Sludge drying device for water treatment
By designing a sludge drying device for water treatment including sludge vibration components and sludge scraper components, the problem of harmful gases and insufficient utilization of resources in the existing sludge treatment is solved, and efficient drying and resource recycling are achieved.
Patent Information
- Application Number
- CN202421386102.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-18
AI Technical Summary
When existing water treatment devices treat sludge, the incineration process will produce harmful gases and fly ash, and the sludge resource recycling is insufficient, which poses environmental and health risks.
A sludge drying device for water treatment is designed, including a sludge collection frame, an extrusion device and a transmission device. Through the sludge vibration assembly and a sludge scraper assembly, the fluidity and drying efficiency of the sludge are improved, and the circulation drying and thermal energy reuse are realized.
It improves the drying efficiency of sludge, retains organic matter, realizes the recycling and utilization of resources, reduces the cost of sludge treatment, and reduces environmental pollution.
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Figure CN222684491U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge drying devices, in particular to a sludge drying device for water treatment. Background Art
[0002] Wastewater treatment refers to the physical, chemical, biological and other treatment methods for sewage to meet the discharge standards or reuse requirements. Pretreatment, including coarse screening, fine screening, grilles, sedimentation tanks, etc., is used to remove large particles, suspended matter and sediment in sewage. Biological treatment is the process of converting organic matter into inorganic matter using microorganisms. It is used to further improve the effect of sewage treatment, especially for removing microorganisms and difficult-to-degrade organic matter. Recycling technology, including sewage reuse and sludge resource utilization, reuses treated water resources and sludge to reduce water waste and sludge discharge. The main purpose of sludge drying equipment for water treatment is to reduce the moisture content of sludge and reduce the volume of sludge, thereby facilitating treatment and disposal.
[0003] Existing water treatment devices will form sludge after purifying water. The sludge is usually treated by first concentrating it to reduce its volume and then incinerating it. Although incineration can reduce the volume of sludge, the energy and organic matter therein are also destroyed at the same time, and resource recycling cannot be achieved. The incineration process may produce fly ash and harmful gases, such as sulfur dioxide, nitrogen oxides, heavy metals, and dioxins. If these substances are not properly treated, they will have a serious impact on the environment and human health. Therefore, in order to solve the above problems and treat sludge more reasonably and effectively, a sludge drying device for water treatment is proposed. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that the sludge generated during water treatment is relatively cumbersome during recovery and to propose a sludge drying device for water treatment, so that the sludge can be dried and the organic matter in the sludge can be greatly retained so that it can be used as a resource.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a sludge drying device for water treatment, comprising a device body, a sludge collecting frame, an extrusion device and a transmission device, wherein the sludge collecting frame slides outside the device body, the extrusion device is fixedly installed outside the device body, a No. 1 motor is fixedly installed outside the device body, a flexible steel plate is movably connected to the outside of the device body, a sludge vibration component is fixedly connected to the outside of the No. 1 motor, and the sludge vibration component comprises a sliding fixed block, a No. 1 sliding rod, a No. 1 extrusion block and a vibration ring;
[0006] An extrusion fixing block is fixedly installed outside the extrusion device, and a sludge scraper assembly is connected to the outside of the extrusion fixing block. The sludge scraper assembly includes an adjustment switch, a threaded rod, a No. 2 spring, a No. 2 sliding block and a No. 3 sliding block.
[0007] Preferably, the No. 1 motor is rotatably connected to a No. 1 rotating shaft externally, a vibration ring is fixedly mounted externally of the No. 1 rotating shaft, and a rotating disk is fixedly mounted externally of the vibration ring.
[0008] Preferably, a sliding fixed block is fixedly installed on the outside of the sludge collection frame, and a No. 1 sliding rod is slidably connected to the outside of the sliding fixed block. A No. 1 return spring is fixedly installed on the outside of the sliding fixed block, and one end of the No. 1 return spring away from the sliding fixed block is fixedly connected to the No. 1 extrusion block, and the No. 1 extrusion block fits with the vibration ring.
[0009] Preferably, a filtering device is fixedly installed on the outside of the sludge collection frame, a heating fixing plate is fixedly installed on the outside of the device body, and a heating copper tube is fixedly installed on the outside of the heating fixing plate.
