Emulsifier adding device for emulsion explosive production
By designing an emulsifier addition device, using the combination of a motor and a solenoid valve, the emulsifier can be fully mixed with the raw materials during the emulsification explosive production process, solving the problem of uneven mixing of emulsifier and raw materials in the prior art, and achieving a more uniform mixing effect.
Patent Information
- Application Number
- CN202420742467.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-10
AI Technical Summary
During the existing emulsified explosive production process, it is difficult for the emulsifier to be fully mixed with the raw materials, resulting in the problem of uneven mixing.
An emulsifier addition device is designed, including a mixing tank, an emulsifier box, a fixed pipe, a discharge main pipe and a driving mechanism. Through the coordination of the motor and a solenoid valve, the emulsifier can flow into the discharge main pipe along the fixed pipe, and reach various positions in the mixing tank through the discharge branch pipe, and fully mix with the raw materials.
The emulsifier and the raw material are fully mixed, and the uneven mixing problem caused by the addition of the emulsifier only above the raw material is avoided, and the emulsifier is prevented from being added at one time, ensuring further thorough mixing of the emulsifier and the raw material.
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Figure CN222684535U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsion explosive production, in particular to an emulsifier adding device for emulsion explosive production. Background Art
[0002] Emulsion explosives generally refer to a type of industrial explosive prepared by emulsification technology, in which droplets of aqueous solution of oxidant salts are uniformly dispersed in an oil phase continuous medium containing porous materials such as dispersed bubbles or hollow glass microspheres, forming an oil-in-water type latex-like aqueous explosive. Emulsion explosives are a type of aqueous explosive. Emulsion explosives have high density, high detonation velocity, high intensity, good water resistance, small critical diameter, good initiation sensitivity, and detonator sensitivity in the case of small diameter. They usually do not use pyrotechnics as sensitizers, are safe to produce, and cause less pollution.
[0003] During the production process of existing emulsion explosives, emulsifiers need to be added to them. When the emulsifier is added to the raw materials for producing emulsion explosives, it is usually only added on top. During subsequent stirring, the raw materials below cannot be evenly mixed with it. At the same time, when adding the emulsifier, it is usually added all at once, which also makes it difficult to fully mix the subsequent emulsifier and the raw materials. Utility Model Content
[0004] In view of the problems existing in the prior art, the utility model provides an emulsifier adding device for emulsion explosive production, which can ensure that the emulsifier can be fully and evenly mixed with the raw materials when added.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An emulsifier adding device for emulsion explosive production comprises a mixing tank, a stand is mounted on the mixing tank, an emulsifier box is mounted on the stand, a feeding pipe is mounted on the emulsifier box, a solenoid valve is mounted on the bottom of the emulsifier box, a discharge hole is opened at the bottom of the emulsifier box, the solenoid valve is matched with the discharge hole, a fixed pipe is mounted on the bottom of the solenoid valve, a retaining plate is mounted on the fixed pipe, the retaining plate is mounted on the stand, a discharge main pipe is rotatably mounted on the bottom of the fixed pipe, the discharge main pipe penetrates into the mixing tank and multiple discharge branch pipes are mounted, a driving mechanism is mounted on the discharge main pipe, the driving mechanism is mounted on the mixing tank, an intermittent mechanism is arranged in the emulsifier box, an intermittent mechanism is mounted on the intermittent mechanism, and the intermittent mechanism is mounted on the driving mechanism.
[0007] Preferably, the driving mechanism comprises a first gear, the first gear is mounted on the discharge main pipe, a second gear is meshedly mounted on the first gear, a motor is mounted on the mixing tank, and an output shaft of the motor is mounted at the bottom of the second gear.
[0008] Preferably, the intermittent mechanism comprises a connecting rod, which is rotatably mounted on the emulsifier box, a turntable is mounted at the bottom of the connecting rod, the turntable is rotatably mounted on the bottom inner wall of the emulsifier box, a round hole is opened on the turntable, and the round hole is matched with the discharge hole.
[0009] Preferably, the transmission mechanism includes a driven wheel, which is mounted on the top of the connecting rod, a belt is sleeved on the driven wheel, a driving wheel is sleeved on the belt, a rotating rod is mounted on the driving wheel, and the rotating rod is mounted on the second gear.
[0010] Preferably, a limit plate is rotatably mounted on the rotating rod, and the limit plate is mounted on one side of the emulsifier tank.
[0011] Preferably, a rotating shaft is installed at the bottom of the turntable, a positioning groove is opened on the inner wall of the bottom of the emulsifier box, and the rotating shaft is rotatably installed in the positioning groove.
