Heating device with fixing structure

By designing a heating device with a fixed structure, using components such as mounting frame, tooth, limit frame and elastic telescopic rod, the problem of uneven heat distribution during bearing heating is solved, and uniform heating and high-quality tempering of the bearing are achieved.

CN222684703UActive Publication Date: 2025-03-28TAIZHOU LONGDA TECH CO LTD
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Patent Information

Application Number
CN202421448052.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-03-28
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

During the heating process of existing bearing heating devices, the heat distribution is uneven, resulting in inconsistent heat treatment effects of bearings, affecting their performance and quality.

Method used

A heating device with a fixed structure is designed. By setting up a mounting frame, upper tooth, lower tooth, limit frame, elastic telescopic rod and clamping frame, the bearings are ensured to remain stable during the heating process, prevent displacement, and achieve uniform heat distribution through the rotation of the heating drum and the flow of hot air.

Benefits of technology

The heating device can effectively prevent the bearing from displaced during the tempering process, ensure uniform heat distribution, and improve the tempering quality and the final performance and quality of the bearing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bearing processing, and discloses a heating device with a fixing structure, which comprises a base, a motor is arranged on the inner wall of the base, the output end of the motor is fixedly connected with a rotating shaft, and a heating component is arranged on the side wall of the rotating shaft. According to the heating device with the fixing structure, a clamping frame clamps a bearing, the bearing is prevented from displacing in the tempering process, the bearing is fixed so that the bearing can be evenly heated, a first elastic telescopic rod can be matched with bearings with different diameters through elasticity, a heating rotating cylinder rotates around a rotating shaft, flowing of hot air in the heating rotating cylinder is promoted, and the heating effect is improved. Meanwhile, the rotating rod drives the mounting frame and the placing frame to rotate, so that the bearing in the placing frame rotates, the heating uniformity of the bearing is promoted, the tempering quality is improved, the stop block abuts against the top of the bearing, the bearing is prevented from moving upwards due to external force or thermal expansion in the tempering process, and the stability of the bearing in the heating assembly is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bearing processing, in particular to a heating device with a fixed structure. Background Art

[0002] In the heat treatment process, rolling bearings need to be tempered after quenching to ensure their strength. Sliding bearings are cast and do not require heat treatment. Rolling bearings usually use low-temperature tempering. The purpose is to maintain the high hardness and high wear resistance of the quenched steel while reducing the quenching internal stress and brittleness to prevent cracking or premature damage during use.

[0003] According to a disclosed rapid heating device for bearing heat treatment (publication number: CN215799714U), the above application includes a heating drum, a heating plate, a rotating shaft and a motor. There is a heating cavity in the heating drum, two heating plates are symmetrically installed on the cavity wall, the rotating shaft is connected to the lower surface of the heating drum, and the motor that drives it to rotate is located in the installation cavity in the base.

[0004] However, during actual use of the above-mentioned heating device, although the heating drum rotates and promotes the uniform distribution of hot air flow, the positions of the heating plate and the bearing are still relatively fixed. Some parts of the bearing will be directly heated, while other parts will not be fully heated, resulting in inconsistent heat treatment effects on the bearing, affecting its ultimate performance and quality. In view of this, we propose a heating device with a fixed structure. Utility Model Content

[0005] The purpose of the utility model is to provide a heating device with a fixed structure to solve the problems raised in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a heating device with a fixed structure, comprising a base, an inner wall of the base is provided with a motor, an output end of the motor is fixedly connected to a rotating shaft, a side wall of the rotating shaft is provided with a heating component, and the heating component comprises:

[0007] A driving gear, the side wall of the rotating shaft is fixedly connected with a driving gear;

[0008] A gear ring, the top end surface of the base is fixedly connected with a gear ring, the top end surface of the gear ring is fixedly connected with a heating drum, the inner wall of the heating drum is fixedly connected with a heating plate, the heating drum is sleeved with a heat insulation plate, and the top end surface of the heat insulation plate is fixedly connected with a lifting column;

[0009] A driven gear, the top end surface of the base is provided with a driven gear, the driven gear is sleeved with a rotating rod, the top end surface of the rotating rod is fixedly connected with a lower tooth, the side wall of the rotating rod is fixedly connected with a limiting frame, and the rotating rod is sleeved with a rotating sleeve;

[0010] A mounting frame, wherein the bottom end surface of the heat insulation board is fixedly connected with the mounting frame, the side wall of the mounting frame is fixedly connected with a placement frame, one end of the mounting frame away from the heat insulation board is fixedly connected with the mounting plate, and the bottom end surface of the mounting plate is fixedly connected with an upper tooth;

[0011] A clamping frame, the side wall of the mounting frame is sleeved with an elastic telescopic rod, one end of the elastic telescopic rod located inside the placement frame is fixedly connected to the clamping frame, the end of the elastic telescopic rod away from the clamping frame is fixedly connected to the semicircular ball, and the side wall of the elastic telescopic rod is sleeved with a spring.