[0010] Preferably, a No. 2 motor is fixedly mounted on the outside of the device body, the transmission device is movable on the outside of the device body, a No. 4 rotating shaft is rotatably connected to the outside of the No. 2 motor, a No. 2 right-angle gear is fixedly mounted on the outside of the No. 4 rotating shaft, a No. 3 rotating shaft is rotatably connected to the outside of the transmission device, a No. 1 right-angle gear is fixedly mounted on the outside of the No. 3 rotating shaft, the No. 1 right-angle gear is meshed with the No. 2 right-angle gear, a rotating roller is fixedly mounted on the outside of the No. 3 rotating shaft, and the rotating roller is movably connected to the flexible steel plate.
[0011] Preferably, the extrusion device is rotatably connected to an adjustment switch on the outside, the device body is fixedly installed with an extrusion fixed block on the outside, the extrusion fixed block is slidably connected to a second sliding block on the outside, the second sliding block is fixedly installed with a second fixed block on the outside, and the second fixed block is movably connected to a scraping blade on the outside.
[0012] Preferably, a No. 2 spring is fixedly installed outside the No. 2 sliding block, and one end of the No. 2 spring away from the No. 2 sliding block is fixedly connected to the extrusion fixed block. A threaded rod is fixedly installed outside the regulating switch, and the threaded rod is threadedly connected to the No. 2 sliding block.
[0013] Preferably, the device body is rotatably connected to the outside with rotating rollers, and the rotating rollers are in two groups and are symmetrically distributed.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. In the utility model, by setting a sludge vibration component, the fluidity of the sludge can be improved, thereby improving the drying efficiency of the drying device. The vibration can break the structure of the sludge, reduce the adhesion between particles, and make the sludge particles flow more easily. This can prevent the sludge from agglomerating during the drying process and affecting the heat transfer and drying effect. Through vibration, the contact area between the sludge particles is increased, and the heat can be more evenly transferred to the sludge, thereby improving the drying speed and efficiency.
[0016] 2. In the utility model, by setting up a sludge scraper assembly, the sludge on the drying crawler is hung up to form a circulating drying, so that the hung sludge can be exposed to the drying area again, and the heat energy generated in the drying process is used to dry the sludge again, thereby improving the efficiency of heat energy utilization. Through circulating drying, the amount of sludge processed can be reduced, the sludge processing cost can be reduced, and the scraper pressure can be adjusted at will so that sludge with different dryness degrees can be scraped. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the device body and the sludge collection frame of the utility model;
[0019] Figure 3 This is a cross-sectional view of the main structure of the device of the utility model;
[0020] Figure 4 This is a cross-sectional view of the structure of the extrusion device of the utility model;
[0021] Figure 5 for Figure 2 A schematic diagram of the structure enlargement in the middle;
[0022] Figure 6 for Figure 3 A magnified schematic diagram of the structure at B in the middle;
[0023] Figure 7 for Figure 4 Enlarged schematic diagram of the structure at point C in the middle.
[0024] In the figure: 1. Device body; 101. Sliding fixed block; 102. Sliding rod No. 1; 103. Reset spring No. 1; 104. Extrusion block No. 1; 105. Rotating disk; 106. Vibrating ring; 107. Rotating shaft No. 1; 108. Motor No. 1; 2. Sludge collecting frame; 201. Heating fixed plate; 202. Heating copper tube; 203. Filtering device; 3. Extrusion device; 301. Extrusion fixed block; 302. Adjusting switch; 303. Threaded rod; 304. Spring No. 2; 305. Sliding block No. 2; 306. Fixed block No. 2; 307. Scraping blade; 308. Sliding block No. 3; 4. Transmission device; 401. Flexible steel plate; 402. Rotating roller; 403. Rotating shaft No. 3; 404. Right angle gear No. 1; 405. Right angle gear No. 2; 406. Rotating shaft No. 4; 407. Motor No. 2. DETAILED DESCRIPTION
[0025] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0026] Example: Figure 1-7 As shown, a sludge drying device for water treatment includes a device body 1, a sludge collecting frame 2 and an extrusion device 3, the sludge collecting frame 2 slides outside the device body 1, the extrusion device 3 is fixedly installed outside the device body 1, a No. 1 motor 108 is fixedly installed outside the device body 1, a flexible steel plate 401 is movably connected to the outside of the device body 1, and a sludge vibration component is fixedly connected to the outside of the No. 1 motor 108, and the sludge vibration component includes a sliding fixed block 101, a No. 1 sliding rod 102, a No. 1 extrusion block 104 and a vibration ring 106;
[0027] An extrusion fixing block 301 is fixedly installed outside the extrusion device 3 , and a sludge scraper assembly is connected to the outside of the extrusion fixing block 301 . The sludge scraper assembly includes a threaded rod 303 , a second spring 304 , a second sliding block 305 and a third sliding block 308 .
