Positioning equipment for processing photovoltaic welding strip
By designing a positioning equipment for photovoltaic welding tape processing, including telescopic transmission mechanism and positioning mechanism, the problem of existing equipment shutdown when disassembling a single welding tape reel is solved, and the rapid pick-up and placement of welding tape reels and the improvement of equipment efficiency is achieved.
Patent Information
- Application Number
- CN202421023892.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-05-13
AI Technical Summary
Existing photovoltaic welding tape processing equipment needs to be shut down when disassembling a single welding tape roll, resulting in reduced equipment efficiency.
A positioning device including a frame, a telescopic transmission mechanism, a positioning mechanism and a connecting mechanism is designed. The telescopic transmission mechanism and positioning mechanism realize simple pick-up and placement of the welding tape reel, and the connecting mechanism separates the driven shaft from the telescopic transmission mechanism after power is cut off to avoid equipment shutdown.
It realizes the rapid pick-up and placement of welding tape rolls, avoids the trouble of equipment shutdown, and improves the efficiency of photovoltaic welding tape processing.
Smart Images

Figure CN222683796U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic welding strip processing, in particular to a positioning device used for photovoltaic welding strip processing. Background Art
[0002] Photovoltaic welding ribbon is also called tinned copper ribbon or tin-coated copper ribbon. It is divided into busbar and interconnection strip. It is used to connect the solar cells of photovoltaic modules and plays an important role in conducting electricity. When the photovoltaic welding ribbon is processed and produced, the welding ribbon needs to be rolled onto the welding ribbon reel. When the welding ribbon is rolled onto the welding ribbon reel, a positioning device needs to be used to position the welding ribbon reel, and then the welding ribbon reel is rotated for rolling;
[0003] In the prior art, a patent with authorization publication number CN 220165317 U discloses a positioning device for photovoltaic welding tape processing. During the winding process, when a welding tape roll needs to be released from its position and removed, it is necessary to remove the bolts between the T-frame and the U-shaped disassembly frame, and then lift the T-frame upward and trigger the pressing pin. At this time, one welding tape roll can be released from its position, and then it is necessary to remove the bolts between the U-shaped disassembly frame and the top plate, and then remove the U-shaped disassembly frame from the top plate. Then, one welding tape roll can be removed. The entire disassembly process is relatively cumbersome. If a single welding tape roll needs to be disassembled, the machine needs to be shut down. Otherwise, the drum cannot be disassembled during rotation, and the entire equipment is shut down, and other welding tape rolls cannot work, thereby reducing the processing efficiency. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a positioning device for photovoltaic welding tape processing, which is simple to operate and convenient for taking and placing the welding tape roll. At the same time, it avoids the trouble of shutting down the entire equipment when taking and placing a single welding tape roll, thereby improving the processing efficiency and effectively solving the problems in the background technology.
[0005] In order to achieve the purpose of the utility model, the utility model adopts the following technical solutions:
[0006] A positioning device for photovoltaic welding ribbon processing comprises a frame and a welding ribbon reel, wherein a driven shaft is rotatably connected to a middle support plate of the frame, a rotating drive assembly for driving the driven shaft to rotate is installed on the frame, a top support plate of the frame is connected to a support plate via a telescopic transmission mechanism, the top of the support plate is detachably connected to the welding ribbon reel via a positioning mechanism, the bottom of the telescopic transmission mechanism is detachably connected to the top of the driven shaft via a connecting mechanism, a power switch is installed on the side of the frame, and the power switch is electrically connected to an external power supply.
[0007] Furthermore, the telescopic transmission mechanism includes a shaft sleeve and a transmission rod, the shaft sleeve is rotatably connected to the frame, the transmission rod is slidably connected to the shaft sleeve up and down, and the support plate is fixed on the top of the transmission rod.
[0008] Furthermore, the telescopic transmission mechanism also includes a slide bar, which is fixed on the side of the transmission rod and is connected to the shaft sleeve in an up-and-down sliding manner.
[0009] Furthermore, the telescopic transmission mechanism also includes a spring, which is sleeved on the transmission rod and arranged between the support plate and the shaft sleeve.
[0010] Furthermore, the positioning mechanism includes a magnet block and an armature block. The magnet block is fixed on the top of the support plate, and the armature block is fixed on the end of the welding strip reel. The armature block is magnetically connected to the magnet block.
[0011] Furthermore, the connection mechanism includes an armature piece and an electromagnet, the electromagnet is fixed at the bottom of the transmission rod, the armature piece is fixed at the top of the driven shaft, the armature piece is magnetically connected to the electromagnet, and the electromagnet is electrically connected to the power switch through an electric slip ring.
