Self-correcting yarn feeding device of textile fabric warp knitting machine
By designing a self-correcting and biased yarn feeding device in a textile fabric warp knitting machine, the adaptive deviation correction of the yarn is achieved using components such as drive motors and bidirectional screws, the problem of unstable yarn transport caused by offset during the yarn feeding process of the yarn correction machine is solved, and the warping speed and production efficiency are improved.
Patent Information
- Application Number
- CN202520017667.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2035-01-06
AI Technical Summary
The offset machine shifts during the feeding process, resulting in unstable yarn transport, excessive local stress, uneven tension, interfering with normal feeding speed and reducing production efficiency.
A self-correcting and biasing yarn feeding device of textile fabric warp knitting machine is designed, including a warp knitting machine body and a biasing correction component. The biasing correction component is composed of a driving motor, a bidirectional screw, a slider, a connecting frame, a mounting plate, a biasing pulley, etc. Through the coordinated work of these components, the adaptive biasing correction of the yarn is achieved.
By accurately correcting the deviation, the yarns are arranged neatly when entering the warping roller, which improves the uniformity of the yarn distribution after warping, improves the warping speed, and thus improves the efficiency of the entire production process.
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Figure CN222684923U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textiles, in particular to a self-correcting yarn feeding device for a textile fabric warp knitting machine. Background Art
[0002] A knitted fabric is formed by simultaneously forming loops on all the working needles of the warp-feeding machine with one or several groups of parallel yarns. This method is called warp knitting, and the fabric is called warp knitted fabric. The machine that completes this warp knitting is called a warp knitting machine. The warp knitting machine is mainly composed of a weaving mechanism, a comb slidable mechanism, a warp feeding mechanism, a pulling and winding mechanism, and a transmission mechanism. The main loop-forming parts of the warp knitting machine are knitting needles, guide needles, sinkers, and pressing plates (for crochet machines). The knitting needles are mounted on the needle bed in an row and move with the needle bed. The guide needles are mounted on the strips to form a comb. The warp yarn passes through the holes of the guide needles, moves with the comb and is wrapped around the needles. The fabric is woven through the coordinated movement of the knitting needles, sinkers and other loop-forming parts.
[0003] The continuous deviation of the deviation corrector during the yarn feeding process will make the yarn conveying speed unstable, which may cause excessive force on the yarn locally, resulting in uneven yarn tension, which will interfere with the normal feeding speed of the yarn and make it difficult to maintain a constant warping speed, thereby reducing production efficiency. Utility Model Content
[0004] The utility model discloses a self-correcting yarn feeding device for a textile fabric warp knitting machine, aiming to solve the technical problem that deviation occurs when a correcting machine feeds yarn, resulting in unstable yarn conveying, excessive local force, uneven tension, and interference with normal feeding.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a self-correcting yarn feeding device of a warp knitting machine for textile fabrics, comprising a warp knitting machine body, a correction component is arranged inside the warp knitting machine body, the correction component comprises a driving motor, the driving motor is located on the outside of the warp knitting machine body, and the power output shaft of the driving motor is connected to a bidirectional screw rod through a bearing transmission, a circular hole is opened on the side of the warp knitting machine body close to the driving motor, the end of the bidirectional screw rod close to the driving motor is movably connected between the inside of the circular hole, the end of the bidirectional screw rod away from the driving motor is movably connected to the inner wall of the warp knitting machine body, and the outer center position of the bidirectional screw rod is movably connected with a fixed mounting piece, the bottom of the fixed mounting piece is fixedly connected to the bottom end of the inner wall of the warp knitting machine body, the outer side of the bidirectional screw rod is movably connected with a symmetrical sliding piece, the top of the sliding piece is fixedly connected with a connecting frame, the top of the sliding piece is fixedly connected with a mounting plate, and the mounting plate is located in front of the connecting frame, the opposite side of the symmetrical connecting frame is fixedly connected with a connecting rod, and the outer side of the connecting rod is movably connected with a plurality of correction pulleys.
