Self-flowing type filling machine

Abstract

The utility model relates to the technical field of filling equipment, in particular to a self-flowing type filling machine which comprises a machine box, a conveying mechanism penetrating through the machine box and used for conveying tank bodies, a filling lifting mechanism arranged on the inner side of the machine box, a forward pushing positioning mechanism and a blocking mechanism. A filling material cylinder mechanism which is connected with a filling head on the filling lifting mechanism through a pipeline and is used for conveying liquid is arranged on the case; a filling electric appliance cabinet is also arranged on the case; wherein fences are arranged on the two sides, in the conveying direction, of the conveying mechanism, and the forward pushing positioning mechanism is provided with a product guiding assembly for clamping the tank bodies and pushing the tank bodies to be pressed on the fences. The conveying mechanism, the filling lifting mechanism, the forward pushing and positioning mechanism, the blocking mechanism, the filling material cylinder mechanism and the filling electric appliance cabinet are arranged on the machine box, the filling electric appliance cabinet controls the mechanisms to be matched with one another so as to achieve automatic filling, production efficiency is effectively guaranteed, labor intensity and labor cost are reduced, and production efficiency is improved. And the quality of products and filling is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of filling equipment, in particular to a self-flowing filling machine. Background Art

[0002] In the process of bottling liquid, filling and capping are necessary steps, so filling machines and capping machines are needed. The filling machine can automatically fill the liquid into the bottle, which is convenient and fast. The capping machine can cap the bottle filled with liquid to ensure the quality of the liquid. In ordinary production, the filling machine and the capping machine are operated separately. However, the liquid filling of bottles on the market mainly relies on manual placement and filling; its process disadvantages are: low efficiency, poor precision, easy to produce stains and waste, high labor intensity, and the cost cannot be reduced, resulting in great waste. Utility Model Content

[0003] In order to solve the current problems of manual placement and filling and quantitative filling, the purpose of the present invention is to provide a mechanical automation machine to replace the manual placement and filling self-flow filling machine.

[0004] The technical scheme for realizing the purpose of the utility model is: a self-flow filling machine, comprising: a chassis and a conveying mechanism penetrating the chassis and used for conveying the can body, a filling lifting mechanism arranged in the chassis and arranged on both sides of the conveying mechanism, a forward-pushing positioning mechanism for pushing the can body filling port on the conveying mechanism close to the filling lifting mechanism for positioning and filling, and a blocking mechanism arranged on the left and right sides of the forward-pushing positioning mechanism for stopping the can body, a filling cylinder mechanism for conveying liquid connected to the filling head on the filling lifting mechanism through a pipeline is provided on the chassis, and a filling electrical cabinet for controlling the coordinated operation of the conveying mechanism, the filling lifting mechanism, the forward-pushing positioning mechanism, the blocking mechanism and the filling cylinder mechanism and controlling the liquid output of the filling head is also provided on the chassis;

[0005] Wherein, the conveying mechanism is provided with fences on both sides along the conveying direction, and the forward positioning mechanism is provided with a product guiding component which clamps the tank body and pushes the tank body to be pressed against the fences.

[0006] Furthermore, the filling lifting mechanism is provided with a base with vertical rods on both sides, a lifting cylinder is provided on the base between the two vertical rods, a lifting frame connected to the output end of the lifting cylinder is slidably provided on the two vertical rods, and several splints that can slide left and right along the lifting frame are arranged side by side on the lifting frame, and each splint is installed with a filling head.

[0007] Furthermore, the lifting frame is provided with a positioning groove arranged along the length direction of the lifting frame, the clamping plate is mounted on the lifting frame, and the clamping plate is provided with a threaded rod, one end of the threaded rod passes through the clamping plate and is inserted into the positioning groove, and the bottom of the threaded rod abuts against the bottom surface of the positioning groove.

[0008] Furthermore, the forward positioning mechanism is also provided with a bottom plate of a set of vertical slide bars, the product guide assembly is slidably arranged on the vertical slide bars, and the top of the vertical slide bars is provided with a screw rod which is threadedly connected to the product guide assembly through a connecting plate.