[0012] Preferably, a T-shaped slider is installed on the discharge main pipe, a T-shaped slide groove is opened on the inner wall of the fixed pipe, and the T-shaped slider is rotatably installed in the T-shaped slide groove.
[0013] Preferably, a sealing ring is installed on the inner wall of the fixed pipe, and the discharge main pipe is movably sleeved in the sealing ring.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] (1) By setting up the fixed pipe, the discharge pipe and the motor, the motor and the solenoid valve are started, and the emulsifier in the emulsifier tank flows into the discharge pipe along the fixed pipe, and flows to each discharge branch pipe through the discharge pipe, and flows from the discharge branch pipe to each position of the raw material in the mixing tank. At the same time, the motor rotates to drive the discharge pipe and the discharge branch pipe to rotate, so that the raw material and the emulsifier can be fully mixed while the emulsifier is sent to each position in the mixing tank, thereby avoiding the problem of uneven mixing caused by the emulsifier being only added above the raw material;
[0016] (2) By setting the circular hole, rotating rod and driven wheel and other structures, when the motor rotates to drive the discharge main pipe and the discharge branch pipe to rotate for stirring, the rotating rod is driven to rotate, and the rotation of the rotating rod drives the connecting rod and the turntable to rotate. When the circular hole rotates to coincide with the discharge hole, the emulsifier in the emulsifier box will flow into the mixing tank for uniform stirring. When the circular hole rotates to not coincide with the discharge hole, the emulsifier will stop flowing out, thereby preventing the emulsifier from being added to the mixing tank all at once. The addition in batches can leave enough time for the emulsifier and the raw materials to be further fully mixed. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 This is an internal cross-sectional view of the mixing tank of the utility model;
[0019] Figure 3 This is an internal cross-sectional view of the emulsifier box of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the connecting rod, rotating disk and circular hole of the utility model;
[0021] Figure 5 It is a cross-sectional view of the connection between the fixed pipe and the discharge main pipe of the utility model.
[0022] Description of reference numerals:
[0023] 1. Mixing tank; 2. Stand; 3. Emulsifier tank; 4. Solenoid valve; 5. Fixed pipe; 6. Discharge main pipe; 7. First gear; 71. Second gear; 72. Motor; 8. Connecting rod; 81. Turntable; 82. Round hole; 83. Rotating shaft; 84. Positioning groove; 9. Driven wheel; 91. Belt; 92. Driving wheel; 93. Rotating rod; 94. Limiting plate; 10. Retaining plate; 11. Feeding pipe; 12. Discharge branch pipe; 13. T-shaped slider; 14. T-shaped slide groove; 15. Sealing ring; 16. Discharge hole. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Embodiment 1:
[0026] like Figure 1 and Figure 2As shown, the present embodiment provides an emulsifier adding device for emulsion explosive production, comprising a mixing tank 1, a stand 2 is mounted on the mixing tank 1, an emulsifier box 3 is mounted on the stand 2, a feeding pipe 11 is mounted on the emulsifier box 3, a solenoid valve 4 is mounted at the bottom of the emulsifier box 3, a discharge hole 16 is provided at the bottom of the emulsifier box 3, the solenoid valve 4 is adapted to the discharge hole 16, a fixed pipe 5 is mounted at the bottom of the solenoid valve 4, a retaining plate 10 is mounted on the fixed pipe 5, the retaining plate 10 is mounted on the stand 2, a discharge main pipe 6 is rotatably mounted at the bottom of the fixed pipe 5, the discharge main pipe 6 penetrates the interior of the mixing tank 1 and is mounted with a plurality of discharge branch pipes 12, a driving mechanism is mounted on the discharge main pipe 6, the driving mechanism is mounted on the mixing tank 1, the driving mechanism comprises a first gear 7, the first gear 7 is mounted on the discharge main pipe 6, and the first gear 7 is meshed with a first gear 7. A second gear 71 is installed together, and a motor 72 is installed on the mixing tank 1. The output shaft of the motor 72 is installed at the bottom of the second gear 71. When the emulsifier is added to the mixing tank 1, the motor 72 and the solenoid valve 4 are started, and the emulsifier in the emulsifier box 3 will flow into the discharge main pipe 6 along the fixed pipe 5, and flow to each discharge branch pipe 12 through the discharge main pipe 6, and flow from the discharge branch pipe 12 to each position of the raw material in the mixing tank 1. At the same time, the rotation of the motor 72 drives the second gear 71 to rotate, and the rotation of the second gear 71 drives the first gear 7 to rotate, and the rotation of the first gear 7 drives the discharge main pipe 6 and the discharge branch pipe 12 to rotate, thereby delivering the emulsifier to various positions in the mixing tank 1 while fully mixing the raw materials and the emulsifier, thereby avoiding the problem of uneven mixing caused by the emulsifier only being added above the raw materials.
