Tension segmented adjusting type warping machine for textile fabric preparation

Abstract

The utility model discloses a tension segmented adjusting type warping machine for textile fabric preparation, which relates to the technical field of warping machine tension adjustment and comprises a warping machine body, an adjusting and carding module is arranged on one side of the warping machine body and comprises a supporting plate, the top of the supporting plate is fixedly connected with a telescopic rod, and the telescopic rod is fixedly connected with the supporting plate. The other end of the telescopic rod is fixedly connected with a limiting block, one side of the limiting block is fixedly connected with an adjusting tension roller, the outer wall of the adjusting tension roller is fixedly connected with a first warping wheel, the two sides of the warping machine body are each provided with two penetrating holes, and the inner walls of the two opposite penetrating holes are movably connected with a first tension roller. The outer walls of the two first tension rollers located on the same side are slidably connected with the same connecting belt, and the outer walls of the two first tension rollers are fixedly connected with a second warping wheel. The tension segmented adjusting type warping machine for preparing the textile fabric has the effect of improving the production efficiency of the device and the quality of the textile fabric.

Description

Technical Field

[0001] The utility model relates to the technical field of tension adjustment of warping machines, in particular to a tension segmented adjustment type warping machine for preparing textile fabrics. Background Art

[0002] Warping of textile fabrics is a process of winding a certain number of warp yarns in parallel on a warp beam or weaving beam according to the specified length and width. The warp yarns after warping are used for sizing and drawing. Warping requires that the tension of each warp yarn is equal, the distribution on the warp beam or weaving beam is even, and the arrangement of colored yarns meets the process requirements.

[0003] Different types of yarns have different requirements for tension. However, during the tension adjustment process of the existing textile fabric warping machine, only the overall tension can be controlled, and segmented adjustment cannot be performed according to the characteristics of different yarns to ensure that each yarn can be warped at the optimal tension, which reduces the production efficiency of the device and the quality of the textile. Utility Model Content

[0004] The utility model discloses a tension segmented adjustable warping machine for preparing textile fabrics, aiming to solve the technical problem that during the tension adjustment process of the warping machine, the textile fabrics cannot be segmentedly adjusted according to the characteristics of different yarns, so as to ensure that each yarn can be warped under the optimal tension.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a tension-segmented adjustable warping machine for preparing textile fabrics, comprising a warping machine body, one side of the warping machine body is provided with an adjusting combing module, and the adjusting combing module comprises a support plate, the top of the support plate is fixedly connected with a telescopic rod, the end of the telescopic rod is fixedly connected with a limiting block, and one side of the limiting block is fixedly connected with an adjusting tension roller, the outer wall of the adjusting tension roller is fixedly connected with a warping wheel, two perforations are provided on both sides of the warping machine body, and the inner walls of the two opposite perforations are movably connected with a first tension roller, and the two located on the same side are fixedly connected with a first tension roller. The outer wall of the first tension roller is slidably connected to the same connecting belt, and the outer walls of the two first tension rollers are fixedly connected to a warping wheel 2; an outer wall of one of the two first tension rollers is fixedly connected to an electric driving rod, and the driving end of the electric driving rod is fixedly connected to a connecting plate; a plurality of circular holes 1 are equidistantly provided on an outer wall of the two warping wheels 2, and the inner walls of the plurality of circular holes 1 are movably connected to combing columns, and one end of the plurality of combing columns is fixedly connected to one side of the same connecting plate; a driving motor is fixedly connected to one side of the warping machine body, and the output end of the driving motor is connected to one end of one of the first tension rollers through a coupling.

[0006] By providing an adjustable combing module, when the device is in use, the telescopic rod is started to make the adjusting tension roller reciprocate in the slide slot, so that the device can achieve the effect of adjusting the tension in sections. The device can adapt to the optimal tension required by different yarns in the warping process by adjusting the tension in sections, so that the original mechanical properties of the yarn will not be lost, and the winding density of the warp beam can be guaranteed to meet the design requirements. At the same time, the drive motor is started to move the first tension roller, thereby driving the second warping wheel to make a circular motion, so that the combing column moves, so as to prevent the yarn on the device from being entangled when adjusting the tension, reduce the staff's shutdown combing operation, and improve the device's autonomy. If the device needs to be inspected and cleaned, the electric drive rod is started at this time, so that the multiple combing columns fixed on the connecting plate are flush with the surface of the second warping wheel, which is convenient for the workers to inspect and clean.

[0007] In a preferred solution, an anti-breaking module is provided on one side of the warping machine body, and the anti-breaking module includes two support frames, two circular holes are opened on both sides of the two support frames, and the interiors of the two circular holes are movably connected with rotating shafts, and the outer wall of one side of one rotating shaft is fixedly connected with a transmission gear; the opposite ends of the two rotating shafts are fixedly connected with the same mounting plate, and the outer wall of the mounting plate is fixedly connected with a plurality of buffer springs at equal distances, and the outer walls of the two rotating shafts are fixedly connected with the same yarn tube; the two support frames are fixedly connected with a cross plate on the same side as the transmission gear, and the top of the cross plate is fixedly connected with a servo motor, and the driving end of the servo motor is connected with the driving gear through a coupling, and the transmission gear is meshed with the driving gear through the tooth groove.

