Galvanizing device for steel structure surface

By designing a steel structure table galvanizing device, the combination of blow-off plate, spray head and flexible air pipes is used to solve the problem of residual plating solution and waiting time after galvanizing, and a more efficient galvanizing process is achieved.

CN222684812UActive Publication Date: 2025-03-28SICHUAN TIMES TIANSI CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202420847638.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-03-28
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

In the prior art, after galvanizing the steel structure, it is necessary to remove the residue of the electroplating solution by drying it at a standstill, which is a long time and time-consuming and labor-intensive process.

Method used

A steel structure galvanizing device is designed, including a blow-off plate, a spray head and a flexible air pipe, which blows away the residual plating solution by spraying airflow during the transport process, reducing residual and waiting time.

Benefits of technology

It effectively reduces the residue of the electroplating solution, shortens the waiting time for static dripping, and improves the efficiency of the galvanizing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of steel structure machining, and particularly relates to a steel structure surface galvanizing device which comprises a support. A galvanizing bath body is fixedly connected to the bottom of the bracket; the top of the support is fixedly connected with a conveying motor. The output end of the conveying motor is fixedly connected with a lead screw. The screw rod is connected with a top frame through a ball screw nut pair; the top frame is in sliding connection with the bracket; a lifting assembly is arranged on the top frame; vertical rods are fixedly connected to the two sides of the support. The bottom of the vertical rod is fixedly connected with a blow-off plate; a plurality of spray heads are arranged on the blow-off plate, residual electroplating liquid on the steel structure is blown off by means of air flow sprayed by the spray heads on the two sides, the residual electroplating liquid is reduced, a certain inclined included angle needs to be kept between each spray head and the steel structure, the electroplating liquid is convenient to blow off, and by means of the arrangement, the residual electroplating liquid can be reduced, and the electroplating efficiency is improved. And the waiting time of static drip drying is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of steel structure processing, in particular to a steel structure surface galvanizing device. Background Art

[0002] Steel structure refers to a metal building support structure assembled by welding steel materials. It is one of the common structural forms in construction projects.

[0003] In the current existing technology, in order to improve the corrosion resistance of steel structures, people need to plate a layer of zinc on the surface of the steel structures. The galvanizing methods are divided into hot dip galvanizing and cold galvanizing. Cold galvanizing is electroplating. The staff needs to immerse the steel structure into the galvanizing tank through the corresponding clamps so that it is immersed in the electroplating liquid. After that, power is turned on to form a zinc coating on the surface of the steel structure. Then, the steel structure is lifted from the galvanizing tank to complete the galvanizing of the steel structure.

[0004] After the electroplating is completed, there will be electroplating liquid remaining on the surface of the steel structure. In order to facilitate subsequent processing, the staff generally adopts the static dripping method to reduce the residual electroplating liquid. However, the static dripping method requires a long waiting time and is time-consuming and laborious. Therefore, a steel structure surface galvanizing device is proposed to address the above problems. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the utility model proposes a steel structure surface galvanizing device.

[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes a steel structure surface galvanizing device, comprising a bracket; a galvanizing trough body is fixedly connected to the bottom of the bracket; a conveying motor is fixedly connected to the top of the bracket; a screw rod is fixedly connected to the output end of the conveying motor; a top frame is connected to the screw rod through a ball screw nut pair; the top frame is slidably connected to the bracket; a lifting assembly is provided on the top frame; vertical poles are fixedly connected to both sides of the bracket; a blow-off plate is fixedly connected to the bottom of the vertical pole; a plurality of nozzles are provided on the blow-off plate; a flexible air pipe is fixedly connected to the end of the nozzle. By relying on the above-mentioned arrangement, the residual electroplating liquid can be reduced and the waiting time for static dripping can be reduced.

[0007] Preferably, the lifting assembly includes a drum; a lifting motor is fixedly connected to both sides of the top frame; the output end of the lifting motor is fixedly connected to the drum; the drum is rotatably connected to the top of the top frame; a pull rope is fixedly connected to the drum; the bottom end of the pull rope is fixedly connected to the base frame; a pair of clamps are slidably connected to the bottom of the base frame; a screw is rotatably connected to the bottom of the base frame; the screw passes through the clamp and is threadedly connected to the clamp.

[0008] Preferably, a ball seat is fixedly connected to the blowing plate; a sphere is fixedly connected to the nozzle; the sphere is buckled and rollingly connected to the inside of the ball seat; the side of the ball seat is threadedly connected to a bolt. When in use, the staff can rotate the nozzle and the sphere rotates inside the ball seat, so as to adjust the spray angle and position of the nozzle, which makes it convenient for the staff to make corresponding adjustments according to the working conditions and improve the scope of application.