[0006] By providing a warping machine body and a correcting assembly, before the yarn enters the warping roller, the driving motor in the correcting assembly is started to drive the bidirectional lead screw to rotate, and the fixed mounting part at the center position of the outer side of the bidirectional lead screw is fixed to the bottom end of the inner wall of the warping machine body to play a supporting role. When the bidirectional lead screw rotates, the symmetrical sliding parts on its outer side will adaptively adjust along the lead screw according to the width of the yarn, and the connecting frame and the mounting plate on the top of the sliding part will move accordingly, and the connecting rod on the connecting frame will also move along, and the multiple correcting pulleys on the outer side of the connecting rod correct the yarn by their own position changes, so that it can enter the warping roller more accurately. In the process, accurate correction can make the yarn arranged neatly when entering the warping roller, so that the distribution of the yarn after warping is more uniform, which improves the speed of warping and thus improves the efficiency of the entire production process.
[0007] In a preferred embodiment, the top ends of the plurality of mounting plates are fixedly connected with a plurality of buffer springs, the top ends of the mounting plates are fixedly connected with a plurality of telescopic rods, and the telescopic rods are located on the inner sides of the buffer springs, the top ends of the telescopic rods and the buffer springs are fixedly connected with auxiliary pads, the symmetrical auxiliary pads are located below the deviation-correcting pulley, the bottom ends of the plurality of sliding members are provided with through holes, the insides of the through holes are movably connected with auxiliary round rods, the two ends of the auxiliary round rods are fixedly connected to the inner wall of the warp deflector body, the bottom end of the driving motor is fixedly connected to the motor frame, and the bottom end of the motor frame is axially connected to the warp deflector The outer sides of the machine body are fixedly connected, the inner wall of the warp deflection machine body is fixedly connected with a warping roller, the warping roller is located in front of the correcting assembly, the inner wall of the warp deflection machine body is fixedly connected with an auxiliary guide roller, the auxiliary guide roller is located between the warping roller and the correcting assembly, the inner wall of the warp deflection machine body is movably connected with an electric rotating rod, and a hole is opened at the end of the warp deflection machine body away from the driving motor, the inside of the hole is movably connected with a rotating shaft, the end of the rotating shaft close to the driving motor is fixedly connected to one end of the electric rotating rod, and the outer side of the rotating shaft away from the driving motor is movably connected with a belt.
[0008] By arranging a buffer spring, a telescopic rod, an auxiliary pad, an auxiliary round rod, a motor frame, a warping roller, an auxiliary guide roller, an electric rotating rod, a rotating shaft and a belt, when the yarn is corrected, the buffer spring and the telescopic rod on the top of the mounting plate are compressed or extended, and the upper auxiliary pad flexibly contacts according to the real-time state of the yarn to buffer the impact of the yarn and assist in correcting the deviation to avoid damage to the yarn and components. At the same time, the auxiliary guide roller on the inner wall of the warping machine body guides the yarn forward and assists its transition to the warping roller. After the electric rotating rod is started, it drives the rotating shaft to rotate, and the belt outside the rotating shaft moves accordingly.
[0009] In a preferred solution, a separation component is arranged at the rear of the deviation correction component, and the separation component includes a symmetrical linkage shaft rod, the linkage shaft rod away from the driving motor is movably connected to the inner side of the belt away from the rotating shaft, and the opposite ends of the linkage shaft rod are fixedly connected to the vertical bevel gear, the top of the vertical bevel gear is movably connected to the transverse bevel gear, the transverse bevel gear and the vertical bevel gear are meshed through tooth grooves, the opposite side of the vertical bevel gear is movably connected to a movable rod, and symmetrical movable frames are arranged on both sides of the plurality of transverse bevel gears. The inside of the bottom end of the movable frame close to the vertical bevel gear is fixedly connected to the outside of the linkage shaft rod, and the inside of the bottom end of the movable frame away from the vertical bevel gear is movably connected to the outside of the movable rod. The outside of the movable rod is fixedly connected with symmetrical fixing parts, and the bottom ends of the fixing parts are fixedly connected to the bottom ends of the inner walls of the warp-biased machine body. The fixing parts are located in front of the symmetrical movable frames, and the top of the movable frames is fixedly connected with connecting plates, the top of the connecting plates is fixedly connected with angle offset plates, and the top of the angle offset plates is fixedly connected with multiple separation round rods.