[0009] Furthermore, the product guide assembly includes a movable plate slidably connected to the vertical sliding rod, connecting rods perpendicular to the movable plate are provided on both sides of the movable plate, the ends of the two connecting rods are connected to pressure plates, and a forward thrust cylinder is provided on the movable plate between the two connecting rods, and a mounting plate is provided on the output end of the forward thrust cylinder, a guide groove is provided on the mounting plate, and several card plates with slots matching the tank body are installed on the mounting plate, and a through groove is provided on the card plate, and a connecting piece fixedly connected to the guide groove is inserted in the through groove.

[0010] Furthermore, the blocking mechanism includes a mechanism fixing part and a blocking cylinder arranged on the mechanism fixing part, the blocking cylinder output is provided with a blocking rod passing through the fence to block the movement of the tank body, and the mechanism fixing part is provided with a guide hole through which the blocking rod passes.

[0011] Furthermore, the filling cylinder mechanism includes a cylinder with a port, a sheet metal door is installed on the port, a feed pipe connected to an external liquid storage barrel is provided on one side of the cylinder, an air-controlled valve is provided on the feed pipe, and several one-piece ball valves connected to the filling head through pipes are provided at the bottom of the cylinder.

[0012] Furthermore, the chassis includes a support frame, a glass door is provided on the front side of the support frame, sheet metal doors are provided around the support frame, and steering wheels and foot cups are provided at the bottom of the support frame.

[0013] By adopting the above technical scheme, the utility model has the following beneficial effects: by arranging a conveying mechanism, a filling lifting mechanism, a forward positioning mechanism, a blocking mechanism, a filling cylinder mechanism and a filling electrical cabinet in the chassis, the mutual coordination of each mechanism is controlled by the filling electrical cabinet to realize automatic filling, effectively ensure production efficiency, reduce manual labor intensity and labor costs, and ensure the quality of products and filling; by arranging a product guide component that can move during the movement of the conveying mechanism, the movement or shaking of the tank body during filling can be avoided, and the stability during filling can be ensured; and the filling cylinder mechanism is arranged to prevent corrosion and pollution, and is suitable for storing a variety of different types of liquid products. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the utility model;

[0015] Figure 2 It is a structural schematic diagram of the blocking mechanism in the utility model;

[0016] Figure 3 It is a structural schematic diagram of the forward push positioning mechanism in the utility model;

[0017] Figure 4 It is a structural schematic diagram of the filling lifting mechanism in the utility model;

[0018] Figure 5 It is a structural schematic diagram of the filling cylinder mechanism in the utility model;

[0019] Figure 6 It is a structural schematic diagram of the chassis in the utility model. DETAILED DESCRIPTION

[0020] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.

[0021] See also Figure 1 The present embodiment provides a self-flowing filling machine, which includes a chassis 10, a conveying mechanism 20, a filling lifting mechanism 30, a forward positioning mechanism 40, a blocking mechanism 50 and a filling cylinder mechanism 60 arranged in the chassis 10, and the conveying mechanism 20 that penetrates the chassis 10 and is used to convey the can body. The chassis 10 is also provided with a filling electrical cabinet 70 for controlling the coordinated operation of the conveying mechanism 20, the filling lifting mechanism 30, the forward positioning mechanism 40, the blocking mechanism 50 and the filling cylinder mechanism 60 and controlling the liquid output of the filling head 306. The filling electrical cabinet 70 has an LPC controller. By arranging the conveying mechanism 20, the filling lifting mechanism 30, the forward positioning mechanism 40, the blocking mechanism 50, the filling cylinder mechanism 60 and the filling electrical cabinet 70 in the chassis 10, the filling electrical cabinet 70 controls the mutual coordination of various mechanisms to realize automatic filling, effectively ensure production efficiency, reduce manual labor intensity and labor costs, and ensure the quality of products and filling.