[0027] Embodiment 2:
[0028] like Figure 5 As shown, on the basis of Example 1, in order to improve the rotation stability of the main discharge pipe 6, a T-shaped slider 13 is installed on the discharge main pipe 6, and a T-shaped groove 14 is opened on the inner wall of the fixed pipe 5. The T-shaped slider 13 is rotatably installed in the T-shaped groove 14. The T-shaped slider 13 and the T-shaped groove 14 allow the fixed pipe 5 to maintain a connected state while rotating with the discharge main pipe 6, so that the discharge main pipe 6 can be more stable when rotating.
[0029] Furthermore, a sealing ring 15 is installed on the inner wall of the fixed pipe 5, and the discharge pipe 6 is movably sleeved in the sealing ring 15. The sealing ring 15 can improve the sealing performance of the fixed pipe 5 and the discharge pipe 6 when they rotate, and prevent the emulsifier from leaking out and causing waste.
[0030] Embodiment 3:
[0031] like Figure 3 and Figure 4 As shown, based on Example 1 and Example 2, in order to prevent the emulsifier from being added into the mixing tank all at once, an intermittent mechanism is provided in the emulsifier tank 3.
[0032] The intermittent mechanism includes a connecting rod 8, which is rotatably mounted on the emulsifier tank 3. A turntable 81 is mounted on the bottom of the connecting rod 8, which is rotatably mounted on the bottom inner wall of the emulsifier tank 3. A round hole 82 is formed on the turntable 81, which is matched with the discharge hole 16.
[0033] In order to drive the intermittent mechanism, a transmission mechanism is arranged to connect the transmission with the driving mechanism;
[0034] Specifically, the transmission mechanism includes a driven wheel 9, which is mounted on the top of the connecting rod 8, a belt 91 is sleeved on the driven wheel 9, a driving wheel 92 is sleeved on the belt 91, a rotating rod 93 is mounted on the driving wheel 92, the rotating rod 93 is mounted on the second gear 71, a limit plate 94 is rotatably mounted on the rotating rod 93, and the limit plate 94 is mounted on one side of the emulsifier tank 3;
[0035] When the motor 72 rotates to drive the discharge main pipe 6 and the discharge branch pipe 12 to rotate for stirring, the rotating rod 93 is driven to rotate, the rotating rod 93 rotates to drive the driving wheel 92 to rotate, the driving wheel 92 rotates to drive the belt 91 to rotate, the belt 91 rotates to drive the driven wheel 9 to rotate, the driven wheel 9 rotates to drive the connecting rod 8 and the turntable 81 to rotate, when the circular hole 82 rotates to coincide with the discharge hole 16, the emulsifier in the emulsifier box 3 will flow into the mixing tank 1 through the fixed pipe 5 and the discharge main pipe 6 to be stirred evenly, when the circular hole 82 rotates to not coincide with the discharge hole 16, the discharge hole 16 will be blocked, so that the emulsifier stops flowing out, thereby preventing the emulsifier from being added to the mixing tank 1 all at once, and adding in batches can leave enough time so that the emulsifier and the raw materials can be further fully mixed and evenly mixed;
[0036] A rotating shaft 83 is installed at the bottom of the turntable 81, and a positioning groove 84 is opened on the bottom inner wall of the emulsifier tank 3. The rotating shaft 83 is rotatably installed in the positioning groove 84. The rotating shaft 83 and the positioning groove 84 make the turntable 81 and the emulsifier tank 3 more stable when rotating.