[0008] By providing an anti-breaking module, when the device is adjusting the tension, the servo motor is started to rotate the driving gear. Since the transmission gear and the driving gear are meshed through the tooth groove, the transmission gear can drive the rotating shaft to make a circular motion, so that when adjusting the tension, the yarn tube can freely retract and release the yarn to prevent the yarn from breaking. When the yarn tube reels the yarn, the tension suddenly changes. The buffer spring uses its own elasticity to buffer the impact force of the yarn on the yarn tube, further preventing the yarn from breaking and messy winding due to tension changes. In addition, the device can reduce mechanical shock and rotation speed through the joint work of the transmission gear and the driving gear, thereby increasing the service life and accuracy of the device.

[0009] From the above, it can be seen that the tension-segmented adjustable warping machine for textile fabric preparation provided by the utility model has the technical effect of performing segmented adjustment according to the characteristics of different yarns, ensuring that each yarn can be warped under the optimal tension, thereby improving the autonomy and production efficiency of the device and the quality of the textile fabrics. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1This is a schematic diagram of the main structure of a tension-section-adjustable warping machine for preparing textile fabrics proposed by the utility model;

[0011] Figure 2 This is a partial structural schematic diagram of an adjustment and combing module of a tension segmented adjustment warping machine for preparing textile fabrics proposed by the utility model;

[0012] Figure 3 This is a partial structural schematic diagram of an anti-breaking module of a tension-segmented adjustable warping machine for preparing textile fabrics proposed by the utility model;

[0013] Figure 4 The utility model provides a schematic cross-sectional structure diagram of a yarn tube in an anti-breaking module of a tension-section-adjustable warping machine for preparing textile fabrics.

[0014] In the accompanying drawings: 1. Warping machine body; 2. Adjusting combing module; 201. Support plate; 202. Telescopic rod; 203. Limiting block; 204. Adjusting tension roller; 205. Warping wheel one; 206. Driving motor; 207. Electric driving rod; 208. Connecting plate; 209. Combing column; 210. Connecting belt; 211. Warping wheel two; 212. First tension roller; 3. Anti-breaking module; 301. Support frame; 302. Cross plate; 303. Servo motor; 304. Driving gear; 305. Transmission gear; 306. Rotating shaft; 307. Yarn tube; 308. Mounting plate; 309. Buffer spring. DETAILED DESCRIPTION

[0015] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0016] The utility model discloses a tension-segmented warping machine for preparing textile fabrics, which is mainly used in the scenario where, during the tension adjustment process of the warping machine for existing textile fabrics, segmented adjustment cannot be performed according to the characteristics of different yarns to ensure that each yarn can be warped at the optimal tension, thereby reducing the production efficiency of the device and the quality of the textile fabrics.

[0017] Reference Figure 1-Figure 2A tension-segmented warping machine for preparing textile fabrics comprises a warping machine body 1, an adjusting combing module 2 is arranged on one side of the warping machine body 1, and the adjusting combing module 2 comprises a support plate 201, a telescopic rod 202 is fixedly connected to the top of the support plate 201, a limit block 203 is fixedly connected to the end of the telescopic rod 202, and a tension-adjusting roller 204 is fixedly connected to one side of the limit block 203, and a warping wheel 205 is fixedly connected to the outer wall of the tension-adjusting roller 204, two perforations are arranged on both sides of the warping machine body 1, and a first tension roller 212 is movably connected to the inner walls of the two opposite perforations, and the outer walls of the two first tension rollers 212 on the same side are slidably connected to the same tension rollers 214. A connecting belt 210, the outer walls of the two first tension rollers 212 are fixedly connected to a warping wheel 211; an outer wall of one of the two first tension rollers 212 is fixedly connected to an electric drive rod 207, and the driving end of the electric drive rod 207 is fixedly connected to a connecting plate 208; a plurality of circular holes 1 are equidistantly provided on an outer wall of the two warping wheels 211, and the inner walls of the plurality of circular holes 1 are movably connected to combing columns 209, and one end of the plurality of combing columns 209 is fixedly connected to one side of the same connecting plate 208; a drive motor 206 is fixedly connected to one side of the warping machine body 1, and the output end of the drive motor 206 is connected to one end of one of the first tension rollers 212 through a coupling.