[0028] The No. 1 motor 108 is externally rotatably connected to the No. 1 rotating shaft 107, the No. 1 rotating shaft 107 is fixedly installed with a vibration ring 106 on the outside, the vibration ring 106 is fixedly installed with a rotating disk 105 on the outside, the sludge collecting frame 2 is fixedly installed with a sliding fixed block 101 on the outside, the sliding fixed block 101 is externally slidably connected to a No. 1 sliding rod 102, the sliding fixed block 101 is fixedly installed with a No. 1 return spring 103 on the outside, the end of the No. 1 return spring 103 away from the sliding fixed block 101 is fixedly connected to the No. 1 extrusion block 104, and the No. 1 extrusion block 104 is in contact with the vibration ring 106.
[0029] By adopting the above technical solution, the vibration ring 106 can be driven to rotate by the No. 1 motor 108, and the No. 1 extrusion block 104 fits the vibration ring 106 so that the sludge collection frame 2 can vibrate continuously.
[0030] A filtering device 203 is fixedly installed on the outside of the sludge collection frame 2, a heating fixing plate 201 is fixedly installed on the outside of the device body 1, a heating copper tube 202 is fixedly installed on the outside of the heating fixing plate 201, a No. 2 motor 407 is fixedly installed on the outside of the device body 1, and the transmission device 4 is movable on the outside of the device body 1, and the No. 2 motor 407 is rotatably connected to the outside of the No. 4 rotating shaft 406, and the No. 2 right-angle gear 405 is fixedly installed on the outside of the No. 4 rotating shaft 406, and the No. 3 rotating shaft 403 is rotatably connected to the outside of the transmission device 4, and the No. 1 right-angle gear 404 is fixedly installed on the outside of the No. 3 rotating shaft 403, and the No. 1 right-angle gear 404 is meshed with the No. 2 right-angle gear 405, and a rotating roller 402 is fixedly installed on the outside of the No. 3 rotating shaft 403, and the rotating roller 402 is movably connected to the flexible steel plate 401.
[0031] By adopting the above technical solution, through the movable connection between the rotating roller 402 and the flexible steel plate 401, the rotating roller 402 can drive the silt placed above the flexible steel plate 401 to move when rotating.
[0032] An adjusting switch 302 is rotatably connected to the outside of the extrusion device 3, an extrusion fixed block 301 is fixedly installed on the outside of the device body 1, a No. 2 sliding block 305 is slidably connected to the outside of the extrusion fixed block 301, a No. 2 fixed block 306 is fixedly installed on the outside of the No. 2 sliding block 305, a scraping blade 307 is movably connected to the outside of the No. 2 fixed block 306, a No. 2 spring 304 is fixedly installed on the outside of the No. 2 sliding block 305, and the end of the No. 2 spring 304 away from the No. 2 sliding block 305 is fixedly connected to the extrusion fixed block 301, a threaded rod 303 is fixedly installed on the outside of the adjusting switch 302, and the threaded rod 303 is threadedly connected to the No. 2 sliding block 305, and a rotating roller 402 is rotatably connected to the outside of the device body 1, and the number of the rotating rollers 402 is two groups and is symmetrically distributed.
[0033] By adopting the above technical solution, the threaded rod 303 is threadedly connected to the second sliding block 305, and the third sliding block 308 can be moved toward the second sliding block 305 when the adjustment switch 302 is turned, so that the gap and pressure between the scraping blade 307 and the flexible steel plate 401 can be adjusted at will.
[0034] Working principle: When a sludge drying device for water treatment is needed to dry the sludge, first pour the sludge into the sludge collecting frame 2, and drive the No. 1 rotating shaft 107 to rotate through the No. 1 motor 108, and then drive the vibration ring 106 to rotate through the No. 1 rotation. Under the release of the elastic force of the No. 1 reset spring 103, the No. 1 extrusion block 104 is always in contact with the vibration ring 106, and the vibration ring 106 is constantly hit by the No. 1 extrusion block 104 at any time, so that the sludge collecting frame 2 is constantly vibrating, and finally accelerates the sludge in the sludge collecting frame 2 to flow to the filtering device 203, and flows to the top of the flexible steel plate 401 after preliminary filtration by the filtering device 203. When the sludge flows to the top of the flexible steel plate 401;
[0035] The fourth rotating shaft 406 is driven to rotate by the second motor 407, and the rotation of the fourth rotating shaft 406 drives the flexible steel plate 401 to move, so that the sludge above the flexible steel plate 401 is continuously heated and dried by the heated copper tube 202, and finally collected by the scraping blade 307, and the drying of the entire sludge is finally completed.