[0037] Working principle:
[0038] When the emulsifier is added to the mixing tank 1, the motor 72 and the solenoid valve 4 are started, and the emulsifier in the emulsifier box 3 flows into the discharge main pipe 6 along the fixed pipe 5, and flows to each discharge branch pipe 12 through the discharge main pipe 6, and flows from the discharge branch pipe 12 to each position of the raw material in the mixing tank 1. At the same time, the rotation of the motor 72 drives the second gear 71 to rotate, and the rotation of the second gear 71 drives the first gear 7 to rotate, and the rotation of the first gear 7 drives the discharge main pipe 6 and the discharge branch pipe 12 to rotate, so that the raw materials and the emulsifier are fully mixed. When the motor 72 rotates, it drives the rotating rod 93 to rotate, and the rotation of the rotating rod 93 drives the driving The wheel 92 rotates, and the driving wheel 92 rotates to drive the driven wheel 9 to rotate through the belt 91, and the driven wheel 9 rotates to drive the connecting rod 8 and the turntable 81 to rotate. When the circular hole 82 rotates to coincide with the discharge hole 16, the emulsifier in the emulsifier box 3 will flow into the mixing tank 1 through the fixed pipe 5 and the discharge main pipe 6 for uniform stirring. When the circular hole 82 rotates to not coincide with the discharge hole 16, the discharge hole 16 will be blocked, so that the emulsifier stops flowing out, thereby preventing the emulsifier from being added to the mixing tank 1 all at once, and adding in batches can leave enough time so that the emulsifier and the raw materials can be further fully mixed.
[0039] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. An emulsifier adding device for emulsion explosive production, characterized in that: The invention comprises a mixing tank (1), wherein a stand (2) is mounted on the mixing tank (1), an emulsifier box (3) is mounted on the stand (2), a feeding pipe (11) is mounted on the emulsifier box (3), a solenoid valve (4) is mounted at the bottom of the emulsifier box (3), a discharge hole (16) is opened at the bottom of the emulsifier box (3), the solenoid valve (4) is matched with the discharge hole (16), a fixed pipe (5) is mounted at the bottom of the solenoid valve (4), a fixing plate (10) is mounted on the fixed pipe (5), the fixing plate (10) is mounted on the stand (2), a discharge main pipe (6) is rotatably mounted at the bottom of the fixed pipe (5), the discharge main pipe (6) penetrates into the interior of the mixing tank (1) and is mounted with a plurality of discharge branch pipes (12); A driving mechanism is installed on the discharge main pipe (6), and the driving mechanism is installed on the mixing tank (1); An intermittent mechanism is arranged in the emulsifier box (3) to prevent the emulsifier from being added all at once, and the intermittent mechanism is connected to the driving mechanism via a transmission mechanism.
2. The emulsifier adding device for emulsion explosive production according to claim 1, characterized in that: The driving mechanism comprises a first gear (7), the first gear (7) is mounted on the discharge main pipe (6), a second gear (71) is meshedly mounted on the first gear (7), a motor (72) is mounted on the mixing tank (1), and an output shaft of the motor (72) is mounted at the bottom of the second gear (71).
3. The emulsifier adding device for emulsion explosive production according to claim 1, characterized in that: The intermittent mechanism comprises a connecting rod (8), the connecting rod (8) is rotatably mounted on the emulsifier box (3), a turntable (81) is mounted at the bottom of the connecting rod (8), the turntable (81) is rotatably mounted on the bottom inner wall of the emulsifier box (3), a round hole (82) is opened on the turntable (81), and the round hole (82) is matched with the discharge hole (16).
4. The emulsifier adding device for emulsion explosive production according to claim 1, characterized in that: The transmission mechanism comprises a driven wheel (9), the driven wheel (9) is mounted on the top of the connecting rod (8), a belt (91) is sleeved on the driven wheel (9), a driving wheel (92) is sleeved on the belt (91), a rotating rod (93) is mounted on the driving wheel (92), and the rotating rod (93) is mounted on the second gear (71).
5. The emulsifier adding device for emulsion explosive production according to claim 4, characterized in that: A limit plate (94) is rotatably mounted on the rotating rod (93), and the limit plate (94) is mounted on one side of the emulsifier tank (3).
6. The emulsifier adding device for emulsion explosive production according to claim 3, characterized in that: A rotating shaft (83) is installed at the bottom of the rotating disk (81), and a positioning groove (84) is opened on the inner wall of the bottom of the emulsifier box (3), and the rotating shaft (83) is rotatably installed in the positioning groove (84).
7. The emulsifier adding device for emulsion explosive production according to claim 1, characterized in that: The discharge main pipe (6) is provided with a T-shaped slide block (13), the inner wall of the fixed pipe (5) is provided with a T-shaped slide groove (14), and the T-shaped slide block (13) is rotatably installed in the T-shaped slide groove (14).
8. The emulsifier adding device for emulsion explosive production according to claim 1, characterized in that: A sealing ring (15) is installed on the inner wall of the fixed pipe (5), and the discharge main pipe (6) is movably sleeved in the sealing ring (15).