[0009] Preferably, an electric push rod is fixedly connected to the bottom side of the top frame; the output end of the electric push rod is fixedly connected to a wheel seat; a pair of pulleys are rotatably connected inside the wheel seat; the pull rope passes through the wheel seat and is located between the pair of pulleys.

[0010] Preferably, a fixing block is fixedly connected to the bottom side of the top frame; the fixing block is designed in a trapezoidal structure; and a positioning frame is fixedly connected to the bottom of the bottom frame at a position corresponding to the fixing block.

[0011] Preferably, a box body is fixedly connected to the top of the vertical pole; the box body is arranged in a U shape; the blowing plates are located on both sides of the box body; and an inclined plate is fixedly connected to the bottom of the box body.

[0012] The utility model is beneficial in that:

[0013] 1. The utility model is provided with a blow-off plate, a nozzle and a flexible air pipe. After the electroplating is completed, the steel structure is lifted out and transported to the side. During the transportation process, the flexible air pipe passes between two blow-off plates, and is connected to an external air pump. The nozzles on both sides spray airflow to blow off the residual electroplating liquid on the steel structure, thereby reducing the residual electroplating liquid. The nozzle needs to maintain a certain inclined angle with the steel structure to facilitate the blowing off of the electroplating liquid. By relying on the above-mentioned settings, the residual electroplating liquid can be reduced, and the waiting time for static dripping can be reduced;

[0014] 2. The utility model is provided with a sphere, a ball seat and a bolt. When in use, the staff can rotate the nozzle and the sphere rotates inside the ball seat, so as to adjust the spray angle and position of the nozzle, so that the staff can make corresponding adjustments according to the working conditions and improve the scope of application. After the adjustment is completed, the bolt is tightened so that the end of the bolt is against the sphere to fix it. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the top frame structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the box structure of the utility model;

[0019] Figure 4 It is a structural schematic diagram of the wheel seat of the utility model.

[0020] In the figure: 11, bracket; 12, screw rod; 13, top frame; 14, blow-off plate; 15, nozzle; 16, flexible air pipe; 21, lifting motor; 22, reel; 23, bottom frame; 24, screw rod; 25, clamping claw; 31, ball; 32, ball seat; 33, bolt; 41, electric push rod; 42, wheel seat; 43, pulley; 51, fixing block; 52, wheel frame; 61, box body; 62, inclined plate; 7, round roller. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Specific examples are given below.

[0023] See also Figure 1-4 As shown, a steel structure surface galvanizing device comprises a bracket 11; a galvanizing tank body 17 is fixedly connected to the bottom of the bracket 11; a conveying motor is fixedly connected to the top of the bracket 11; a screw rod 12 is fixedly connected to the output end of the conveying motor; a top frame 13 is connected to the screw rod 12 through a ball screw nut pair; the top frame 13 is slidably connected to the bracket 11; a lifting assembly is provided on the top frame 13; vertical poles are fixedly connected to both sides of the bracket 11; a blow-off plate 14 is fixedly connected to the bottom of the vertical pole; a plurality of nozzles 15 are provided on the blow-off plate 14; The end of the nozzle 15 is fixedly connected to a flexible air pipe 16; the lifting assembly includes a drum 22; the two sides of the top frame 13 are fixedly connected to a lifting motor 21; the output end of the lifting motor 21 is fixedly connected to the drum 22; the drum 22 is rotatably connected to the top of the top frame 13; a pull rope is fixedly connected to the drum 22; the bottom end of the pull rope is fixedly connected to a bottom frame 23; a pair of clamping claws 25 are slidably connected to the bottom of the bottom frame 23; a screw rod 24 is rotatably connected to the bottom of the bottom frame 23; the screw rod 24 passes through the clamping claw 25 and is connected to it by a thread;

[0024] When in use, the staff relies on rotating the screw rod 24, the threads of the two ends of the screw rod 24 are in opposite directions, so as to drive the claws 25 on both sides to move closer to the center, so as to clamp and fix the steel structure, and then rely on the conveying motor to drive the screw rod 12 to rotate, so as to drive the top frame 13 to move horizontally, so as to drive the steel structure to move horizontally, and the lifting motor 21 drives the reel 22 to reel in the pull rope, which is made of insulating material, so as to control the up and down movement of the steel structure, so as to put the steel structure into the galvanizing tank body 17 for electroplating. After the electroplating is completed, the steel structure After the structure is brought out, it is transported to the side. During the transportation process, it passes between two blowing plates 14. The flexible air pipe 16 is connected to an external air pump. The nozzles 15 on both sides spray air to blow away the residual plating liquid on the steel structure to reduce the residual plating liquid. The nozzle 15 needs to maintain a certain inclined angle with the steel structure to facilitate the blowing of the plating liquid. Relying on the above-mentioned arrangement, the residual plating liquid can be reduced and the waiting time for static dripping can be reduced. The plating tank body is the plating tank in the prior art, and the corresponding components required for electroplating in the prior art are arranged inside it.