[0010] By providing a deviation correction component, when the warping machine is working, the movement of the belt drives the linkage shaft to rotate, and the linkage shaft then drives the vertical bevel gear to rotate. Since the vertical bevel gear and the transverse bevel gear are tightly meshed through the tooth grooves, when the vertical bevel gear rotates, the transverse bevel gear will rotate synchronously. While the vertical bevel gear rotates, the symmetrical fixings fixed on the outside of the movable rod secure the movable rod to the bottom end of the inner wall of the warping machine body, ensuring that the rotation trajectory of the movable rod is stable, and the movable frame moves with the linkage shaft; the connecting plate on the top of the movable frame drives the angle offset plate to swing, and the multiple separation round rods on the top of the angle offset plate begin to separate the yarns. These separation round rods accurately separate and straighten the entangled or stacked yarns according to the set movement trajectory and angle, so that the yarns are evenly dispersed, so that they can enter the warping roller and other processes more smoothly in the subsequent processes, thereby improving the fineness and quality of yarn processing and ensuring the efficient and orderly progress of the textile process.
[0011] From the above, it can be seen that the self-correcting yarn feeding device of a textile fabric warp knitting machine provided by the utility model has the technical effect of accurate correction, which can make the yarn material arranged neatly when entering the warping roller, so that the yarn distribution after warping is more uniform, the warping speed is improved, and the efficiency of the entire production process is further improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the overall structure of a self-correcting yarn feeding device for a warp knitting machine for textile fabrics proposed by the utility model;
[0013] Figure 2 This is a schematic diagram of the belt structure of a self-correcting yarn feeding device of a textile fabric warp knitting machine proposed by the utility model;
[0014] Figure 3 This is a schematic diagram of the auxiliary pad structure of a self-correcting yarn feeding device of a warp knitting machine for textile fabrics proposed by the utility model;
[0015] Figure 4 This is a schematic structural diagram of a deviation-correcting component of a self-correcting yarn feeding device of a warp knitting machine for textile fabrics proposed by the utility model;
[0016] Figure 5 The utility model is a schematic diagram of the structure of separation components of a self-correcting yarn feeding device of a warp knitting machine for textile fabrics.
[0017] In the attached drawings: 1. warping machine body; 2. warping roller; 3. auxiliary guide roller; 4. electric rotating rod; 5. rotating shaft; 6. belt; 7. motor frame; 8. correction assembly; 801. driving motor; 802. bidirectional screw; 803. fixed mounting piece; 804. sliding piece; 805. connecting frame; 806. mounting plate; 807. correction pulley; 808. connecting rod; 9. auxiliary round rod; 10. auxiliary pad; 11. telescopic rod; 12. buffer spring; 13. separation assembly; 1301. linkage shaft; 1302. movable rod; 1303. vertical bevel gear; 1304. horizontal bevel gear; 1305. movable frame; 1306. connecting plate; 1307. fixing piece; 1308. angle deviation plate; 1309. separation round rod. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0019] The utility model discloses a self-correcting yarn feeding device for a warp knitting machine for textile fabrics. It is mainly used in scenarios where the deviation correcting machine continuously deviates during the yarn feeding process, which may cause the conveying speed of the yarn to be unstable, and may cause excessive force on the yarn locally, resulting in uneven tension of the yarn, which may interfere with the normal feeding speed of the yarn and make it difficult to maintain a constant warping speed, thereby reducing production efficiency.
