Silo type aerobic fermentation machine
By designing a silo-type aerobic fermenter and integrating aeration rack, vibration mechanism and scraper, the problems of complex structure and poor ventilation of the existing system are solved, and cost reduction and fermentation effect are improved.
Patent Information
- Application Number
- CN202420971744.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing aerobic fermentation system of sludge is complex in structure and high production costs, and poor ventilation when the sludge accumulation height is too large, which affects the fermentation effect.
A silo-type aerobic fermenter is designed to integrate an aeration rack, vibration mechanism and scraper to reduce costs by simplifying the structure and ensure complete discharge and ventilation of the sludge through vibration and scraper mechanisms.
The structure of the fermenter is simplified, the production cost is reduced, and through improved aeration and vibration mechanisms, the sludge is ensured to have good ventilation and complete discharge, and the fermentation effect is improved.
Smart Images

Figure CN222684486U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a silo type aerobic fermentation machine. Background Art
[0002] At present, the mainstream methods of sludge treatment and disposal at home and abroad are landfill, drying incineration and land use. Anaerobic digestion technology and aerobic fermentation technology are mainly used in the treatment process. Aerobic fermentation technology of sludge is a new biological treatment technology that uses microorganisms in sludge for fermentation. That is, a certain proportion of bulking agents and conditioners are added to the sludge, and microbial communities are used to oxidize and decompose various organic matter in a humid environment and convert them into humus-like substances with higher stability. In practical applications, the effects of "stabilization, harmlessness, reduction, and resource utilization" can be achieved, and it has the characteristics of being economical, practical, requiring no external energy, and not generating secondary pollution. Aerobic fermentation technology is a practical technology suitable for sludge treatment and disposal.
[0003] The existing sludge aerobic fermentation system mixes organic matter (sludge), water and bacteria (microorganisms) in a fermentation bin, and introduces oxygen from the bottom of the fermentation bin. The bacteria need to be in an oxygen environment to oxidize the organic matter. Therefore, the sludge stacking height cannot be too high. When the height is too high, the lower part of the pile will be compacted due to the weight of the sludge, and normal ventilation cannot be carried out. A good oxygen environment cannot be provided for the bacteria, and aerobic fermentation cannot be sustained, affecting the fermentation effect.
[0004] The conventional aeration device of the fermentation system includes an aeration rack, a vibration mechanism, a feeding mechanism, etc., but its structure is too complicated and the production cost is high. Utility Model Content
[0005] In view of the above problems, the utility model provides a silo-type aerobic fermentation machine, which effectively solves the problems pointed out in the background technology.
[0006] The technical solution adopted by the utility model is:
[0007] A silo-type aerobic fermentation machine comprises a cylinder, an aeration frame arranged in the cylinder, and a spiral discharging machine arranged below the cylinder, the top of the cylinder is a feeding port, and the bottom is provided with a discharging port connected to the spiral discharging machine, the aeration frame comprises an upper circular tube, a middle circular tube, a lower circular tube, and an aeration pipe connecting the upper circular tube, the middle circular tube and the lower circular tube, the upper circular tube, the middle circular tube, the lower circular tube and the interior of the aeration pipe are connected, and an air inlet pipe, the upper circular tube, the middle circular tube, the lower circular tube and the interior of the aeration pipe are vertically fixed in the center of the aeration frame An air intake branch pipe connected to the air intake pipe is fixed radially between the tube and the lower circular tube, a scraper is fixed at the bottom of the air intake branch pipe of the lower circular tube, the top of the upper circular tube is fixed to the rotating gear through a fixing rod, a fixing frame which is axially fixed to the rotating gear and rotates circumferentially is provided at the center of the rotating gear, the fixing frame is connected to the cylinder through a vibration device, a rotating motor which drives the rotating gear is provided on the fixing frame, a rotating joint is provided on the top of the air intake pipe, and the rotating joint is connected to the aeration air duct through a metal hose.
[0008] Preferably, an aeration port is provided on the inner side of the aeration pipe.
[0009] Air is sprayed out through the inner aeration ports so that the air can be sprayed into the sludge evenly and efficiently.
[0010] Preferably, a vibration motor for driving the vibration device is provided on the cylinder.
[0011] The vibration motor provides power to the vibration device, so that the aeration frame can vibrate up and down to break the sludge in the cylinder.
[0012] Preferably, an aeration fan is provided at the air inlet end of the aeration duct.
[0013] Aeration fans provide the air required for aeration.
[0014] The utility model integrates the aeration frame, the vibration mechanism and the scraper, so that the structure of the fermentation machine is simpler, the production and installation are convenient, and the cost is reduced.
[0015] The utility model fixes a scraper on the air inlet branch pipe of the lower round pipe, and the sludge at the bottom of the cylinder can be completely scraped to the discharge port by the scraper, thereby ensuring complete discharge of the cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the utility model;
[0017] Figure 2 for Figure 1 A schematic diagram of the side structure of
[0018] Figure 3 It is a schematic diagram of the top structure of the utility model. DETAILED DESCRIPTION
[0019] It should be noted that the following detailed descriptions are illustrative and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present application belongs.
[0020] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0021] In addition, in the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0022] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "plurality" means two or more, unless otherwise clearly defined.