[0018] Reference Figure 1 , Figure 3 and Figure 4 In a preferred embodiment, an anti-breaking module 3 is provided on one side of the warping machine body 1, and the anti-breaking module 3 includes two support frames 301, and circular holes 2 are opened on both sides of the two support frames 301, and the interiors of the two circular holes 2 are movably connected with rotating shafts 306, and the outer wall of one side of one rotating shaft 306 is fixedly connected with a transmission gear 305; the opposite ends of the two rotating shafts 306 are fixedly connected with the same mounting plate 308, and the outer wall of the mounting plate 308 is fixedly connected with a plurality of buffer springs 309 at equal distances, and the outer walls of the two rotating shafts 306 are fixedly connected with the same yarn tube 307; the two support frames 301 are fixedly connected with a cross plate 302 on the same side as the transmission gear 305, and the top of the cross plate 302 is fixedly connected with a servo motor 303, and the driving end of the servo motor 303 is connected with a driving gear 304 through a coupling, and the transmission gear 305 is meshed with the driving gear 304 through the tooth groove.

[0019] Working principle: When the device is in use, the telescopic rod 202 is started to make the tension adjustment roller 204 reciprocate in the slide slot, so as to adjust the optimal tension required for different yarns. At the same time, the drive motor 206 is started to move the first tension roller 212, thereby driving the warping wheel 211 to make a circular motion, so that the combing column 209 moves to prevent the yarns from being entangled with each other. If the device needs to be inspected and cleaned, the electric drive rod 207 is started to make the multiple combing columns 209 fixed on the connecting plate 208 flush with the surface of the warping wheel 211, so that the yarns can be easily entangled with each other. It is convenient for workers to check and clean; when the device is adjusting the tension, the servo motor 303 is started to rotate the driving gear 304. Since the transmission gear 305 is meshed with the driving gear 304 through the tooth groove, the transmission gear 305 can drive the rotating shaft 306 to move in a circle, so that when the tension is adjusted, the yarn drum 307 can freely retract and release the yarn to prevent the yarn from breaking. When the yarn drum 307 reels the yarn, the tension suddenly changes, and the buffer spring 309 uses its own elasticity to buffer the impact force on the yarn on the yarn drum 307.

[0020] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.

Claims

1. A tension-segmented adjustable warping machine for preparing textile fabrics, comprising a warping machine body (1), characterized in that: An adjusting combing module (2) is provided on one side of the warping machine body (1), and the adjusting combing module (2) comprises a support plate (201), a telescopic rod (202) is fixedly connected to the top of the support plate (201), an end of the telescopic rod (202) is fixedly connected to a limit block (203), and one side of the limit block (203) is fixedly connected to an adjusting tension roller (204), an outer wall of the adjusting tension roller (204) is fixedly connected to a warping wheel 1 (205), two through holes are provided on both sides of the warping machine body (1), and the inner walls of the two opposite through holes are movably connected to a first tension roller (212), the outer walls of the two first tension rollers (212) on the same side are slidably connected to the same connecting belt (210), and the outer walls of the two first tension rollers (212) are fixedly connected to a warping wheel 2 (211).

2. The tension-segmented adjustable warping machine for preparing textile fabrics according to claim 1, characterized in that: An outer wall of one of the two first tension rollers (212) is fixedly connected to an electric drive rod (207), and a driving end of the electric drive rod (207) is fixedly connected to a connecting plate (208).

3. A tension-segmented adjustable warping machine for preparing textile fabrics according to claim 2, characterized in that: An outer wall of one of the two warping wheels (211) is provided with a plurality of circular holes (1) at equal intervals, and the inner walls of the plurality of circular holes (1) are all movably connected to a combing column (209), and one end of the plurality of combing columns (209) is fixedly connected to one side of the same connecting plate (208).

4. The tension-segmented adjustable warping machine for preparing textile fabrics according to claim 1, characterized in that: A drive motor (206) is fixedly connected to one side of the warping machine body (1), and an output end of the drive motor (206) is connected to one end of one of the first tension rollers (212) via a coupling.

5. The tension-segmented adjustable warping machine for preparing textile fabrics according to claim 1, characterized in that: An anti-breaking module (3) is provided on one side of the warping machine body (1), and the anti-breaking module (3) comprises two support frames (301), two circular holes are provided on both sides of the two support frames (301), and the insides of the two circular holes are movably connected to a rotating shaft (306), and a transmission gear (305) is fixedly connected to an outer wall of one side of one rotating shaft (306).

6. A tension-segmented adjustable warping machine for preparing textile fabrics according to claim 5, characterized in that: The opposite ends of the two rotating shafts (306) are fixedly connected to a same mounting plate (308), and the outer wall of the mounting plate (308) is fixedly connected to a plurality of buffer springs (309) at equal distances, and the outer walls of the two rotating shafts (306) are fixedly connected to a same yarn tube (307).

7. The tension-segmented adjustable warping machine for preparing textile fabrics according to claim 5, characterized in that: A transverse plate (302) is fixedly connected to the same side of the two support frames (301) as the transmission gear (305), and a servo motor (303) is fixedly connected to the top of the transverse plate (302). The driving end of the servo motor (303) is connected to the driving gear (304) via a coupling, and the transmission gear (305) meshes with the driving gear (304) via a tooth groove.

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