[0020] Reference Figure 1-Figure 5A self-correcting yarn feeding device for a warp knitting machine for textile fabrics comprises a warp knitting machine body 1, a correction component 8 is arranged inside the warp knitting machine body 1, the correction component 8 comprises a driving motor 801, the driving motor 801 is located outside the warp knitting machine body 1, and the power output shaft of the driving motor 801 is connected to a bidirectional screw rod 802 through a bearing transmission, a round hole is opened on one side of the warp knitting machine body 1 close to the driving motor 801, one end of the bidirectional screw rod 802 close to the driving motor 801 is located inside the round hole and is connected by rotation, and one end of the bidirectional screw rod 802 away from the driving motor 801 is connected to the inner wall of the warp knitting machine body 1 by rotation, and the bidirectional screw rod 802 is connected to the inner wall of the warp knitting machine body 1 by rotation, and the bidirectional screw rod 802 is connected to the inner wall of the warp knitting machine body 1 by rotation. A fixed mounting part 803 is connected to the outer center position of the bidirectional lead screw 802 by rotation, and the bottom of the fixed mounting part 803 is connected to the bottom end of the inner wall of the warp machine body 1 by bolts. The outer side of the bidirectional lead screw 802 is connected to a symmetrical sliding part 804 by sliding, and the top of the sliding part 804 is connected to a connecting frame 805 by bolts. The top of the sliding part 804 is connected to a mounting plate 806 by bolts, and the mounting plate 806 is located in front of the connecting frame 805. The opposite sides of the symmetrical connecting frame 805 are connected to a connecting rod 808 by bolts, and the outer side of the connecting rod 808 is connected to a plurality of correcting pulleys 807 by rotation.
[0021] Reference Figure 1 , Figure 2 and Figure 3 In a preferred embodiment, the top ends of the plurality of mounting plates 806 are connected to a plurality of buffer springs 12 by bolts, the top ends of the mounting plates 806 are connected to a plurality of telescopic rods 11 by bolts, and the telescopic rods 11 are located on the inner side of the buffer springs 12, the top ends of the telescopic rods 11 and the buffer springs 12 are connected to auxiliary pads 10 by bolts, and the symmetrical auxiliary pads 10 are located below the deviation correction pulley 807, the bottom ends of the plurality of sliding members 804 are provided with through holes, the insides of the through holes are connected to auxiliary round rods 9 by sliding, the two ends of the auxiliary round rods 9 are connected to the inner wall of the warp machine body 1 by bolts, the bottom end of the driving motor 801 is connected to the motor frame 7 by bolts, and the bottom of the motor frame 7 The ends are connected to the outer side of the warp machine body 1 by bolts, the inner wall of the warp machine body 1 is connected with a warping roller 2 by bolts, the warping roller 2 is located in front of the correcting assembly 8, the inner wall of the warp machine body 1 is connected with an auxiliary guide roller 3 by bolts, the auxiliary guide roller 3 is located between the warping roller 2 and the correcting assembly 8, the inner wall of the warp machine body 1 is connected with an electric rotating rod 4 by rotation, and a hole is opened at the end of the warp machine body 1 away from the driving motor 801, the inside of the hole is connected with a rotating shaft 5 by rotation, the end of the rotating shaft 5 close to the driving motor 801 is connected to one end of the electric rotating rod 4 by bolts, and the outer side of the end of the rotating shaft 5 away from the driving motor 801 is connected with a belt 6 by rotation.