[0012] Compared with the prior art, the beneficial effect of the utility model is that the positioning equipment for photovoltaic welding strip processing has the following advantages: the connecting mechanism separates the driven shaft from the telescopic transmission mechanism after power failure. At this time, the support plate no longer rotates with the rotation of the driven shaft, and then the welding strip reel can be removed. The operation is simple and convenient for taking and placing the welding strip reel. At the same time, it avoids the trouble of shutting down the entire equipment when taking and placing a single welding strip reel, thereby improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0014] Figure 2 It is a schematic diagram of the enlarged structure of point A of the utility model;
[0015] Figure 3 It is a three-dimensional cross-sectional structural schematic diagram of the utility model.
[0016] In the figure: 1 frame, 2 power switch, 3 rotation drive assembly, 4 connecting mechanism, 41 armature piece, 42 electromagnet, 5 positioning mechanism, 51 magnet block, 52 armature block, 6 telescopic transmission mechanism, 61 transmission rod, 62 slide bar, 63 shaft sleeve, 64 spring, 7 support plate, 8 welding belt reel, 9 driven shaft. DETAILED DESCRIPTION
[0017] The present invention can be explained in detail through the following embodiments. The purpose of disclosing the present invention is to protect all technical improvements within the scope of the present invention.
[0018] See also Figure 1-3 The present embodiment provides a technical solution: a positioning device for photovoltaic welding strip processing, comprising a frame 1 and a welding strip reel 8, a driven shaft 9 is rotatably connected to the middle support plate of the frame 1, a rotating drive assembly 3 for driving the driven shaft 9 to rotate is installed on the frame 1, the top support plate of the frame 1 is connected to a support plate 7 through a telescopic transmission mechanism 6, the top of the support plate 7 is detachably connected to the welding strip reel 8 through a positioning mechanism 5, the bottom of the telescopic transmission mechanism 6 is detachably connected to the top of the driven shaft 9 through a connecting mechanism 4, a power switch 2 is installed on the side of the frame 1, the power switch 2 is electrically connected to an external power supply, and the driven shaft 9 is driven to rotate through the rotating drive assembly 3, and its structure and working principle are the same as those in the patent with the authorization publication number CN220165317 U, the driven shaft 9 drives the telescopic transmission mechanism 6 to rotate through the connecting mechanism 4, the telescopic transmission mechanism 6 drives the support plate 7 to rotate, and the support plate 7 drives the welding strip reel 8 to rotate, thereby winding the welding strip onto the welding strip reel 8.
[0019] The telescopic transmission mechanism 6 includes a sleeve 63 and a transmission rod 61, the sleeve 63 is rotatably connected to the frame 1, the transmission rod 61 is slidably connected to the sleeve 63 up and down, the support plate 7 is fixed on the top of the transmission rod 61, the telescopic transmission mechanism 6 also includes a slide bar 62, the slide bar 62 is fixed to the side of the transmission rod 61, the slide bar 62 is slidably connected to the sleeve 63 up and down, the telescopic transmission mechanism 6 also includes a spring 64, the spring 64 is sleeved on the transmission rod 61, the spring 64 is arranged between the support plate 7 and the sleeve 63, the spring 64 restores the deformation, the deformation force of the spring 64 reacts on the support plate 7, so that the support plate 7 returns to its original position, the support plate 7 drives the transmission rod 61 to move up, the transmission rod 61 is separated from the driven shaft 9, and the transmission rod 61 slides relative to the sleeve 63 through the slide bar 62, which facilitates the connection and separation of the transmission rod 61 and the driven shaft 9, and is easy to use.
[0020] The positioning mechanism 5 includes a magnet block 51 and an armature block 52. The magnet block 51 is fixed on the top of the support plate 7, and the armature block 52 is fixed on the end of the welding tape reel 8. The armature block 52 is magnetically connected to the magnet block 51. The armature block 52 is separated from the magnet block 51 to remove the welding tape reel 8 from the support plate 7. When the armature block 52 is magnetically connected to the magnet block 51, the welding tape reel 8 is fixed on the support plate 7. The connection and fixation are convenient and easy to use.
[0021] The connecting mechanism 4 includes an armature piece 41 and an electromagnet 42, the electromagnet 42 is fixed at the bottom of the transmission rod 61, the armature piece 41 is fixed at the top of the driven shaft 9, the armature piece 41 is magnetically connected to the electromagnet 42, the electromagnet 42 is electrically connected to the power switch 2 through an electric slip ring, and the electromagnet 42 loses its magnetic connection with the armature piece 41 when the power is off, so that the driven shaft 9 can be separated from the telescopic transmission mechanism 6. At this time, the support plate 7 no longer rotates with the rotation of the driven shaft 9, and then the welding strip reel 8 can be removed. The operation is simple and it is convenient to take and place the welding strip reel 8. At the same time, it avoids the trouble of shutting down the entire equipment when taking and placing a single welding strip reel 8, thereby improving the processing efficiency.
