Accurate control device of cadmium plating production line

By designing alignment, synchronization, stirring and scraping devices in the cadmium plating production line, the problems of cadmium liquid waste and part offset are solved, and the accuracy and efficiency of the cadmium plating process are achieved.

CN222684830UActive Publication Date: 2025-03-28TIANJIN RONGJING METAL SURFACE TREATMENT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421449617.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-03-28
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

In the existing cadmium plating production lines, the stirring device can easily cause cadmium liquid to adhere to the inner wall and cause waste. At the same time, the parts are prone to offset during the transportation process, affecting the electroplating effect.

Method used

A precise control device for a cadmium plating production line is designed, including an alignment device, a synchronization device, agitating device and a scraping device. The precise centering treatment of parts is achieved through the alignment device and the synchronization device, and the agitating device and the scraping device are used to prevent cadmium liquid from adhering to the inner wall of the stirring barrel.

Benefits of technology

It effectively avoids the waste of cadmium liquid, ensures the accuracy of parts during the transportation process, and improves the efficiency and effect of cadmium plating.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222684830U_ABST
    Figure CN222684830U_ABST
Patent Text Reader

Abstract

The utility model discloses an accurate control device of a cadmium plating production line, which comprises a mounting base, the upper end face of the mounting base is provided with a mounting groove, the inner side wall of the mounting groove is symmetrically and rotatably provided with two driving rollers, the output shaft of one driving roller penetrates through the inner side wall of the mounting groove and extends outwards, and the output shaft of the other driving roller penetrates through the inner side wall of the mounting groove. A conveying belt is jointly installed between the two driving rollers, an aligning device is arranged on the inner side wall of the installation groove, the output end of the aligning device makes contact with the surface of the conveying belt, and a synchronizing device is jointly installed between the aligning device and the driving roller corresponding to the aligning device in position. By arranging the aligning device, the synchronizing device, the first motor, the stirring device and the scraping device, parts on the conveying belt can be centered through the aligning device and prevented from deviating, cadmium liquid attached to the inner wall of the stirring barrel can be scraped through the stirring device and the scraping device, and waste of resources is effectively avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of cadmium plating, in particular to a precise control device for a cadmium plating production line. Background Art

[0002] Cadmium plating is a method of depositing a layer of cadmium on the surface of steel parts by electrolysis. It is used to prevent corrosion from seawater or salt spray, improve assembly tightness and friction, and increase aesthetics. It is widely used in manufacturing industries such as ship machinery, navigation instruments, meters and fasteners. It is divided into acid cadmium plating method (with cadmium sulfate or cadmium fluoroborate as the main components of the electrolyte) and cyanide cadmium plating method (with nickel cyanide, sodium hydroxide and sodium cyanide as the main components of the electrolyte). The cyanide cadmium plating electrolyte is simple to prepare and has a high distribution capacity. It can be used to plate parts with complex shapes. The cadmium plating layer has fine crystals and strong bonding force, and is widely used. The cyanide-free electrolyte currently used uses neutral ammonium salts and aminocarboxylic acid complexing agents-ammonium salts. After electroplating, it is passivated in a chromic acid solution, and then rinsed and dried.

[0003] The stirring and circulation system in the existing production line plays a very important role in the cadmium plating production line. The cadmium liquid is stirred by mechanical stirring or gas stirring. However, when the existing stirring device stirs the cadmium liquid, the cadmium liquid is very easy to adhere to the inner wall of the stirring barrel, which easily leads to waste of cadmium liquid. At the same time, when the parts to be processed are transported, the parts will shift during the transportation process due to motor vibration or the influence of external personnel, resulting in the position of the parts under the electroplating nozzle being offset from the electroplating nozzle, affecting the electroplating of the parts. Therefore, it is necessary to redesign the precise control device of the cadmium plating production line to address the above problems. Utility Model Content

[0004] The utility model aims to solve the problems in the background technology and proposes a precise control device for a cadmium plating production line.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A precise control device for a cadmium plating production line comprises a mounting base, an upper end surface of the mounting base is provided with a mounting groove, two driving rollers are symmetrically mounted on the inner side wall of the mounting groove, and the output shaft of one of the driving rollers passes through the inner side wall of the mounting groove and extends outward, a conveyor belt is commonly mounted between the two driving rollers, an alignment device is provided on the inner side wall of the mounting groove, and the output end of the alignment device contacts the surface of the conveyor belt, a synchronization device is commonly mounted between the alignment device and the driving rollers corresponding in position, a stirring barrel is fixedly mounted on the upper end surface of the mounting base through two fixing rods, a first motor is fixedly mounted on the upper end surface of the stirring barrel, and the output shaft of the first motor passes through the upper end surface of the stirring barrel and is extended to be mounted with a stirring device, a plurality of scraping devices are fixedly connected to the output end of the stirring device, and the output end of the scraping device contacts the inner wall of the stirring barrel.

