Residue-free filling head and sauce filling machine

Abstract

The utility model discloses a residue-free filling head and a sauce filling machine, and relates to the technical field of sauce production, in particular to a residue-free filling head, which comprises a base, a filling head arranged on the base and used for sauce blanking, the filling head comprises a main body assembly, a feeding pipe, a discharging pipe, a feeding pipe, a discharging pipe and a discharging pipe, the bobbin is installed at the upper end of the discharging head, and the fixing frame is fixed to the top of the bobbin; the driving assembly comprises a shaft sleeve rotationally installed in the upper end of the discharging pipe, an upper circular plate fixed to the outer wall of the lower end of the shaft sleeve, outer cylinders fixed to the two sides of the bottom of the upper circular plate, inner rods slidably installed in the outer cylinders in a penetrating mode, a lower circular plate fixed between the bottoms of the inner rods on the two sides, a driven gear fixed to the outer wall of the upper end of the shaft sleeve and a motor installed at the bottom of a fixing frame. A driving gear is fixed at the output end of the motor; and the dredging assembly can ascend, descend and rotate, so that residual sauce in the filling head is dredged and scraped, and the filling effect is prevented from being affected.

Description

Technical Field

[0001] The utility model relates to the technical field of sauce production, in particular to a residue-free filling head and a sauce filling machine. Background Art

[0002] The sauce filling machine is a product that has been transformed and innovatively designed based on advanced filling machine technology. It has a simple structure, high precision, and easier operation. It is an ideal particle slurry viscosity fluid filling equipment; it is suitable for filling viscous sauces with particles and high concentrations in condiments such as chili sauce, bean paste, peanut butter, sesame paste, jam, beef hot pot base, red oil hot pot base, etc.

[0003] After checking the publication number: CN219239225U, a sauce filling mechanism is disclosed. This technology discloses "a sauce filling mechanism, which relates to the field of sauce filling technology. A sauce filling mechanism, characterized by comprising a workbench, a conveyor rail, a material storage component, a filling component and an anti-drip component. The conveyor rail is arranged on the workbench for conveying sauce bottles. The material storage component is arranged on the workbench. The filling component can be lifted and lowered on the workbench and is located above the conveyor rail for filling sauce into the sauce bottle. The anti-drip component is movably arranged on the workbench. The anti-drip component can move between the filling component and the conveyor rail to prevent the filling component from dripping" and other technical solutions, which have "when the conveyor rail conveys the empty sauce bottle to the bottom of the filling component, the filling component completes the filling. Then the conveyor rail continues to convey the sauce bottle. At the same time, the anti-drip component moves between the filling component and the conveyor rail to prevent the sauce at the filling component from dripping onto the sauce bottle and the conveyor rail, thereby avoiding additional cleaning processes, improving production efficiency, and reducing production costs" and other technical effects;

[0004] During use of the filling mechanism in the above scheme, when the viscosity of the sauce is high, or the sauce contains large particles or solid substances, it is easy to adhere to and accumulate in the filling head, thereby causing clogging of the filling head; and, since the structural design of the filling head makes it difficult to thoroughly clean certain areas, the residual sauce will gradually accumulate in these hard-to-reach dead corners. Over time, these accumulations will cause serious blockages, affecting the filling efficiency and the smooth operation of the production line. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a residue-free filling head and a sauce filling machine, which can be lifted and rotated by a dredging component, thereby dredging and scraping off the residual sauce inside the filling head to avoid affecting the filling effect.

[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a residue-free filling head, including a base, a filling head arranged on the base and used for sauce feeding, the filling head comprising:

[0007] The main assembly includes a feeding head fixed on the feeding tube, a bobbin installed on the upper end of the feeding head, and a fixing frame fixed on the top of the bobbin;

[0008] The driving assembly includes a shaft sleeve rotatably mounted inside the upper end of the feeding tube, an upper circular plate fixed to the outer wall of the lower end of the shaft sleeve, an outer cylinder fixed on both sides of the bottom of the upper circular plate, an inner rod slidably mounted inside the outer cylinder, and a lower circular plate fixed between the bottoms of the inner rods on both sides, a driven gear fixed to the outer wall of the upper end of the shaft sleeve, a motor installed at the bottom of the fixed frame, and a driving gear fixed to the output end of the motor, wherein the driving gear is meshed with the driven gear for transmission;

[0009] The dredging component comprises a rotating shaft fixed at the center of the bottom of the lower circular plate.