[0012] Preferably, the side wall of the mounting frame is sleeved with an elastic telescopic rod 2, the end of the elastic telescopic rod 2 located inside the placement frame is fixedly connected to a block, the end of the elastic telescopic rod 2 away from the clamping frame is fixedly connected to a semi-circular sphere, the side wall of the elastic telescopic rod 2 is sleeved with a spring 2, the spring 2 is in contact with the mounting frame, and the end of the spring 2 away from the mounting frame is in contact with the semi-circular sphere.

[0013] Preferably, the driving gear is meshed with the driven gear, and the driven gear is meshed with the ring gear.

[0014] Preferably, the upper teeth are meshed with the lower teeth, and the rotation of the rotating rod drives the mounting plate and the mounting frame to rotate.

[0015] Preferably, the axis of the rotating rod coincides with the axis of the heating drum, and the mounting frame rotates in the heating drum so that the bearings on the mounting frame are heated evenly.

[0016] Preferably, the placement racks are arranged in a plurality of groups, and the plurality of groups of placement racks are arranged at equal intervals on the side walls of the mounting rack.

[0017] Compared with the prior art, the utility model provides a heating device with a fixed structure, which has the following beneficial effects:

[0018] 1. The heating device with a fixed structure is provided with a mounting frame, upper teeth, lower teeth, a limit frame, an elastic telescopic rod and a clamping frame. The clamping frame clamps the bearing to prevent the bearing from displacement during tempering, fixes the bearing so that the bearing is heated evenly, and the elastic telescopic rod can adapt to bearings of different diameters through elasticity. The heating drum rotates around the rotating shaft to promote the flow of hot air inside the heating drum. At the same time, the rotating rod drives the mounting frame and the placement frame to rotate, thereby rotating the bearing in the placement frame, promoting the uniformity of heating the bearing and improving the quality of tempering.

[0019] 2. The heating device with a fixed structure is provided with two elastic telescopic rods and a stopper. The limit frame pushes the two elastic telescopic rods to move into the placement frame, so that the stopper abuts against the top of the bearing to prevent the bearing from moving upward due to external force or thermal expansion during the tempering process. At the same time, it cooperates with the clamping frame to ensure the stability of the bearing in the placement frame, prevent displacement in any direction, and improve the stability of the bearing in the heating assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the cross-sectional structure of the base of the utility model;

[0022] Figure 3 This is a schematic diagram of the cross-sectional structure of the heating drum of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the placement rack of the utility model;

[0024] Figure 5 For this utility model Figure 4 Schematic diagram of the structure of the middle A area;

[0025] Figure 6 For this utility model Figure 4 Schematic diagram of the structure of area B.

[0026] In the figure: 1. base; 2. motor; 3. driving gear; 4. ring gear; 5. driven gear; 6. heating drum; 7. heating plate; 8. rotating rod; 9. limiting frame; 10. heat insulation board; 11. lifting column; 12. mounting frame; 13. placing frame; 14. mounting plate; 15. upper teeth; 16. lower teeth; 17. elastic telescopic rod 1; 18. clamping frame; 19. spring 1; 20. elastic telescopic rod 2; 21. stopper; 22. spring 2; 23. rotating sleeve. DETAILED DESCRIPTION

[0027] like Figure 1-Figure 6 As shown, the utility model provides a technical solution: a heating device with a fixed structure, comprising a base 1, an inner wall of the base 1 is provided with a motor 2, an output end of the motor 2 is fixedly connected with a rotating shaft, a side wall of the rotating shaft is provided with a heating component, and the heating component comprises a driving gear 3, a ring gear 4, a driven gear 5, a heating drum 6, a heating plate 7, a rotating rod 8, a limiting frame 9, an insulating plate 10, a lifting column 11, a mounting frame 12, a placing frame 13, a mounting plate 14, an upper tooth 15, a lower tooth 16, an elastic telescopic rod 17, a clamping frame 18, a spring 19, an elastic telescopic rod 20, a stopper 21, and a spring 22.

