Anti-winding wire winding box for monorail non-contact automatic car washer

By designing an anti-winding disc box for single-track contactless automatic car washers, the complex and winding problems of line layout in automatic car washers are solved, simplified layout and efficient management of pipelines are achieved, and the operation efficiency and reliability of equipment are improved.

CN222683979UActive Publication Date: 2025-03-28SHENYANG AUTOMOBILE BLOG AUTOMATION MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421502090.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-03-28
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The layout of water, electricity and other lines in existing automatic car washes is complex, which increases manufacturing and maintenance costs, and is prone to line winding problems, affecting the operating efficiency and reliability of the equipment.

Method used

An anti-winding disc box for single-track contactless automatic car washers is designed. By binding all pipelines into an integral pipeline, coiling them in the same direction within the pipeline box cylinder, fixing them and adjusting them automatically under the drive of the rotating arm to avoid wrapping.

Benefits of technology

It simplifies pipeline layout and management, reduces material and maintenance costs, improves equipment operation efficiency and reliability, reduces downtime caused by line failures, and improves equipment safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automatic car washing machines, in particular to an anti-winding wire coiling box for a single-track non-contact automatic car washing machine, which comprises a cylindrical pipeline box barrel, a crown block main body is arranged above the pipeline box barrel, two first connecting blocks are arranged between the pipeline box barrel and the crown block main body, and the two first connecting blocks are connected with the pipeline box barrel. A pipeline box bottom plate is arranged at the lower end of the pipeline box barrel, the pipeline box barrel is rotationally connected with the pipeline box bottom plate, a rotating large arm is arranged on the lower surface of the pipeline box bottom plate, and two first kidney-shaped holes are formed in the surface of the pipeline box bottom plate. According to the anti-winding pipeline box, an efficient, economical and safe pipeline management scheme is provided for the monorail non-contact automatic car washing machine, the operation efficiency and reliability of equipment can be improved, a line layout scheme is simplified, and the long-term operation cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic car washers, in particular to an anti-winding wire coiling box for a single-track contactless automatic car washer. Background Art

[0002] 360-degree touchless automatic car washers, as equipment that uses high-end automation technology and can quickly complete comprehensive vehicle washing, have been widely praised in the market. However, the layout of water, electricity, and other lines in car washers has always been a key challenge in design and maintenance.

[0003] The water system is usually solved by a rotary joint, the main function of which is to allow pressurized fluids or gases below atmospheric pressure to be transmitted from fixed pipes to rotating parts of machinery without leakage, or to discharge fluids. Circuits usually use slip rings, also known as rotary electrical interfaces or electrical rotary joints, which are mainly used to transmit power and data signals from static structures to rotating structures in continuous rotational motion.

[0004] For car washers, the coexistence of water, gas and electrical circuits means that rotary joints and slip rings need to be used at the same time. This configuration not only complicates the circuit layout, but also significantly increases the manufacturing and maintenance costs. In order to solve these problems, it may be necessary to explore more economical and simplified circuit layout solutions to improve the efficiency of car washers and reduce long-term operating costs. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes an anti-winding wire coil box for a single-track contactless automatic car washing machine.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A tangle-proof cable reel box for a single-track contactless automatic car washing machine is designed, comprising a cable box cylinder, which is a cylinder, a crane body is arranged above the cable box cylinder, two first connecting blocks are arranged between the cable box cylinder and the crane body, a cable box bottom plate is arranged at the lower end of the cable box cylinder, the cable box cylinder is rotatably connected to the cable box bottom plate, a rotating arm is arranged on the lower surface of the cable box bottom plate, and two first waist-shaped holes are arranged on the surface of the cable box bottom plate.

[0008] Preferably, a limiting block is provided in an annular manner on the inner wall of the pipeline box cylinder, a limiting groove is provided in an annular manner on the side surface of the pipeline box bottom plate, and one end of the limiting block close to the pipeline box bottom plate extends into the limiting groove.

[0009] Preferably, a pipeline box top plate is provided at the upper end of the pipeline box cylinder, two second waist-shaped holes are provided on the surface of the pipeline box top plate, and the lower ends of the two first connection blocks are connected to the upper surface of the pipeline box top plate.

[0010] Preferably, the inner walls of the two second waist-shaped holes are both arc-shaped.

[0011] Preferably, a second connecting block is provided on the lower surface of the pipeline box bottom plate, and the lower surface of the second connecting block is connected to the upper surface of one end of the rotating arm. A plurality of bolts are provided below the second connecting block, and the upper ends of the plurality of bolts all pass through the second connecting block and are threadedly connected to the pipeline box bottom plate.

[0012] Preferably, the inner walls of the two first waist-shaped holes are both arc-shaped.