[0007] Preferably, the alignment device includes a double-headed threaded rod, and the double-headed threaded rod is installed on the inner wall of the mounting groove through a bearing, and one end of the double-headed threaded rod passes through the inner wall of the mounting groove and extends toward, and the output end of the synchronization device is fixedly connected to one end of the double-headed threaded rod, and the double-headed threaded rod is threadedly connected to two clamps, and the bottom ends of the two clamps are in contact with the surface of the conveyor belt.

[0008] Preferably, a limit rod is fixedly mounted on the inner side wall of the mounting groove, and the two clamping plates are slidably clamped on the outer wall of the limit rod.

[0009] Preferably, the synchronization device includes a first synchronization wheel, a second synchronization wheel and a second motor, and the first synchronization wheel is fixedly mounted on one end of the double-headed threaded rod, and the second synchronization wheel is fixedly mounted on one end of a driving roller at a corresponding position, and the second motor is fixedly mounted on one side of a mounting base, and the output shaft of the second motor is fixedly connected to the driving roller at a corresponding position, and a synchronization belt is installed between the first synchronization wheel and the second synchronization wheel.

[0010] Preferably, the stirring device includes a fixed shaft, and the fixed shaft is fixedly connected to the output shaft of the first motor, and the output end of the scraping device is fixedly mounted on the outer wall of the fixed shaft, and a plurality of first rings are equidistantly mounted on the outer wall of the fixed shaft, and a plurality of stirring rods are fixedly mounted on the outer wall of each of the first rings.

[0011] Preferably, the scraping device includes two second rings, and the second rings are symmetrically fixedly installed on the outer wall of the fixed shaft, and two connecting rods are symmetrically fixedly installed on the outer wall of each of the second rings, and a scraper is fixedly installed between the two connecting rods on the same side, and the outer wall of each scraper is in contact with the inner wall of the mixing barrel.

[0012] Preferably, a feeding groove is provided on the upper end surface of the mixing barrel, and a spray head is connected to the bottom end of the mixing barrel.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. By setting the alignment device and the synchronization device to cooperate with each other, the synchronization device can drive the double-headed threaded rod of the alignment device to rotate, and the rotation of the double-headed threaded rod can drive the two clamps to align the parts on the conveyor belt to prevent the parts from being offset during the transportation process due to motor vibration or the influence of external personnel.

[0015] 2. By setting the first motor, the stirring device and the scraping device to cooperate with each other, the first motor can drive the stirring device and the scraping device to work synchronously. The cadmium liquid in the stirring barrel can be stirred while the cadmium liquid attached to the inner wall of the stirring barrel can be scraped off, which effectively avoids the waste of resources.

[0016] In summary, the utility model arranges an alignment device, a synchronization device, a first motor, a stirring device, and a scraping device. The alignment device can be used to center the parts on the conveyor belt to prevent the parts from shifting. The stirring device and the scraping device can be used to scrape the cadmium liquid attached to the inner wall of the stirring barrel, thereby effectively avoiding the waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the precise control device for the cadmium plating production line proposed by the utility model;

[0018] Figure 2 It is a partial schematic diagram of the synchronization device of the precision control device of the cadmium plating production line proposed by the utility model;

[0019] Figure 3 This is a schematic diagram of the interior of a stirring barrel of a precision control device for a cadmium plating production line proposed by the utility model.

[0020] In the figure: 1 mounting base, 2 mounting groove, 3 fixing rod, 4 mixing barrel, 5 first motor, 6 second motor, 7 clamping plate, 8 conveyor belt, 9 double-headed threaded rod, 10 limiting rod, 11 first synchronous wheel, 12 second synchronous wheel, 13 synchronous belt, 14 driving roller, 15 feeding trough, 16 fixing shaft, 17 nozzle, 18 mixing rod, 19 first ring, 20 scraper, 21 connecting rod, 22 second ring. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Reference Figure 1-3The invention discloses a precise control device for a cadmium plating production line, comprising a mounting base 1, a mounting groove 2 being provided on the upper end surface of the mounting base 1, two driving rollers 14 being symmetrically mounted on the inner side wall of the mounting groove 2, and an output shaft of one of the driving rollers 14 passing through the inner side wall of the mounting groove 2 and extending outward, a conveyor belt 8 being installed between the two driving rollers 14, an alignment device being provided on the inner side wall of the mounting groove 2, and an output end of the alignment device being in contact with a surface of the conveyor belt 8, a synchronization device being installed between the alignment device and the driving rollers 14 corresponding in position, and a stirring barrel 4 being fixedly mounted on the upper end surface of the mounting base 1 through two fixing rods 3.