[0022] Among them, in this embodiment, the conveying mechanism 20 includes a bracket, a POM plate chain arranged on the bracket, and a motor arranged on the bracket for driving the POM plate chain to operate. Fences 201 are provided on both sides of the bracket along the moving direction of the POM plate chain. By setting the fence 201, the bottles can be prevented from tipping over or falling during the movement, so that the bottles can move forward in an orderly manner.

[0023] In addition, the blocking mechanism 50 is disposed on the bracket, and two blocking mechanisms 50 are provided, which are disposed on the left and right sides of the forward positioning mechanism 40, respectively. The blocking mechanism 50 is used to block the movement of the can body, so that the can body located between the two blocking mechanisms 50 is convenient for the forward positioning mechanism 40 to push and position. Figure 2The blocking mechanism 50 includes a mechanism fixing part 501 and a blocking cylinder 502 arranged on the mechanism fixing part 501. The output of the blocking cylinder 502 is provided with a blocking rod 503 that passes through the fence 201 to block the movement of the tank body. The mechanism fixing part 501 is provided with a guide hole through which the blocking rod 503 passes. By providing the guide hole on the mechanism fixing part 501, the blocking rod 503 is prevented from extending too long and deforming, thereby playing a certain supporting role.

[0024] In this embodiment, the forward positioning mechanism 40 is mainly used to push the can filling port on the conveying mechanism 20 close to the filling lifting mechanism 30 and position the can body for filling. Figure 3 The forward positioning mechanism 40 is provided with a bottom plate 401 of a group of vertical slide bars 402, a product guide assembly is slidably provided on the vertical slide bars 402, and a screw rod 403 rotatably connected to the product guide assembly through a connecting plate is provided on the top of the vertical slide bars 402. The height of the product guide assembly can be adjusted by rotating the screw rod 403, so that the product guide assembly can fix tanks of different heights, which is highly practical.

[0025] The product guide assembly is mainly used to clamp the tank body and push the tank body to be pressed. The product guide assembly includes a moving plate 404 slidably connected to the vertical slide rod 402. Connecting rods 405 that are perpendicular to the moving plate 404 are arranged on both sides of the moving plate 404. The ends of the two connecting rods 405 are connected to a pressing plate 406. The moving plate 404 between the two connecting rods 405 is provided with a forward push cylinder 407. The output end of the forward push cylinder 407 is provided with a mounting plate 408. The mounting plate 408 is provided with a guide groove 409. A number of A card plate 410 having a card slot that matches the tank body, the card plate 410 is provided with a through slot, and a connecting piece fixedly connected to the guide slot 409 is inserted in the through slot, and the connecting piece is a screw. When the tank body flows to the corresponding position of the card plate 410, the blocking mechanism 50 stops the corresponding number of tank bodies, so that the tank body in front stops moving forward, so that the tank body located between the two connecting rods 405 is pushed to the pressure plate 406 by the forward push cylinder 407 driving the card plate 410, so that the tank body is clamped and positioned by the card plate 410 and the pressure plate 406 to prevent the tank body from moving.

[0026] After the tank is positioned, the tank is filled by the filling lifting mechanism 30. Figure 4The filling lifting mechanism 30 is provided with a base 301 with vertical rods 302 on both sides, a lifting cylinder 303 is provided on the base 301 between the two vertical rods 302, and a lifting frame 304 connected to the output end of the lifting cylinder 303 is slidably provided on the two vertical rods 302. In this embodiment, four clamping plates 305 that can slide left and right along the lifting frame 304 are arranged side by side on the lifting frame 304, and each clamping plate 305 is installed with a filling head 306. The lifting frame 304 is provided with a positioning groove 307 arranged along the length direction of the lifting frame 304, and the clamping plate 305 is sleeved on the lifting frame 304, and The clamping plate 305 is provided with a threaded rod 308, one end of the threaded rod 308 passes through the clamping plate and is inserted into the positioning groove 307, and the bottom of the threaded rod 308 abuts against the bottom surface of the positioning groove 307 to fix the clamping plate 305. The lifting frame 304 is driven by the lifting cylinder 303 to move downward along the vertical rod 302, so that the filling head 306 is inserted into the filling port of the tank body, so that the filling head 306 can inject liquid into the tank body, and an adjustable filling head 306 is provided to meet the filling requirements of tanks of different sizes, and 4 filling heads 306 are provided, which can fill four at a time, with high efficiency.