[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A sludge drying device for water treatment, comprising a device body (1), a sludge collecting frame (2), a squeezing device (3) and a transmission device (4), characterized in that: The sludge collecting frame (2) slides outside the device body (1), the squeezing device (3) is fixedly installed outside the device body (1), a No. 1 motor (108) is fixedly installed outside the device body (1), a flexible steel plate (401) is movably connected to the outside of the device body (1), and a sludge vibration component is fixedly connected to the outside of the No. 1 motor (108), and the sludge vibration component includes a sliding fixed block (101), a No. 1 sliding rod (102), a No. 1 squeezing block (104) and a vibration ring (106); The extrusion device (3) is fixedly mounted with an extrusion fixed block (301) on the outside, and the extrusion fixed block (301) is externally connected with a sludge scraper assembly, and the sludge scraper assembly comprises an adjustment switch (302), a threaded rod (303), a second spring (304), a second sliding block (305) and a third sliding block (308).
2. A sludge drying device for water treatment according to claim 1, characterized in that: The first motor (108) is externally rotatably connected to a first rotating shaft (107), a vibration ring (106) is fixedly mounted externally on the first rotating shaft (107), and a rotating disk (105) is fixedly mounted externally on the vibration ring (106).
3. A sludge drying device for water treatment according to claim 2, characterized in that: The sludge collecting frame (2) is fixedly provided with a sliding fixed block (101) on the outside, the sliding fixed block (101) is slidably connected to a No. 1 sliding rod (102) on the outside, the sliding fixed block (101) is fixedly provided with a No. 1 return spring (103) on the outside, one end of the No. 1 return spring (103) away from the sliding fixed block (101) is fixedly connected to the No. 1 extrusion block (104), and the No. 1 extrusion block (104) is in contact with the vibration ring (106).
4. A sludge drying device for water treatment according to claim 1, characterized in that: The sludge collection frame (2) is fixedly provided with a filtering device (203) on the outside, the device body (1) is fixedly provided with a heating fixing plate (201) on the outside, and the heating fixing plate (201) is fixedly provided with a heating copper tube (202) on the outside.
5. A sludge drying device for water treatment according to claim 1, characterized in that: A No. 2 motor (407) is fixedly mounted on the outside of the device body (1); the transmission device (4) is movable on the outside of the device body (1); a No. 4 rotating shaft (406) is rotatably connected to the outside of the No. 2 motor (407); a No. 2 right-angle gear (405) is fixedly mounted on the outside of the No. 4 rotating shaft (406); a No. 3 rotating shaft (403) is rotatably connected to the outside of the transmission device (4); a No. 1 right-angle gear (404) is fixedly mounted on the outside of the No. 3 rotating shaft (403); the No. 1 right-angle gear (404) is meshed with the No. 2 right-angle gear (405); a rotating roller (402) is fixedly mounted on the outside of the No. 3 rotating shaft (403); the rotating roller (402) is movably connected to the flexible steel plate (401).
6. A sludge drying device for water treatment according to claim 1, characterized in that: The extrusion device (3) is rotatably connected to an adjustment switch (302) on the outside, the device body (1) is fixedly installed with an extrusion fixed block (301) on the outside, the extrusion fixed block (301) is slidably connected to a second sliding block (305) on the outside, the second sliding block (305) is fixedly installed with a second fixed block (306) on the outside, and the second fixed block (306) is movably connected to a scraping blade (307) on the outside.
7. A sludge drying device for water treatment according to claim 1, characterized in that: A No. 2 spring (304) is fixedly mounted on the outside of the No. 2 sliding block (305), and one end of the No. 2 spring (304) away from the No. 2 sliding block (305) is fixedly connected to the extrusion fixed block (301). A threaded rod (303) is fixedly mounted on the outside of the regulating switch (302), and the threaded rod (303) is threadedly connected to the No. 2 sliding block (305).
8. A sludge drying device for water treatment according to claim 1, characterized in that: The device body (1) is rotatably connected to the outside with rotating rollers (402), and the rotating rollers (402) are in two groups and are symmetrically distributed.