[0023] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0025] The present invention is further described in detail below through specific embodiments in conjunction with the accompanying drawings.
[0026] like Figure 1-3 As shown, a silo-type aerobic fermentation machine includes a cylinder 1, an aeration frame 2 arranged in the cylinder 1, and a spiral discharger 3 arranged below the cylinder 1. The top of the cylinder 1 is a feed port, and the bottom is provided with a discharge port connected to the spiral discharger 3. The aeration frame 2 includes an upper circular tube 21, a middle circular tube 22, a lower circular tube 23, and an aeration pipe 24 connected between the upper circular tube 21, the middle circular tube 22 and the lower circular tube 23. The upper circular tube 21, the middle circular tube 22, the lower circular tube 23 and the interior of the aeration pipe 24 are connected. An air inlet pipe 25, the upper circular tube 21, the middle circular tube 22 and the lower circular tube 23 are vertically fixed to the center of the aeration frame 2. An air intake branch pipe 26 connected to the air intake pipe 25 is fixed in the radial direction of the tube 23, a scraper 215 is fixed at the bottom of the air intake branch pipe 26 of the lower circular tube 23, the top of the upper circular tube 21 is fixed to the rotating gear 28 through a fixing rod 27, a fixing frame 29 is provided at the center of the rotating gear 28, which is axially fixed to the rotating gear 28 and circumferentially rotated, the fixing frame 29 is connected to the cylinder 1 through a vibrating device 210, a rotating motor 211 for driving the rotating gear 28 is provided on the fixing frame 29, a rotating joint 212 is provided on the top of the air intake pipe 25, and the rotating joint 212 is connected to the aeration air duct 5 through a metal hose 4.
[0027] An aeration port 213 is formed inside the aeration pipe 24 .
[0028] The cylinder 1 is provided with a vibration motor 214 for driving the vibration device 210 .
[0029] An aeration fan 6 is provided at the air inlet end of the aeration air duct 5 .
[0030] The working principle of this utility model:
[0031] 1. Loading: The sludge is fed into the cylinder 1 from the feed port at the top of the cylinder 1. When the sludge in the cylinder 1 reaches a predetermined amount, the loading is stopped;
[0032] 2. Aeration treatment: start the aeration fan 6 to spray air from the aeration port 213, so that the sludge undergoes aerobic fermentation;
[0033] 3. Discharging: After the aeration treatment is completed, the aeration fan 6 is stopped, and the vibration motor 214, the rotating motor 211 and the spiral discharging machine 3 are started. The rotating motor 211 drives the scraper 215 to rotate, so that all the sludge at the bottom of the cylinder 1 is scraped to the discharge port. The vibration motor 214 realizes the vibration arch breaking effect during discharging, and the spiral discharging machine 3 sends out the sludge from the discharge port at the bottom of the cylinder 1 to achieve complete discharging.
[0034] Finally, it should be noted that the above examples are only specific embodiments of the present invention. Obviously, the present invention is not limited to the above embodiments, and there are many variations. All variations that can be directly derived or associated with the content disclosed by a person skilled in the art from the present invention should be considered as the protection scope of the present invention.
Claims
1. A silo-type aerobic fermentation machine, characterized in that: The invention comprises a cylinder (1), an aeration frame (2) arranged in the cylinder (1), and a spiral discharging machine (3) arranged below the cylinder (1); the top of the cylinder (1) is a feeding port, and the bottom is provided with a discharging port connected to the spiral discharging machine (3); the aeration frame (2) comprises an upper circular tube (21), a middle circular tube (22), a lower circular tube (23), and an aeration pipe (24) connecting the upper circular tube (21), the middle circular tube (22), and the lower circular tube (23); the interiors of the upper circular tube (21), the middle circular tube (22), the lower circular tube (23) and the aeration pipe (24) are connected; an air inlet pipe (25) is vertically fixed at the center of the aeration frame (2); and the diameters of the upper circular tube (21), the middle circular tube (22) and the lower circular tube (23) are 1 / 4 of each other. An air intake branch pipe (26) connected to the air intake pipe (25) is fixed upwards, a scraper (215) is fixed at the bottom of the air intake branch pipe (26) of the lower circular pipe (23), the top of the upper circular pipe (21) is fixed to the rotating gear (28) through a fixing rod (27), a fixing frame (29) is provided at the center of the rotating gear (28) and is axially fixed to the rotating gear (28) and circumferentially rotated, the fixing frame (29) is connected to the cylinder (1) through a vibrating device (210), a rotating motor (211) for driving the rotating gear (28) is provided on the fixing frame (29), and a rotating joint (212) is provided at the top of the air intake pipe (25), and the rotating joint (212) is connected to the aeration air pipe (5) through a metal hose (4).
2. A silo-type aerobic fermentation machine according to claim 1, characterized in that: An aeration port (213) is provided on the inner side of the aeration pipe (24).
3. A silo-type aerobic fermentation machine according to claim 1, characterized in that: The cylinder (1) is provided with a vibration motor (214) for driving the vibration device (210).
4. A silo-type aerobic fermentation machine according to claim 1, characterized in that: An aeration fan (6) is provided at the air inlet end of the aeration air duct (5).