[0027] In order to prevent the liquid from being exposed to the outside before filling, a filling cylinder mechanism 60 is provided. The filling cylinder mechanism 60 can prevent the liquid from being contaminated and ensure the quality of the liquid. Figure 5 The filling cylinder mechanism 60 includes a cylinder 601 with a port, a sheet metal door 602 is installed on the port, a feed pipe 603 connected to an external liquid storage barrel is provided on one side of the cylinder 601, and a pneumatic control valve 604 is provided on the feed pipe 602. The pneumatic control valve 604 can ensure the stable flow of liquid products. A plurality of one-piece ball valves 605 connected to the filling head 306 through pipelines are provided at the bottom of the cylinder 601. The one-piece ball valve 605 is used to facilitate the filling and diversion of liquid products and the cleaning of the cylinder 601.

[0028] Preferably, in this embodiment, please refer to Figure 6 The chassis 10 includes a support frame 101, a material cylinder 601 is arranged on the top of the support frame 101, a glass door 102 is arranged on the front side of the support frame 101, and a sheet metal door 103 is arranged around the support frame 101, and the sheet metal door 103 on the top is provided with an installation port for accommodating the sheet metal door 103, and a steering wheel 104 and a foot cup 105 are arranged at the bottom of the support frame 101. Through this arrangement, the chassis 10 can be easily observed inside the chassis 10, and the equipment can be easily carried and positioned.

[0029] In summary, the working principle of this embodiment is as follows: the can bodies are placed in batches in the conveying mechanism 20 manually or by a robot, and the conveying mechanism 20 moves the can bodies to the bottom of the filling lifting mechanism 30. When the first can body flows through the first blocking mechanism 50 on the left, the sensor calculates the number of can bodies flowing, and the blocking cylinder 502 on the blocking mechanism 50 on the right drives the blocking rod 503 to extend to block the can bodies. When the fourth can body flows through the first blocking mechanism 50 on the left, the blocking cylinder 502 on the first blocking mechanism 50 on the left drives the blocking rod 503 to extend to block the fifth can body. When the four can bodies flow to the corresponding positions, the forward push cylinder 407 on the forward positioning mechanism 40 drives the card plate 410. The card plate 410 inserts the can body into the card slot and pushes the can body close to the pressure plate 406, so that the card plate 410 and the pressure plate 406 cooperate to position the can body. When the can body is positioned, the lifting cylinder 303 drives the lifting frame 304 to move downward along the vertical rod 302, so that the filling head 306 is inserted into the filling port of the can body, and the filling head 306 injects liquid into the can body. After the filling is completed, the lifting cylinder 303 is reset, and the blocking cylinders 502 on the left and right sides drive the blocking rod 503 to retreat, so that the conveying mechanism 20 conveys the filled can body out of the chassis 10 to carry out the next batch of filling tasks; when the liquid filling in the material cylinder 601 is completed, the air control valve 604 is opened to allow the liquid to be extracted and flow into the material cylinder 601 to facilitate the subsequent filling operation.

[0030] In summary, by arranging the conveying mechanism 20, the filling lifting mechanism 30, the forward positioning mechanism 40, the blocking mechanism 50, the filling cylinder mechanism 60 and the filling electrical cabinet 70 in the chassis 10, the mutual coordination of each mechanism is controlled by the filling electrical cabinet 70 to realize automatic filling, effectively ensure production efficiency, reduce manual labor intensity and labor costs, and ensure the quality of products and filling; by arranging the product guide component that can move during the movement of the conveying mechanism 20, the movement or shaking of the tank body during filling can be avoided, and the stability during filling is ensured; and the filling cylinder mechanism 60 is arranged, which can prevent corrosion and pollution, and is suitable for a variety of different types of liquid product storage.