[0023] A feeding groove 15 is provided on the upper end surface of the stirring barrel 4, and a nozzle 17 is connected to the bottom end of the stirring barrel 4. Cadmium liquid can be added into the stirring barrel 4 through the feeding groove 15. A first motor 5 is fixedly installed on the upper end surface of the stirring barrel 4, and the output shaft of the first motor 5 passes through the upper end surface of the stirring barrel 4 and is extended to be installed with a stirring device. A plurality of scraping devices are fixedly connected to the output end of the stirring device, and the output end of the scraping device contacts the inner wall of the stirring barrel 4.

[0024] The alignment device includes a double-headed threaded rod 9, and the double-headed threaded rod 9 is installed on the inner wall of the mounting groove 2 through a bearing, and one end of the double-headed threaded rod 9 passes through the inner wall of the mounting groove 2 and extends toward the mounting groove 2, and the output end of the synchronization device is fixedly connected to one end of the double-headed threaded rod 9, and the double-headed threaded rod 9 is threadedly connected to two clamps 7, and the bottom ends of the two clamps 7 are in contact with the surface of the conveyor belt 8. It should be noted that: the two clamps 7 are respectively threadedly connected to the two opposite threads of the double-headed threaded rod 9.

[0025] A limit rod 10 is fixedly installed on the inner wall of the installation groove 2, and the two clamping plates 7 are slidably clamped on the outer wall of the limit rod 10. The limit rod 10 can limit the two clamping plates 7 to prevent the two clamping plates 7 from rotating with the double-headed threaded rod 9.

[0026] The synchronization device includes a first synchronization wheel 11, a second synchronization wheel 12 and a second motor 6, and the first synchronization wheel 11 is fixedly mounted on one end of the double-headed threaded rod 9, and the second synchronization wheel 12 is fixedly mounted on one end of a driving roller 14 at a corresponding position, and the second motor 6 is fixedly mounted on one side of the mounting base 1, and the output shaft of the second motor 6 is fixedly connected to the driving roller 14 at a corresponding position, and a synchronization belt 13 is installed between the first synchronization wheel 11 and the second synchronization wheel 12, and the first synchronization wheel 11 can be driven to rotate by the second motor 6, and the first synchronization wheel 11 can drive the second synchronization wheel 12 to rotate synchronously through the synchronization belt 13.

[0027] The stirring device includes a fixed shaft 16, and the fixed shaft 16 is fixedly connected to the output shaft of the first motor 5, and the output end of the scraping device is fixedly mounted on the outer wall of the fixed shaft 16, and a plurality of first rings 19 are equidistantly mounted on the outer wall of the fixed shaft 16, and a plurality of stirring rods 18 are fixedly mounted on the outer wall of each first ring 19.

[0028] The scraping device includes two second rings 22, and the second rings 22 are symmetrically fixedly installed on the outer wall of the fixed shaft 16, and two connecting rods 21 are symmetrically fixedly installed on the outer wall of each second ring 22. A scraper 20 is fixedly installed between the two connecting rods 21 on the same side, and the outer wall of each scraper 20 is in contact with the inner wall of the mixing barrel 4. The scraper 20 is in contact with the inner wall of the mixing barrel 4, so that the cadmium liquid attached to the inner wall of the mixing barrel 4 can be scraped off.

[0029] When the utility model is used, cadmium can be firstly added into the stirring barrel 4 through the feeding tank 15 .

[0030] Then the first motor 5 can be started, and the output shaft of the first motor 5 will drive the fixed shaft 16 to rotate synchronously, and the rotation of the fixed shaft 16 will drive the multiple first rings 19 and the multiple second rings 22 to rotate synchronously. Then the first ring 19 will drive the multiple stirring rods 18 on the outer wall of the fixer to rotate synchronously. At this time, the cadmium in the stirring barrel 4 can be stirred to keep the composition of the plating solution uniform, avoid local uneven composition and the formation of concentration gradients, and at the same time, impurities and bubbles generated during the addition of the cadmium solution can be taken away in time, which is beneficial to improve the purity and density of the coating. The rotation of the second ring 22 will drive the connecting rod 21 to rotate synchronously, and the rotation of the connecting rod 21 can drive the scraper 20 to scrape off the cadmium liquid attached to the inner wall of the stirring barrel 4 to prevent the cadmium liquid from adhering to the inner wall of the stirring barrel 4 and causing waste of resources.