[0022] Reference Figure 2 and Figure 5In a preferred embodiment, a separation component 13 is provided at the rear of the deviation correction component 8, and the separation component 13 includes a symmetrical linkage shaft 1301, and the linkage shaft 1301 away from the driving motor 801 is connected to the inner side of the belt 6 away from the rotating shaft 5 through rotation, and the opposite ends of the linkage shaft 1301 are connected with vertical bevel gears 1303 by bolts, and the tops of the vertical bevel gears 1303 are connected with transverse bevel gears 1304 through rotation, and the transverse bevel gears 1304 and the vertical bevel gears 1303 are meshed with tooth grooves, and the opposite sides of the vertical bevel gears 1303 are connected with movable rods 1302 through rotation, and symmetrical movable frames 1305 are provided on both sides of the multiple transverse bevel gears 1304, and the movable rods 1302 are connected to the opposite sides of the vertical bevel gears 1303 through rotation. The inside of the bottom end of the movable frame 1305 of 1303 is connected to the outside of the linkage shaft 1301 by bolts, and the inside of the bottom end of the movable frame 1305 away from the vertical bevel gear 1303 is connected to the outside of the movable rod 1302 by rotation, the outside of the movable rod 1302 is connected with symmetrical fixing parts 1307 by bolts, the bottom end of the fixing parts 1307 and the bottom end of the inner wall of the warp machine body 1 are connected by bolts, the fixing parts 1307 are located in front of the symmetrical movable frame 1305, and the top of the movable frame 1305 is connected with a connecting plate 1306 by bolts, the top of the connecting plate 1306 is connected with an angle offset plate 1308 by bolts, and the top of the angle offset plate 1308 is connected with multiple separation round rods 1309 by bolts.
[0023] Working principle: When the yarn is delivered to the warp deflection machine, the driving motor 801 starts first to drive the bidirectional screw 802 to rotate, the fixed mounting part 803 ensures the stability of the bidirectional screw 802, and the symmetrical sliding part 804 slides along the bidirectional screw 802, driving the connecting frame 805 and the mounting plate 806 to move synchronously, so that the deviation correction pulley 807 can accurately adjust its position to cater to the yarn. The buffer spring 12 below cooperates with the telescopic rod 11, and the auxiliary pad 10 buffers the contact impact of the yarn to help it transition smoothly. The yarn moves forward and moves regularly through the auxiliary guide roller 3. Towards, towards the warping roller 2, at the same time, the electric rotating rod 4 runs, driving the belt 6 to run, the belt 6 pulls the linkage shaft 1301 to rotate, prompting the vertical bevel gear 1303 to rotate, and the horizontal bevel gear 1304 to move synchronously through the tooth groove engagement, the movable rod 1302 rotates stably under the limit of the fixing part 1307, and the movable frames 1305 on both sides are linked, and the movable frames 1305 drive the angle deviation plate 1308 to swing through the connecting plate 1306, and the separation round rod 1309 at the top separates the yarn.
[0024] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.
Claims
1. A self-correcting yarn feeding device for a warp knitting machine for textile fabrics, comprising a warp knitting machine body (1), characterized in that: A deflection correction component (8) is arranged inside the warp deflection machine body (1), and the deflection correction component (8) comprises a drive motor (801), the drive motor (801) is located outside the warp deflection machine body (1), and a power output shaft of the drive motor (801) is connected to a bidirectional screw rod (802) through a bearing transmission, a circular hole is provided on a side of the warp deflection machine body (1) close to the drive motor (801), an end of the bidirectional screw rod (802) close to the drive motor (801) is movably connected to the inside of the circular hole, an end of the bidirectional screw rod (802) away from the drive motor (801) is movably connected to the inner wall of the warp deflection machine body (1), and the bidirectional screw rod (802) is A fixed mounting member (803) is movably connected at the center position of the outer side, the bottom of the fixed mounting member (803) is fixedly connected to the bottom end of the inner wall of the warp deflection machine body (1), the outer side of the bidirectional screw rod (802) is movably connected to a symmetrical sliding member (804), the top of each sliding member (804) is fixedly connected to a connecting frame (805), the top of each sliding member (804) is fixedly connected to a mounting plate (806), and the mounting plate (806) is located in front of the connecting frame (805), the opposite side of the symmetrical connecting frame (805) is fixedly connected to a connecting rod (808), and the outer side of each connecting rod (808) is movably connected to a plurality of correcting pulleys (807).