[0031] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

Claims

1. A self-flowing filling machine, characterized in that: It includes: a chassis, a conveying mechanism that penetrates the chassis and is used to convey the can body, a filling lifting mechanism that is arranged in the chassis and on both sides of the conveying mechanism, a forward positioning mechanism that pushes the can body filling port on the conveying mechanism close to the filling lifting mechanism for positioning and filling, and a blocking mechanism that is arranged on the left and right sides of the forward positioning mechanism and is used to stop the can body. The chassis is provided with a filling cylinder mechanism that is connected to the filling head on the filling lifting mechanism through a pipeline to convey liquid. The chassis is also provided with a filling electrical cabinet that is used to control the coordinated operation of the conveying mechanism, the filling lifting mechanism, the forward positioning mechanism, the blocking mechanism and the filling cylinder mechanism and control the liquid output of the filling head; Wherein, the conveying mechanism is provided with fences on both sides along the conveying direction, and the forward positioning mechanism is provided with a product guiding component for clamping the can body and pushing the can body to be compacted.

2. The self-flow filling machine according to claim 1, characterized in that: The filling lifting mechanism is provided with a base with vertical rods on both sides, a lifting cylinder is provided on the base between the two vertical rods, a lifting frame connected to the output end of the lifting cylinder is slidably provided on the two vertical rods, and several clamps that can slide left and right along the lifting frame are arranged side by side on the lifting frame, and each clamp is installed with a filling head.

3. The self-flow filling machine according to claim 2, characterized in that: The lifting frame is provided with a positioning groove arranged along the length direction of the lifting frame. The clamping plate is sleeved on the lifting frame, and the clamping plate is provided with a threaded rod. One end of the threaded rod passes through the clamping plate and is inserted into the positioning groove, and the bottom of the threaded rod abuts against the bottom surface of the positioning groove.

4. The self-flow filling machine according to claim 1, characterized in that: The forward positioning mechanism is also provided with a bottom plate of a group of vertical slide bars, the product guide assembly is slidably arranged on the vertical slide bars, and the top of the vertical slide bars is provided with a screw rod which is rotatably connected to the product guide assembly through a connecting plate thread.

5. The self-flow filling machine according to claim 4, characterized in that: The product guide assembly includes a moving plate slidably connected to the vertical sliding rod, connecting rods perpendicular to the moving plate are provided on both sides of the moving plate, the ends of the two connecting rods are connected to a pressure plate, and a forward push cylinder is provided on the moving plate between the two connecting rods, and a mounting plate is provided on the output end of the forward push cylinder, a guide groove is provided on the mounting plate, and several card plates with slots matching the tank body are installed on the mounting plate, and a through groove is provided on the card plate, and a connecting piece fixedly connected to the guide groove is inserted in the through groove, and the card plate is driven by the forward push cylinder to push the tank body to press against the pressure plate.

6. The self-flow filling machine according to claim 1, characterized in that: The blocking mechanism comprises a mechanism fixing part and a blocking cylinder arranged on the mechanism fixing part. The blocking cylinder output is provided with a blocking rod which passes through the fence to block the movement of the tank body. The mechanism fixing part is provided with a guide hole through which the blocking rod passes.

7. The self-flow filling machine according to claim 1, characterized in that: The filling cylinder mechanism includes a cylinder with a port, a sheet metal door is installed on the port, a feed pipe connected to an external liquid storage barrel is provided on one side of the cylinder, an air-controlled valve is provided on the feed pipe, and several one-piece ball valves connected to the filling head through pipes are provided at the bottom of the cylinder.

8. The self-flow filling machine according to claim 1, characterized in that: The chassis comprises a support frame, a glass door is arranged on the front side of the support frame, sheet metal doors are arranged around the support frame, and a steering wheel and a foot cup are arranged at the bottom of the support frame.

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