[0013] The utility model proposes an anti-entanglement cable winding box for a single-track contactless automatic car washing machine, which has the beneficial effects that: the cable box barrel is a cylinder, the rotating arm is a rotating mechanism driven by a motor reducer, and the cable box bottom plate is fixed thereon, so the cable box bottom plate can also rotate accordingly. Relatively speaking, the cable box barrel is connected to the fixed overhead crane body, so the cable box barrel itself remains stationary. The pipeline layout method is as follows: first, all pipelines (including electric wires, water pipes, air pipes, etc.) are bundled into an integral pipeline, and then introduced through the first waist-shaped hole of the cable box bottom plate, and coiled in the same direction along the inside of the cable box barrel. After the coiling is completed, the two ends of the pipeline are fixed to ensure the stability of the layout.

[0014] When the equipment is running, the rotating arm works in a rotating manner, and its rotation angle is usually set to no more than 360 degrees. As the rotating arm rotates, the pipeline is automatically adjusted in the pipeline box cylinder. Since there is sufficient space inside the pipeline box cylinder, the pipeline will not be entangled during the rotation process.

[0015] This design approach has the following advantages:

[0016] 1. Economical: It simplifies the layout and management of pipelines and reduces material and maintenance costs.

[0017] 2. Reliability: By preventing pipeline entanglement, downtime caused by line failure is reduced.

[0018] 3. Safety: Orderly pipeline layout reduces operational risks and improves equipment safety.

[0019] 4. Easy operation: The coiling and fixing process of the pipeline is simple and clear, easy to operate and maintain.

[0020] In summary, the anti-entanglement pipeline box provides an efficient, economical and safe pipeline management solution for the single-track contactless automatic car washing machine, which helps to improve the operating efficiency and reliability of the equipment, simplify the line layout plan, and reduce long-term operating costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is the main structural diagram of the utility model;

[0022] Figure 2 This is a bottom view of the structure of the utility model;

[0023] Figure 3 It is a front sectional view of the utility model.

[0024] In the figure: pipeline box cylinder 1, overhead crane body 2, first connecting block 3, pipeline box bottom plate 4, rotating arm 5, first waist-shaped hole 6, limiting block 7, limiting groove 8, pipeline box top plate 9, second waist-shaped hole 10, second connecting block 11, bolt 12. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0026] Reference Figure 1-3 , an anti-winding cable reel box for a single-track contactless automatic car washing machine, including a cable box barrel 1, the cable box barrel 1 is a cylinder, and the interior of the cable box barrel 1 is a spacious circular space. When the wires, pipes and other lines are rotating or winding, their geometric shapes will change. The originally straight lines will be transformed into spiral or circular structures after winding. This change in shape directly affects the spatial layout they occupy. Therefore, designing a spacious circular space to accommodate these lines can effectively achieve orderly management of the lines and space utilization. The wound lines will fill the space in different patterns according to their winding methods. For example, when the lines are wound around a cylindrical object, they will be distributed along the curved surface of the cylinder, which is significantly different from the distribution of straight lines in space. In actual engineering applications, the rotation and winding design of the lines must follow engineering and design principles to ensure that the wound lines can meet specific functional requirements, whether it is the power transmission capacity of the cable or the fluid transmission efficiency of the pipeline.

[0027] A crane body 2 is arranged above the pipeline box cylinder 1, two first connection blocks 3 are arranged between the pipeline box cylinder 1 and the crane body 2, a pipeline box bottom plate 4 is arranged at the lower end of the pipeline box cylinder 1, the pipeline box cylinder 1 and the pipeline box bottom plate 4 are rotatably connected, a rotating arm 5 is arranged on the lower surface of the pipeline box bottom plate 4, and two first waist-shaped holes 6 are arranged on the surface of the pipeline box bottom plate 4. The rotating arm 5 is a rotating mechanism driven by a motor reducer, and the pipeline box bottom plate 4 is fixed thereon, so the pipeline box bottom plate 4 can also rotate accordingly. Relatively speaking, the pipeline box cylinder 1 is connected to the fixed crane body 2, and since the pipeline box cylinder 1 and the pipeline box bottom plate 4 are rotatably connected, the pipeline box cylinder 1 itself remains stationary.

[0028] The inner wall of the pipeline box body 1 is provided with a stopper block 7 in an annular shape, and the side surface of the pipeline box bottom plate 4 is provided with a stopper groove 8 in an annular shape, and one end of the stopper block 7 close to the pipeline box bottom plate 4 extends into the stopper groove 8. The stopper groove 8 provided on the pipeline box bottom plate 4 will rotate along the stopper block 7 provided on the pipeline box body 1.

[0029] A pipeline box top plate 9 is provided at the upper end of the pipeline box cylinder 1, and two second waist-shaped holes 10 are provided on the surface of the pipeline box top plate 9. The lower ends of the two first connection blocks 3 are connected to the upper surface of the pipeline box top plate 9. The pipeline box top plate 9 plays a role in shielding dust. When in use, all pipelines (including electric wires, water pipes, gas pipes, etc.) are led out from the second waist-shaped holes 10.