[0031] After starting the second motor 6, the second motor 6 will drive the driving roller 14 fixed thereto to rotate, and then the conveyor belt 8 fixed on the two driving rollers 14 will rotate along with the rotating driving rollers 14, and then the parts can be placed on the conveyor belt 8. At this time, the first synchronous wheel 11 fixed on the second motor 6 will drive the second synchronous wheel 12 to rotate through the synchronous belt 13, and the rotation of the second synchronous wheel 12 can drive the double-headed threaded rod 9 to rotate. At this time, the two clamps 7 threadedly connected to the double-headed threaded rod 9 will slide on the surface of the conveyor belt 8 under the action of the limit rod 10. At this time, the parts placed on the conveyor belt 8 can be centered so that the parts can be transported along the conveyor belt 8 to the bottom of the mixing barrel 4, so that the nozzle 17 can be used to plate cadmium on them.

[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A precision control device for a cadmium plating production line, comprising a mounting base (1), characterized in that: The upper end surface of the mounting base (1) is provided with a mounting groove (2), and two driving rollers (14) are symmetrically mounted on the inner side wall of the mounting groove (2), and the output shaft of one of the driving rollers (14) passes through the inner side wall of the mounting groove (2) and extends outwardly, and a conveyor belt (8) is installed between the two driving rollers (14), and an alignment device is provided on the inner side wall of the mounting groove (2), and the output end of the alignment device is in contact with the surface of the conveyor belt (8), and a synchronization device is installed between the alignment device and the driving rollers (14) at corresponding positions, and a stirring barrel (4) is fixedly mounted on the upper end surface of the mounting base (1) through two fixing rods (3), and a first motor (5) is fixedly mounted on the upper end surface of the stirring barrel (4), and the output shaft of the first motor (5) passes through the upper end surface of the stirring barrel (4) and is extended to be mounted with a stirring device, and a plurality of scraping devices are fixedly connected to the output end of the stirring device, and the output end of the scraping device is in contact with the inner wall of the stirring barrel (4).

2. The precise control device for the cadmium plating production line according to claim 1, characterized in that: The alignment device comprises a double-threaded rod (9), and the double-threaded rod (9) is installed on the inner wall of the installation groove (2) through a bearing, and one end of the double-threaded rod (9) penetrates the inner wall of the installation groove (2) and extends toward the front, and the output end of the synchronization device is fixedly connected to one end of the double-threaded rod (9), and the double-threaded rod (9) is threadedly connected to two clamping plates (7), and the bottom ends of the two clamping plates (7) are in contact with the surface of the conveyor belt (8).

3. The precise control device for the cadmium plating production line according to claim 2, characterized in that: A limiting rod (10) is fixedly mounted on the inner side wall of the mounting groove (2), and the two clamping plates (7) are both slidably clamped on the outer wall of the limiting rod (10).

4. The precise control device for the cadmium plating production line according to claim 1, characterized in that: The synchronization device comprises a first synchronization wheel (11), a second synchronization wheel (12) and a second motor (6), wherein the first synchronization wheel (11) is fixedly mounted on one end of a double-threaded rod (9), and the second synchronization wheel (12) is fixedly mounted on one end of a driving roller (14) at a corresponding position, and the second motor (6) is fixedly mounted on one side of a mounting base (1), and an output shaft of the second motor (6) is fixedly connected to a driving roller (14) at a corresponding position, and a synchronization belt (13) is installed between the first synchronization wheel (11) and the second synchronization wheel (12).

5. The precise control device for the cadmium plating production line according to claim 1, characterized in that: The stirring device comprises a fixed shaft (16), and the fixed shaft (16) is fixedly connected to the output shaft of the first motor (5), and the output end of the scraping device is fixedly mounted on the outer wall of the fixed shaft (16), and a plurality of first rings (19) are equidistantly mounted on the outer wall of the fixed shaft (16), and a plurality of stirring rods (18) are fixedly mounted on the outer wall of each of the first rings (19).

6. The precise control device for the cadmium plating production line according to claim 5, characterized in that: The scraping device comprises two second rings (22), and the second rings (22) are symmetrically fixedly mounted on the outer wall of the fixed shaft (16), and two connecting rods (21) are symmetrically fixedly mounted on the outer wall of each second ring (22), and a scraper (20) is fixedly mounted between the two connecting rods (21) located on the same side, and the outer wall of each scraper (20) contacts the inner wall of the mixing barrel (4).

7. The precise control device for the cadmium plating production line according to claim 6, characterized in that: The upper end surface of the mixing barrel (4) is provided with a feeding groove (15), and the bottom end of the mixing barrel (4) is connected to a nozzle (17).