[0022] The working principle of the positioning device for photovoltaic welding ribbon processing provided by the utility model is as follows: the driven shaft 9 is driven to rotate by the rotating drive component 3, and its structure and working principle are the same as those of the authorized publication number CN 220165317 The same as in the U patent, the driven shaft 9 drives the telescopic transmission mechanism 6 to rotate through the connecting mechanism 4, the telescopic transmission mechanism 6 drives the support plate 7 to rotate, and the support plate 7 drives the welding tape reel 8 to rotate, so that the welding tape is rolled onto the welding tape reel 8. When a single welding tape reel 8 needs to be replaced, the electromagnet 42 is powered off and loses its magnetic connection with the armature piece 41. At this time, the spring 64 recovers its deformation, and the deformation force of the spring 64 reacts on the support plate 7, so that the support plate 7 returns to its original position, and the support plate 7 drives the transmission rod 61 to move upward, and the transmission rod 61 is separated from the driven shaft 9. The transmission rod 61 slides relative to the shaft sleeve 63 through the slide bar 62. After separation, the support plate 7 no longer rotates with the rotation of the driven shaft 9. Then, the welding tape reel 8 can be removed. At this time, the armature block 52 is separated from the magnet block 51. When the armature block 52 is magnetically connected to the magnet block 51, the welding tape reel 8 is fixed on the support plate 7.
[0023] It is worth noting that the components disclosed in the above embodiments are all universal standard parts or components known to technical personnel in this field, and their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. The power switch 2 is powered by an external power supply, and the rotary drive assembly 3 and the driven shaft 9 adopt the rotary drive assembly and driven shaft in the authorization publication number CN220165317 U, which have the same structure and working principle. The rotation connection involved in this scheme is a rotation connection through a bearing. When the driven shaft 9 rotates, the transmission rod 61 is driven to rotate through the connecting mechanism 4, and the transmission rod 61 rotates relative to the shaft sleeve 63 through the slide bar 62.
[0024] The parts of the present invention that are not described in detail are prior art. Although the present invention is specifically demonstrated and introduced in conjunction with the preferred implementation scheme, there are many methods and ways to implement the technical solution. The above is only a preferred implementation scheme of the present invention. However, technical personnel in the relevant field should understand that various changes can be made to the present invention in form and details without departing from the spirit and scope of the present invention as defined in the attached claims, which are all within the scope of protection of the present invention.
Claims
1. A positioning device for photovoltaic welding ribbon processing, comprising a frame (1) and a welding ribbon reel (8), wherein a driven shaft (9) is rotatably connected to a middle support plate of the frame (1), and a rotating drive assembly (3) for driving the driven shaft (9) to rotate is installed on the frame (1), characterized in that: The top support plate of the frame (1) is connected to a support plate (7) via a telescopic transmission mechanism (6); the top of the support plate (7) is detachably connected to a welding strip reel (8) via a positioning mechanism (5); the bottom of the telescopic transmission mechanism (6) is detachably connected to the top of a driven shaft (9) via a connecting mechanism (4); a power switch (2) is installed on the side of the frame (1); the power switch (2) is electrically connected to an external power source.
2. A positioning device for photovoltaic ribbon processing according to claim 1, characterized in that: The telescopic transmission mechanism (6) comprises a shaft sleeve (63) and a transmission rod (61); the shaft sleeve (63) is rotatably connected to the frame (1); the transmission rod (61) is slidably connected to the shaft sleeve (63) up and down; and the support plate (7) is fixed on the top of the transmission rod (61).
3. A positioning device for photovoltaic ribbon processing according to claim 2, characterized in that: The telescopic transmission mechanism (6) further comprises a slide bar (62), wherein the slide bar (62) is fixed to the side of the transmission rod (61), and the slide bar (62) is connected to the shaft sleeve (63) in an up-and-down sliding manner.
4. A positioning device for photovoltaic ribbon processing according to claim 2, characterized in that: The telescopic transmission mechanism (6) further comprises a spring (64), wherein the spring (64) is sleeved on the transmission rod (61), and the spring (64) is arranged between the support plate (7) and the shaft sleeve (63).
5. A positioning device for photovoltaic ribbon processing according to claim 1, characterized in that: The positioning mechanism (5) comprises a magnet block (51) and an armature block (52); the magnet block (51) is fixed to the top of the support plate (7); the armature block (52) is fixed to the end of the welding strip reel (8); the armature block (52) is magnetically connected to the magnet block (51).
6. A positioning device for photovoltaic ribbon processing according to claim 2, characterized in that: The connecting mechanism (4) comprises an armature piece (41) and an electromagnet (42); the electromagnet (42) is fixed to the bottom of a transmission rod (61); the armature piece (41) is fixed to the top of a driven shaft (9); the armature piece (41) and the electromagnet (42) are magnetically connected; and the electromagnet (42) is electrically connected to a power switch (2) via an electric slip ring.
Citation Information
Patent Citations
Positioning device for photovoltaic welding strip machining
CN220165317U