[0028] In one embodiment of the utility model, a driving gear 3 is fixedly connected to the side wall of the rotating shaft, a gear ring 4 is fixedly connected to the top end face of the base 1, a heating drum 6 is fixedly connected to the top end face of the gear ring 4, a heating plate 7 is fixedly connected to the inner wall of the heating drum 6, the heating drum 6 is sleeved with a heat insulation plate 10, a lifting column 11 is fixedly connected to the top end face of the heat insulation plate 10, a driven gear 5 is arranged on the top end face of the base 1, the driving gear 3 is meshed with the driven gear 5, the driven gear 5 is meshed with the gear ring 4, and the driven gear 5 is meshed with the gear ring 4. The gear 5 is sleeved with the rotating rod 8, the axis of the rotating rod 8 coincides with the axis of the heating drum 6, the mounting frame 12 rotates in the heating drum 6, so that the bearing on the placement frame 13 is evenly heated, the top end surface of the rotating rod 8 is fixedly connected with the lower tooth 16, the side wall of the rotating rod 8 is fixedly connected with the limiting frame 9, the rotating rod 8 is sleeved with the rotating sleeve 23, the bottom end surface of the heat insulation board 10 is fixedly connected with the mounting frame 12, the side wall of the mounting frame 12 is fixedly connected with the placement frame 13, the number of the placement frames 13 is set in a number of groups, and a number of groups are placed The racks 13 are arranged at equal intervals on the side walls of the mounting frame 12. The end of the mounting frame 12 away from the insulation board 10 is fixedly connected to the mounting plate 14. The bottom end surface of the mounting plate 14 is fixedly connected with an upper tooth 15. The upper tooth 15 is meshed with the lower tooth 16. The rotation of the rotating rod 8 drives the mounting plate 14 and the mounting frame 12 to rotate. The side wall of the mounting frame 12 is sleeved with an elastic telescopic rod 17. The end of the elastic telescopic rod 17 located inside the rack 13 is fixedly connected with a clamping frame 18. The elastic telescopic rod 17 is away from the clamping frame 1 One end of the elastic telescopic rod 17 is fixedly connected to the semicircular sphere, the side wall of the elastic telescopic rod 17 is sleeved with a spring 19, the side wall of the mounting frame 12 is sleeved with an elastic telescopic rod 20, the end of the elastic telescopic rod 20 located inside the placement frame 13 is fixedly connected with a stopper 21, the end of the elastic telescopic rod 20 away from the clamping frame 18 is fixedly connected to the semicircular sphere, the side wall of the elastic telescopic rod 20 is sleeved with a spring 22, the spring 22 abuts against the mounting frame 12, and the end of the spring 22 away from the mounting frame 12 abuts against the semicircular sphere.

[0029] The bearing is placed in the placement rack 13, and then the lifting column 11 pushes the mounting rack 12 to move downward. When the mounting rack 12 moves downward, since the top of the limit rack 9 is arc-shaped, the limit rack 9 pushes the elastic telescopic rod 17 to move into the placement rack 13. The clamping frame 18 clamps the bearing to prevent the bearing from moving during tempering, fixes the bearing so that the bearing is heated evenly, and the elastic telescopic rod 17 can adapt to bearings of different diameters through elasticity.

[0030] The mounting frame 12 moves downward, so that the upper teeth 15 mesh with the lower teeth 16, and the motor 2 starts to drive the driving gear 3 to rotate. The driving gear 3 rotates and drives the driven gear 5 to rotate, thereby rotating the driven gear 5. At the same time, since the ring gear 4 is fixed, the driven gear 5 rotates around the driving gear 3, thereby rotating the heating drum 6 around the rotating shaft, promoting the flow of hot air inside the heating drum 6. At the same time, the rotating rod 8 drives the mounting frame 12 and the placement rack 13 to rotate, thereby rotating the bearing in the placement rack 13, promoting the uniformity of heating the bearing and improving the quality of tempering.

[0031] In addition, the side wall of the mounting frame 12 is sleeved with an elastic telescopic rod 20, and one end of the elastic telescopic rod 20 located inside the placement frame 13 is fixedly connected with a stopper 21. The end of the elastic telescopic rod 20 away from the clamping frame 18 is fixedly connected to the semi-circular sphere, and the side wall of the elastic telescopic rod 20 is sleeved with a spring 22, which abuts against the mounting frame 12, and the end of the spring 22 away from the mounting frame 12 abuts against the semi-circular sphere. The limit frame 9 pushes the elastic telescopic rod 20 to move into the placement frame 13, so that the stopper 21 abuts against the top of the bearing to prevent the bearing from moving upward due to external force or thermal expansion during the tempering process. At the same time, it cooperates with the clamping frame 18 to ensure the stability of the bearing in the placement frame 13, prevent displacement in any direction, and improve the stability of the bearing in the heating assembly.