[0030] The inner walls of the two second waist-shaped holes 10 are both arc-shaped, so as to prevent the second waist-shaped holes 10 from scratching the mixing pipeline when the mixing pipeline is inserted.

[0031] A second connection block 11 is provided on the lower surface of the pipeline box bottom plate 4, and the lower surface of the second connection block 11 is connected to the upper surface of one end of the rotating arm 5. A plurality of bolts 12 are provided below the second connection block 11, and the upper ends of the plurality of bolts 12 all penetrate the second connection block 11 and are threadedly connected to the pipeline box bottom plate 4. The second connection block 11 can increase the contact area between the pipeline box bottom plate 4 and the rotating arm 5, and at the same time, the rotating arm 5 can be easily installed and disassembled by rotating the bolts 12.

[0032] The inner walls of the two first waist-shaped holes 6 are both arc-shaped, so as to prevent the first waist-shaped holes 6 from scratching the mixing pipeline when the mixing pipeline is inserted.

[0033] Working principle: The layout method of pipelines is as follows: First, all pipelines (including electric wires, water pipes, gas pipes, etc.) are bundled into an integral pipeline, and then introduced through the first waist-shaped hole 6 of the pipeline box bottom plate 4, and coiled in the same direction along the inside of the pipeline box cylinder 1. After the coiling is completed, the two ends of the pipeline are fixed to ensure the stability of the layout.

[0034] When the device is running, the rotating arm 5 works in a rotating manner, and its rotation angle is usually set to no more than 360 degrees. As the rotating arm 5 rotates, the pipeline is automatically adjusted in the pipeline box cylinder 1. Since the internal space of the pipeline box cylinder 1 is sufficient, the pipeline will not be entangled during the rotation process.

[0035] This design approach has the following advantages:

[0036] 1. Economical: It simplifies the layout and management of pipelines and reduces material and maintenance costs.

[0037] 2. Reliability: By preventing pipeline entanglement, downtime caused by line failure is reduced.

[0038] 3. Safety: Orderly pipeline layout reduces operational risks and improves equipment safety.

[0039] 4. Easy operation: The coiling and fixing process of the pipeline is simple and clear, easy to operate and maintain.

[0040] In summary, the anti-entanglement pipeline box provides an efficient, economical and safe pipeline management solution for the single-track contactless automatic car washing machine, which helps to improve the operating efficiency and reliability of the equipment, simplify the line layout plan, and reduce long-term operating costs.

[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An anti-winding cable box for a single-track contactless automatic car washing machine, comprising a cable box cylinder (1), characterized in that: The pipeline box cylinder (1) is a cylinder. A crane body (2) is arranged above the pipeline box cylinder (1). Two first connection blocks (3) are arranged between the pipeline box cylinder (1) and the crane body (2). A pipeline box bottom plate (4) is arranged at the lower end of the pipeline box cylinder (1). The pipeline box cylinder (1) is rotatably connected to the pipeline box bottom plate (4). A rotating arm (5) is arranged on the lower surface of the pipeline box bottom plate (4). Two first waist-shaped holes (6) are arranged on the surface of the pipeline box bottom plate (4).

2. The anti-winding cable box for a single-track contactless automatic car washing machine according to claim 1, characterized in that: A limiting block (7) is provided in an annular shape on the inner wall of the pipeline box body (1), and a limiting groove (8) is provided in an annular shape on the side surface of the pipeline box bottom plate (4), and one end of the limiting block (7) close to the pipeline box bottom plate (4) extends into the limiting groove (8).

3. The anti-winding cable box for a single-track contactless automatic car washing machine according to claim 1, characterized in that: A pipeline box top plate (9) is provided at the upper end of the pipeline box cylinder (1), two second waist-shaped holes (10) are provided on the surface of the pipeline box top plate (9), and the lower ends of the two first connection blocks (3) are connected to the upper surface of the pipeline box top plate (9).

4. The anti-winding cable box for a single-track contactless automatic car washing machine according to claim 3, characterized in that: The inner walls of the two second waist-shaped holes (10) are both arc-shaped.

5. The anti-winding cable box for a single-track contactless automatic car washing machine according to claim 1, characterized in that: A second connection block (11) is provided on the lower surface of the pipeline box bottom plate (4), and the lower surface of the second connection block (11) is connected to the upper surface of one end of the rotating arm (5). A plurality of bolts (12) are provided below the second connection block (11), and the upper ends of the plurality of bolts (12) all penetrate the second connection block (11) and are threadedly connected to the pipeline box bottom plate (4).

6. The anti-winding cable box for a single-track contactless automatic car washing machine according to claim 1, characterized in that: The inner walls of the two first waist-shaped holes (6) are both arc-shaped.