28) and a mounting plate (29), the reference plate (28) and the position adjustment part are arranged on the mounting plate (29), the position adjustment part can move toward the reference plate (28), one end of the reference plate (28) facing the position adjustment part forms a reference surface (27), and the position adjustment part and the reference surface (27) form a limiting circle for placing the cut piece material (11).
4. The automatic placement device for cut pieces of material according to claim 3, characterized in that: The position adjustment unit comprises two first gas pipelines (21), a side-pushing cutting piece cylinder (22) and a cutting piece pushing plate (23), wherein the two first gas pipelines (21) are respectively an air inlet pipeline and an air outlet pipeline, and the side-pushing cutting piece cylinder (22) is connected to the gas pipeline at one end away from the reference plane (27), and is connected to the cutting piece pushing plate (23) at one end facing the reference plane (27).
5. The automatic placement device for cut pieces of material according to claim 4, characterized in that: The position adjustment part is connected via a cylinder support (25) and a mounting plate (29); the cylinder support (25) comprises a first connecting plate and a second connecting plate; one end of the first connecting plate is bent in a direction away from the mounting plate (29) to form a second connecting plate, so that the cylinder support (25) is L-shaped; the first connecting plate is connected to the mounting plate (29); a mounting hole is provided on the second connecting plate; the side-pushing piece cylinder (22) is connected to the second connecting plate; a push rod of the side-pushing piece cylinder (22) passes through the mounting hole and is connected to the piece pushing plate (23); and the first gas pipeline (21) and the piece pushing plate (23) are respectively provided on both sides of the second connecting plate.
6. The automatic placement device for cut pieces of material according to claim 3, characterized in that: The cut piece placing assembly and the cut piece position adjusting assembly are located on the same side of the cut piece taking assembly.
7. The automatic placement device for cut pieces of material according to claim 1, characterized in that: The cut piece picking assembly comprises a vertical moving part, a horizontal moving part, a picking part and a picking assembly support plate (14), wherein the horizontal moving part and the picking part are arranged on the upper side of the picking assembly support plate (14).
8. The automatic placement device for cut pieces of material according to claim 7, characterized in that: The picking portion comprises a joint (15), a connecting seat (18) and a distance-adjusting support plate (19); the connecting seat (18) is connected to the picking component support plate (14); the side of the distance-adjusting support plate (19) facing the cut piece placement component is connected to the joint (15); and the side of the distance-adjusting support plate (19) facing away from the cut piece placement component is connected to the connecting seat (18).
9. The automatic placement device for cut pieces of material according to claim 8, characterized in that: The horizontal moving part comprises a first motor (16) and a first motor track, the horizontal moving part is arranged on the picking component support plate (14), and the connecting seat (18) is connected to the first motor track; the vertical moving part comprises a second motor (30), a lifting screw (33), a second motor lifting connecting plate (34) and a thread (35), the second motor lifting connecting plate (34) is arranged on the lower side of the picking component support plate (14), the output end of the second motor (30) is connected to one end of the lifting screw (33), and the other end of the lifting screw (33) is connected to the thread (35) opened inside the second motor lifting connecting plate (34).
Citation Information
Cited By
Cut piece material automatic placing device and placing method
CN118701808A