[0010] Preferably, the dredging component also includes an upper scraper fixed to the outer wall of the upper end of the rotating shaft, and a lower scraper fixed to the outer wall of the lower end of the rotating shaft.

[0011] Preferably, the filling head further comprises a cylinder mounted on the upper end of the fixing frame, a shaft rod mounted on the output end of the cylinder, and the shaft rod penetrates the shaft sleeve and is rotatably connected to the upper end of the lower circular plate.

[0012] Preferably, the inner diameter of the lower end of the blanking head is smaller than the inner diameter of the upper end, and the inner diameter of the upper end of the blanking head matches the upper scraper, and the inner diameter of the lower end of the blanking head matches the lower scraper.

[0013] Preferably, the upper end of the blanking head is connected to the lower end of the bobbin via a flange, and the inner diameter of the upper end of the blanking head is equal to the inner diameter of the bobbin.

[0014] Preferably, the filling machine arranged on the base is used for conveying the sauce, and the filling machine includes a conveyor installed on the top of the base, a feeding hopper installed on the upper end of the conveyor, a first driving mechanism installed on one side of the top of the base and used to drive the conveyor, a conveying pipe installed on the top of the base, and one end of the conveying pipe is connected to the conveyor, and the other end of the conveying pipe is connected to the discharge pipe, and the discharge pipe is fixed on the discharge pipe, and a second driving mechanism installed on one side of the top of the base and used to drive the conveying pipe.

[0015] Beneficial Effects

[0016] The utility model provides a residue-free filling head and a sauce filling machine. Compared with the prior art, the utility model has the following beneficial effects:

[0017] (1) The output end of the motor drives the driving gear to cooperate with the driven gear to drive the sleeve to rotate. The sleeve drives the lower circular plate to rotate through the upper circular plate, the outer cylinder and the inner rod. The lower circular plate drives the dredging component to scrape off the sauce attached to the inner wall of the feed head to avoid blockage inside the feed head and affect the filling.

[0018] (2) The output end of the cylinder drives the shaft rod to drive the unblocking assembly on the lower circular plate to rise and fall; during filling, the unblocking assembly rises into the barrel to avoid affecting the filling. When the inside of the discharge head is blocked, the unblocking assembly is lowered into the inside of the discharge head for unblocking. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is a structural schematic diagram of the filling head in the utility model;

[0021] Figure 3 It is a schematic diagram of the cross-sectional structure of the filling head in the utility model;

[0022] Figure 4 For this utility model Figure 4 Schematic diagram of the structure of the local A in the middle;

[0023] Figure 5 It is a structural schematic diagram of the driving component in the utility model.

[0024] In the figure: 1. base; 2. filling machine; 21. conveyor; 22. feed hopper; 23. first drive mechanism; 24. conveying pipe; 25. second drive mechanism; 26. discharge pipe; 3. filling head; 31. main body assembly; 311. discharge pipe; 312. discharge head; 313. bobbin; 314. fixing frame; 32. drive assembly; 321. bushing; 322. upper circular plate; 323. outer cylinder; 324. inner rod; 325. lower circular plate; 326. driven gear; 327. motor; 328. driving gear; 33. dredging assembly; 331. rotating shaft; 332. upper scraper; 333. lower scraper; 34. cylinder; 35. shaft rod. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-5The utility model provides a technical solution of a non-residue filling head and a sauce filling machine: a non-residue filling head, comprising a base 1, a filling head 3 arranged on the base 1 and used for feeding sauce, and the filling head 3 comprises:

[0027] The main body component 31 includes a feeding head 312 fixed on the feeding tube 311, a bobbin 313 installed on the upper end of the feeding head 312, and a fixing frame 314 fixed on the top of the bobbin 313;