[0025] Further, such as Figure 4 As shown, a ball seat 32 is fixedly connected to the blowing plate 14; a sphere 31 is fixedly connected to the nozzle 15; the sphere 31 is buckled and rollingly connected to the inside of the ball seat 32; a bolt 33 is threadedly connected to the side of the ball seat 32; when in use, the staff can rotate the nozzle 15, and the sphere 31 rotates inside the ball seat 32, so as to adjust the spray angle and position of the nozzle 15, so that the staff can make corresponding adjustments according to the working conditions and improve the scope of application. After the adjustment is completed, the bolt 33 is tightened so that the end of the bolt 33 is against the sphere 31 to fix it.

[0026] Further, such as Figure 2 As shown, an electric push rod 41 is fixedly connected to the bottom side of the top frame 13; a wheel seat 42 is fixedly connected to the output end of the electric push rod 41; a pair of pulleys 43 are rotatably connected in the wheel seat 42; the pull rope passes through the wheel seat 42 and is located between the pair of pulleys 43; after being lifted upward and leaving the galvanizing tank body 17, the electric push rod 41 is started, and the electric push rod 41 pulls the wheel seat 42 to move, so that the pull rope can be tightened again, thereby lifting one side of the steel structure upward, thereby reducing the amount of electroplating liquid remaining on the surface of the steel structure and some recessed areas, and then the electric push rod 41 is controlled to reset, and the pulley 43 is used to reduce the friction between the pull rope and the pull rope.

[0027] Further, such as Figure 2As shown, a fixing block 51 is fixedly connected to the bottom side of the top frame 13; the fixing block 51 is designed in a trapezoidal structure; a positioning frame 52 is fixedly connected to the bottom of the base frame 23 at a position corresponding to the fixing block 51; when in use, the base frame 23 continues to be lifted upward, and then the trapezoidal structure at the bottom of the fixing block 51 cooperates with the positioning frame 52, so that the base frame 23 can be positioned, and the lifting is continued to insert the bottom of the fixing block 51 completely into the positioning seat, so that the base frame 23 can be positioned and fixed, thereby reducing the shaking of the base frame 23 under the action of airflow.

[0028] Further, such as Figure 3 As shown, a box body 61 is fixedly connected to the top of the vertical pole; the box body 61 is arranged in a U shape; the blowing plate 14 is located on both sides of the box body 61; an inclined plate 62 is fixedly connected to the bottom of the box body 61; when in use, the box body 61 is arranged to cover the drying area, so that the plating liquid can be recovered to a certain extent, and the collected plating liquid is flowed into the galvanizing tank body 17 by relying on the inclined plate 62, so as to reduce the waste of the plating liquid.

[0029] Further, such as Figure 2 As shown, the top of the positioning frame 52 is rotatably connected to a pair of round rollers 7; when in use, the pair of round rollers 7 are arranged on the top of the positioning frame 52, so as to reduce the friction between the positioning frame 52 and the bottom of the fixing block 51, thereby facilitating positioning.