[0032] In the utility model, when in use, the bearing is placed in the placement frame 13, and then the lifting column 11 pushes the mounting frame 12 to move downward, the limiting frame 9 pushes the elastic telescopic rod 17 to move into the placement frame 13, the clamping frame 18 clamps the bearing, and the mounting frame 12 moves downward, so that the upper teeth 15 are engaged with the lower teeth 16, the motor 2 is started, the heating drum 6 rotates around the shaft, and the rotating rod 8 drives the mounting frame 12 and the placement frame 13 to rotate, thereby rotating the bearing in the placement frame 13, and further, the limiting frame 9 pushes the elastic telescopic rod 20 to move into the placement frame 13, so that the stopper 21 abuts against the top of the bearing, and cooperates with the clamping frame 18 to limit the bearing.

[0033] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A heating device with a fixed structure, comprising a base (1), an inner wall of the base (1) being provided with a motor (2), an output end of the motor (2) being fixedly connected to a rotating shaft, characterized in that: The side wall of the rotating shaft is provided with a heating component, and the heating component includes: A driving gear (3), the side wall of the rotating shaft being fixedly connected with the driving gear (3); A gear ring (4), the top end surface of the base (1) is fixedly connected to the gear ring (4), the top end surface of the gear ring (4) is fixedly connected to a heating drum (6), the inner wall of the heating drum (6) is fixedly connected to a heating plate (7), the heating drum (6) is sleeved with a heat insulation plate (10), and the top end surface of the heat insulation plate (10) is fixedly connected to a lifting column (11); A driven gear (5), the top end surface of the base (1) is provided with a driven gear (5), the driven gear (5) is sleeved with a rotating rod (8), the top end surface of the rotating rod (8) is fixedly connected with a lower tooth (16), the side wall of the rotating rod (8) is fixedly connected with a limiting frame (9), and the rotating rod (8) is sleeved with a rotating sleeve (23); A mounting frame (12), the bottom end surface of the heat insulation board (10) is fixedly connected to the mounting frame (12), the side wall of the mounting frame (12) is fixedly connected to a placement frame (13), one end of the mounting frame (12) away from the heat insulation board (10) is fixedly connected to a mounting plate (14), and the bottom end surface of the mounting plate (14) is fixedly connected to an upper tooth (15); A clamping frame (18), the side wall of the mounting frame (12) is sleeved with an elastic telescopic rod (17), one end of the elastic telescopic rod (17) located inside the placement frame (13) is fixedly connected to the clamping frame (18), one end of the elastic telescopic rod (17) away from the clamping frame (18) is fixedly connected to the semicircular ball, and the side wall of the elastic telescopic rod (17) is sleeved with a spring (19).

2. A heating device with a fixed structure according to claim 1, characterized in that: The side wall of the mounting frame (12) is sleeved with a second elastic telescopic rod (20), one end of the second elastic telescopic rod (20) located inside the placement frame (13) is fixedly connected with a stopper (21), the end of the second elastic telescopic rod (20) away from the clamping frame (18) is fixedly connected to the semicircular ball, the side wall of the second elastic telescopic rod (20) is sleeved with a second spring (22), the second spring (22) is in contact with the mounting frame (12), and the end of the second spring (22) away from the mounting frame (12) is in contact with the semicircular ball.

3. A heating device with a fixed structure according to claim 1, characterized in that: The driving gear (3) is meshed with the driven gear (5), and the driven gear (5) is meshed with the ring gear (4).

4. The heating device with a fixed structure according to claim 1, characterized in that: The upper teeth (15) mesh with the lower teeth (16).

5. The heating device with a fixed structure according to claim 1, characterized in that: The axis center of the rotating rod (8) coincides with the axis center of the heating rotating drum (6).

6. The heating device with a fixed structure according to claim 1, characterized in that: The number of the placement racks (13) is arranged in a plurality of groups, and the plurality of groups of the placement racks (13) are arranged at equal intervals on the side wall of the mounting rack (12).

Citation Information

Patent Citations

  • Rapid heating device for bearing heat treatment

    CN215799714U