[0028] The driving assembly 32 includes a shaft sleeve 321 rotatably mounted inside the upper end of the feeding tube 311, an upper circular plate 322 fixed to the outer wall of the lower end of the shaft sleeve 321, an outer cylinder 323 fixed on both sides of the bottom of the upper circular plate 322, an inner rod 324 slidably mounted passing through the inner cylinder 323, and a lower circular plate 325 fixed between the bottoms of the inner rods 324 on both sides, a driven gear 326 fixed to the outer wall of the upper end of the shaft sleeve 321, a motor 327 mounted at the bottom of the fixing frame 314, and a driving gear 328 fixed to the output end of the motor 327, and the driving gear 328 is meshed with the driven gear 326 for transmission;

[0029] The dredging assembly 33 includes a rotating shaft 331 fixed at the bottom center of the lower circular plate 325.

[0030] In the present embodiment, the output end of the motor 327 drives the driving gear 328 to cooperate with the driven gear 326 to drive the sleeve 321 to rotate. The sleeve 321 drives the lower circular plate 325 to rotate through the upper circular plate 322 in cooperation with the outer cylinder 323 and the inner rod 324. The lower circular plate 325 drives the clearing component 33 to scrape off the sauce attached to the inner wall of the discharge head 312 to avoid internal blockage of the discharge head 312 affecting the filling.

[0031] Specifically, the dredging component 33 also includes an upper scraper 332 fixed to the outer wall of the upper end of the rotating shaft 331, and a lower scraper 333 fixed to the outer wall of the lower end of the rotating shaft 331.

[0032] In this embodiment, the upper end of the interior of the material discharge head 312 is cleared by the upper scraper 332 , and the lower end of the interior of the material discharge head 312 is cleared by the lower scraper 333 .

[0033] Specifically, the filling head 3 further includes a cylinder 34 mounted on the upper end of the fixing frame 314 , a shaft rod 35 mounted on the output end of the cylinder 34 , and the shaft rod 35 penetrates the shaft sleeve 321 and is rotatably connected to the upper end of the lower circular plate 325 .

[0034] In this embodiment, the output end of the cylinder 34 drives the shaft rod 35 to drive the clearing assembly 33 on the lower circular plate 325 to rise and fall; during filling, the clearing assembly 33 rises to the barrel 313 to avoid affecting the filling. When the inside of the discharge head 312 is blocked, the clearing assembly 33 descends to the inside of the discharge head 312 for clearing.

[0035] Specifically, the inner diameter of the lower end of the material discharge head 312 is smaller than that of the upper end, and the inner diameter of the upper end of the material discharge head 312 matches with the upper scraper 332 , and the inner diameter of the lower end of the material discharge head 312 matches with the lower scraper 333 .

[0036] Specifically, the upper end of the blanking head 312 and the lower end of the barrel 313 are connected by a flange, and the inner diameter of the upper end of the blanking head 312 is equal to the inner diameter of the barrel 313 .

[0037] In this embodiment, the bobbin 313 can be disassembled and assembled with the blanking head 312, so that the inside of the blanking head 312 can be cleaned regularly.

[0038] Specifically, the filling machine 2 arranged on the base 1 is used for conveying sauces. The filling machine 2 includes a conveyor 21 installed on the top of the base 1, a feed hopper 22 installed on the upper end of the conveyor 21, a first driving mechanism 23 installed on one side of the top of the base 1 and used to drive the conveyor 21, a conveying pipe 24 installed on the top of the base 1, and one end of the conveying pipe 24 is connected to the conveyor 21, and the other end of the conveying pipe 24 is connected to the discharge pipe 26, and the discharge pipe 311 is fixed on the discharge pipe 26, and a second driving mechanism 25 installed on one side of the top of the base 1 is used to drive the conveying pipe 24.

[0039] In this embodiment, the sauce is fed into the conveyor 21 through the feed hopper 22 , and the conveyor 21 conveys the sauce through the conveying pipe 24 and the discharging pipe 26 from the filling head 3 for filling.