[0030] Working principle: when in use, the staff relies on rotating the screw 24, the threads at both ends of the screw 24 are in opposite directions, so as to drive the claws 25 on both sides to move closer to the center, so as to clamp and fix the steel structure, and then rely on the conveying motor to drive the screw 12 to rotate, so as to drive the top frame 13 to move horizontally, so as to drive the steel structure to move horizontally, and the lifting motor 21 drives the reel 22 to reel in the pull rope, which is made of insulating material, so as to control the up and down movement of the steel structure, so as to put the steel structure into the galvanizing tank body 17 for electroplating. After the electroplating is completed, the steel structure is taken out and transported to the side. During the delivery process, the flexible air pipe 16 passes between the two blowing plates 14, and is connected to the external air pump. The nozzles 15 on both sides spray air to blow away the residual plating liquid on the steel structure to reduce the residual plating liquid. The nozzle 15 needs to maintain a certain tilt angle with the steel structure to facilitate the blowing of the plating liquid. Relying on the above-mentioned setting, the residual plating liquid can be reduced and the waiting time for static dripping can be reduced. The electroplating tank body is an electroplating tank in the prior art, and the corresponding components required for electroplating in the prior art are arranged inside it. The staff can rotate the nozzle 15, and the ball 31 rotates inside the ball seat 32 to This can adjust the spray angle and position of the nozzle 15, so that it is convenient for the staff to make corresponding adjustments according to the working conditions and improve the scope of application. After the adjustment is completed, the bolt 33 is tightened so that the end of the bolt 33 is against the ball 31 to fix it. After lifting it upward and leaving the galvanizing tank body 17, the electric push rod 41 is started, and the electric push rod 41 pulls the wheel seat 42 to move, so that the pull rope can be tightened, so that one side of the steel structure is lifted upward, thereby reducing the electroplating liquid remaining on the surface of the steel structure and some recessed areas, and then the electric push rod 41 is controlled to be re- The pulley 43 is used to reduce the friction with the pull rope, and the base frame 23 continues to be lifted upward. Then the trapezoidal structure at the bottom of the fixed block 51 cooperates with the positioning frame 52 to position the base frame 23 and continue to lift. The bottom of the fixed block 51 is completely inserted into the positioning seat, so that the base frame 23 can be positioned and fixed, so as to reduce the shaking of the base frame 23 under the action of airflow. By setting the box body 61 to cover the drying area, the plating liquid can be recovered to a certain extent, and the collected plating liquid can be flowed into the galvanizing tank body 17 by relying on the inclined plate 62, so as to reduce the waste of plating liquid.

[0031] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A steel structure surface galvanizing device, comprising a bracket (11); a galvanizing tank body (17) is fixedly connected to the bottom of the bracket (11); a conveying motor is fixedly connected to the top of the bracket (11); a screw rod (12) is fixedly connected to the output end of the conveying motor; and the characteristics are: The screw rod (12) is connected to a top frame (13) via a ball screw nut pair; the top frame (13) is slidably connected to the bracket (11); a lifting assembly is provided on the top frame (13); vertical poles are fixedly connected to both sides of the bracket (11); a blow-off plate (14) is fixedly connected to the bottom of the vertical pole; a plurality of nozzles (15) are provided on the blow-off plate (14); and a flexible air pipe (16) is fixedly connected to the end of the nozzle (15).

2. A steel structure surface galvanizing device according to claim 1, characterized in that: The lifting assembly comprises a drum (22); a lifting motor (21) is fixedly connected to both sides of the top frame (13); the output end of the lifting motor (21) is fixedly connected to the drum (22); the drum (22) is rotatably connected to the top of the top frame (13); a pull rope is fixedly connected to the drum (22); the bottom end of the pull rope is fixedly connected to the bottom of the bottom frame (23); a pair of clamping claws (25) are slidably connected to the bottom of the bottom frame (23); a screw rod (24) is rotatably connected to the bottom of the bottom frame (23); the screw rod (24) passes through the clamping claw (25) and is connected to it by a thread.

3. A steel structure surface galvanizing device according to claim 2, characterized in that: A ball seat (32) is fixedly connected to the blowing plate (14); a sphere (31) is fixedly connected to the nozzle (15); the sphere (31) is buckled and rollingly connected inside the ball seat (32); and a bolt (33) is threadedly connected to the side of the ball seat (32).

4. A steel structure surface galvanizing device according to claim 2, characterized in that: An electric push rod (41) is fixedly connected to the bottom side of the top frame (13); an output end of the electric push rod (41) is fixedly connected to a wheel seat (42); a pair of pulleys (43) are rotatably connected inside the wheel seat (42); and the pull rope passes through the wheel seat (42) and is located between the pair of pulleys (43).

5. A steel structure surface galvanizing device according to claim 2, characterized in that: A fixing block (51) is fixedly connected to the bottom side of the top frame (13); the fixing block (51) is designed to be a trapezoidal structure; a positioning frame (52) is fixedly connected to the bottom of the bottom frame (23) at a position corresponding to the fixing block (51).

6. A steel structure surface galvanizing device according to claim 2, characterized in that: A box body (61) is fixedly connected to the top of the vertical pole; the box body (61) is arranged in a U shape; the blowing plates (14) are located on both sides of the box body (61); and an inclined plate (62) is fixedly connected to the bottom of the box body (61).

Citation Information

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