2. A self-correcting yarn feeding device for a textile fabric warp knitting machine according to claim 1, characterized in that: The top ends of the plurality of mounting plates (806) are fixedly connected to a plurality of buffer springs (12), the top ends of the mounting plates (806) are fixedly connected to a plurality of telescopic rods (11), and the telescopic rods (11) are located inside the buffer springs (12), the top ends of the telescopic rods (11) and the buffer springs (12) are fixedly connected to auxiliary pads (10), and the symmetrical auxiliary pads (10) are located below the deviation-correcting pulley (807).
3. The self-correcting yarn feeding device for a textile fabric warp knitting machine according to claim 2, characterized in that: The bottom ends of the plurality of sliding members (804) are provided with through holes, the insides of the through holes are movably connected to auxiliary round rods (9), both ends of the auxiliary round rods (9) are fixedly connected to the inner wall of the warp machine body (1), the bottom end of the drive motor (801) is fixedly connected to the motor frame (7), and the bottom end of the motor frame (7) is fixedly connected to the outer side of the warp machine body (1), the inner wall of the warp machine body (1) is fixedly connected to a warping roller (2), and the warping roller (2) is located in front of the correction component (8).
4. A self-correcting yarn feeding device for a warp knitting machine for textile fabrics according to claim 3, characterized in that: An auxiliary guide roller (3) is fixedly connected to the inner wall of the warp machine body (1), and the auxiliary guide roller (3) is located between the warping roller (2) and the deviation correction component (8). An electric rotating rod (4) is movably connected to the inner wall of the warp machine body (1), and a hole is provided at one end of the warp machine body (1) away from the drive motor (801), and a rotating shaft (5) is movably connected inside the hole. An end of the rotating shaft (5) close to the drive motor (801) is fixedly connected to one end of the electric rotating rod (4), and a belt (6) is movably connected to the outer side of the end of the rotating shaft (5) away from the drive motor (801).
5. The self-correcting yarn feeding device for a warp knitting machine for textile fabrics according to claim 4, characterized in that: A separation assembly (13) is arranged at the rear of the deviation correction assembly (8), and the separation assembly (13) comprises symmetrical linkage shafts (1301), wherein the linkage shafts (1301) away from the drive motor (801) are movably connected to the inner side of the belt (6) away from the rotating shaft (5), and the opposite ends of the linkage shafts (1301) are fixedly connected to vertical bevel gears (1303), and the tops of the vertical bevel gears (1303) are movably connected to transverse bevel gears (1304), and the transverse bevel gears (1304) and the vertical bevel gears (1303) are meshed with each other via tooth grooves, and the opposite sides of the vertical bevel gears (1303) are movably connected to movable rods (1302).
6. A self-correcting yarn feeding device for a warp knitting machine for textile fabrics according to claim 5, characterized in that: Symmetrical movable frames (1305) are provided on both sides of the plurality of transverse bevel gears (1304); the interior of the bottom end of the movable frame (1305) close to the vertical bevel gear (1303) is fixedly connected to the outer side of the linkage shaft (1301); and the interior of the bottom end of the movable frame (1305) away from the vertical bevel gear (1303) is movably connected to the outer side of the movable rod (1302).
7. A self-correcting yarn feeding device for a textile fabric warp knitting machine according to claim 6, characterized in that: The outer sides of the movable rods (1302) are fixedly connected with symmetrical fixing members (1307), the bottom ends of the fixing members (1307) are fixedly connected to the bottom ends of the inner walls of the warp deflector body (1), the fixing members (1307) are located in front of the symmetrical movable frames (1305), the tops of the movable frames (1305) are fixedly connected with connecting plates (1306), the top ends of the connecting plates (1306) are fixedly connected with angle deviation plates (1308), and the top ends of the angle deviation plates (1308) are fixedly connected with a plurality of separation round rods (1309).