[0040] The working principle and use process of the utility model are as follows: first, the sauce is put into the conveyor 21 through the feed hopper 22, and the conveyor 21 conveys the sauce from the filling head 3 through the conveying pipe 24 and the discharge pipe 26 for filling; when the sauce remaining inside the filling head 3 causes blockage, the output end of the cylinder 34 drives the shaft rod 35 to drive the dredging component 33 on the lower circular plate 325 to descend to the inside of the discharge head 312 for dredging; at the same time, the output end of the motor 327 drives the driving gear 328 to cooperate with the driven gear 326 to drive the sleeve 321 to rotate, and the sleeve 321 drives the lower circular plate 325 to rotate through the upper circular plate 322, the outer cylinder 323 and the inner rod 324, and the lower circular plate 325 drives the dredging component 33 to scrape the sauce attached to the inner wall of the discharge head 312 to avoid the sauce remaining inside the discharge head 312 from causing blockage and affecting the filling.

[0041] The model of the motor is: RNYM1-1530, and the model of the cylinder is: DSNU-20-50-PPV-A. In order to adopt existing mature technology products, they will not be elaborated in detail here, and the electrical components appearing in this article are all connected to the external main controller and 220V AC power.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A residue-free filling head, comprising a base (1), characterized in that: The filling head (3) arranged on the base (1) is used for feeding the sauce, and the filling head (3) comprises: The main body component (31) comprises a feeding head (312) fixed on the feeding tube (311), a bobbin (313) installed on the upper end of the feeding head (312), and a fixing frame (314) fixed on the top of the bobbin (313); The driving assembly (32) comprises a shaft sleeve (321) rotatably mounted inside the upper end of the feeding tube (311), an upper circular plate (322) fixed to the outer wall of the lower end of the shaft sleeve (321), an outer cylinder (323) fixed on both sides of the bottom of the upper circular plate (322), an inner rod (324) slidably mounted passing through the inner part of the outer cylinder (323), and a lower circular plate (325) fixed between the bottoms of the inner rods (324) on both sides, a driven gear (326) fixed to the outer wall of the upper end of the shaft sleeve (321), a motor (327) mounted at the bottom of the fixing frame (314), and a driving gear (328) fixed to the output end of the motor (327), wherein the driving gear (328) is meshed with the driven gear (326) for transmission; The dredging assembly (33) includes a rotating shaft (331) fixed at the center of the bottom of the lower circular plate (325).

2. A residue-free filling head according to claim 1, characterized in that: The dredging assembly (33) further comprises an upper scraper (332) fixed to the outer wall of the upper end of the rotating shaft (331), and a lower scraper (333) fixed to the outer wall of the lower end of the rotating shaft (331).

3. The residue-free filling head according to claim 1, characterized in that: The filling head (3) further comprises a cylinder (34) mounted on the upper end of the fixing frame (314), a shaft (35) mounted on the output end of the cylinder (34), and the shaft (35) passes through the shaft sleeve (321) and is rotatably connected to the upper end of the lower circular plate (325).

4. The residue-free filling head according to claim 2, characterized in that: The inner diameter of the lower end of the material discharge head (312) is smaller than the inner diameter of the upper end, and the inner diameter of the upper end of the material discharge head (312) matches the upper scraper (332), and the inner diameter of the lower end of the material discharge head (312) matches the lower scraper (333).

5. The residue-free filling head according to claim 1, characterized in that: The upper end of the blanking head (312) and the lower end of the bobbin (313) are connected by a flange, and the inner diameter of the upper end of the blanking head (312) is equal to the inner diameter of the bobbin (313).

6. A sauce filling machine, characterized in that: It comprises a residue-free filling head as described in any one of claims 1 to 5, a filling machine (2) arranged on the base (1) and used for conveying sauce, the filling machine (2) comprising a conveyor (21) installed on the top of the base (1), a feed hopper (22) installed on the upper end of the conveyor (21), a first driving mechanism (23) installed on one side of the top of the base (1) and used for driving the conveyor (21), a conveying pipe (24) installed on the top of the base (1), one end of the conveying pipe (24) is connected to the conveyor (21), and the other end of the conveying pipe (24) is connected to a discharge pipe (26), and a discharge pipe (311) is fixed on the discharge pipe (26), and a second driving mechanism (25) installed on one side of the top of the base (1) and used for driving the conveying pipe (24).

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