Double-layer staggered dip dyeing mechanism of dyeing machine
By designing a double-layer staggered dipping mechanism in the dyeing machine, including automatic transportation and anti-sputtering devices, the problems of manpower operation, fabric damage and dye waste in the prior art are solved, and efficient and man-saving cloth dipping and transportation are achieved, reducing the sputtering loss of dyes.
Patent Information
- Application Number
- CN202421194854.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-05-29
AI Technical Summary
When used, the existing double-layer interleaved dipping machine requires a lot of manpower to operate, which can easily lead to the fabric being touched, wrinkled and damaged, and it will be inconvenient to transport, and the dye is easily sputtered and waste.
A double-layer interlaced dipping mechanism of a dyeing machine is designed, including a dyeing tank, a support rod, an auxiliary rod, a circular roller, a partition, an auxiliary transport device and an anti-sputtering device. The auxiliary transport device realizes automatic transport of fabrics through the platform, universal wheel and extension plate, and the anti-sputtering device reduces sputtering of dyes through rectangular rings and rectangular plates.
Through automated auxiliary transportation devices, manpower operation is reduced, wrinkles and damage of the fabric are avoided, and transportation efficiency is improved. The anti-sputtering device effectively reduces the splashing of dyes and reduces material waste.
Smart Images

Figure CN222684998U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a double-layer staggered dyeing mechanism of a dyeing machine, in particular to a double-layer staggered dyeing mechanism of a dyeing machine. Background Art
[0002] Double-layer interlaced dyeing mechanism, also known as double-layer dip-dyeing mechanism or double-layer dyeing mechanism, usually refers to a special dyeing equipment or process used in textile production. This mechanism allows different color effects to be achieved on different layers or between fibers of the textile, thereby creating rich color levels and visual effects. This dyeing technology is usually used to create textiles with unique beauty and artistic sense, such as fashion, home textiles and decorations. Through the double-layer interlaced dyeing mechanism, designers can achieve more complex and creative color combinations, thereby meeting consumers' demand for personalized, fashionable and high-quality textiles;
[0003] When the existing double-layer staggered dyeing machine is in use, the dyed cloth or other materials need to be operated and taken out by the staff constantly, which is very labor-intensive, and it is easy for the cloth to stick to the ground, and it is also easy to cause the cloth to be wrinkled and damaged. It is also extremely inconvenient during transportation. When dyeing the cloth, the dye in the dye tank will be splashed out by the cloth, which is relatively wasteful of dye. Utility Model Content
[0004] The main purpose of the utility model is to provide a double-layer staggered dyeing mechanism of a dyeing machine to solve the problems raised in the related art. When the existing double-layer staggered dyeing machine is in use, the dyed cloth or other materials need to be operated and taken out by the staff constantly, which is very labor-intensive and easy to make the cloth stick to the ground, and also easy to cause the cloth to be wrinkled and damaged. It is also extremely inconvenient during transportation. Moreover, when dyeing the cloth, the dye in the dye tank will be splashed out by the cloth, which is relatively wasteful of dye.
[0005] In order to achieve the above-mentioned purpose, according to one aspect of the utility model, a double-layer staggered dyeing mechanism of a dyeing machine is provided, including a dyeing vat, a support rod is fixedly connected to one side of the outer surface of the dyeing vat, an auxiliary rod is fixedly connected to one side of the outer surface of the dyeing vat, a round roller is rotatably connected to the inner wall of the dyeing vat, a partition is fixedly connected to the inner wall of the dyeing vat, an auxiliary transportation device is arranged on the outer surface of the dyeing vat, an anti-splashing device is arranged on the outer surface of the dyeing vat, the auxiliary transportation device includes a platform, a universal wheel and an extension plate, a rectangular groove is opened on one side of the outer surface of the platform, the inner wall of the rectangular groove is slidably connected to the extension plate, and the extension plate widens the platform and increases the use area of the platform.
[0006] Furthermore, a rectangular frame is fixedly connected to one side of the outer surface of the dye vat, a clamping block is inserted and connected to the inner wall of the rectangular frame, a platform is fixedly connected to one side of the outer surface of the clamping block, a supporting leg is fixedly connected to the lower surface of the platform, and a universal wheel is rotatably connected to the bottom end of the supporting leg.
[0007] Furthermore, a pull rod is fixedly connected to one side of the outer surface of the platform, a rectangular groove is opened on one side of the outer surface of the platform, a first circular groove is opened on one side of the outer surface of the extension plate, a first circular hole is opened on one side of the outer surface of the platform, a first buckle is inserted and connected to the inner wall of the first circular hole, and the outer surface area size and shape of the first buckle are adapted to the inner surface area size and shape of the inner wall of the first circular groove.
[0008] Furthermore, a second circular groove is provided on one side of the outer surface of the block, a second circular hole is provided on one side of the outer surface of the rectangular frame, a second buckle is inserted and connected to the inner wall of the second circular hole, and the outer surface area size and shape of the second buckle are adapted to the inner surface area size and shape of the second circular groove.
[0009] Furthermore, the anti-sputtering device comprises a rectangular ring, the rectangular ring is fixedly connected to one side of the outer surface of the dye vat, and a rectangular plate is slidably connected to the inner wall of the rectangular ring.
[0010] Furthermore, an adjustment groove is opened on one side of the outer surface of the rectangular plate, an adjustment hole is opened on one side of the outer surface of the rectangular ring, a fixing buckle is inserted and connected to the inner wall of the adjusting hole, and the outer surface area size and shape of the fixing buckle are adapted to the inner surface area size and shape of the adjusting groove.
[0011] Compared with the prior art, the utility model has the following beneficial effects: through the auxiliary transport device, it is not necessary for employees to drag the dyed cloth all the time, and the dyed cloth can be transported, which avoids wrinkles and damage during the transportation of the cloth, saves manpower and avoids material waste. The extension plate of the auxiliary transport device increases the use area of the platform, and multiple pieces of cloth can be placed on the platform at the same time, which reduces the number of transportation times and speeds up work efficiency. The anti-splashing device effectively reduces the splashing of dye and reduces material waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the round roller structure of the utility model;
[0014] Figure 3 This is a schematic diagram of the structure of the auxiliary transportation device of the utility model;
[0015] Figure 4 This is a schematic diagram of the structure of the anti-sputtering device of the utility model.
[0016] Illustrations: 1. Dye vat; 2. Support rod; 3. Auxiliary rod; 4. Round roller; 5. Partition; 6. Auxiliary transport device; 7. Anti-splashing device; 61. Rectangular frame; 62. Block; 63. Platform; 64. Support leg; 65. Universal wheel; 66. Pull rod; 67. Rectangular groove; 68. Extension plate; 69. First circular groove; 611. First circular hole; 612. First buckle; 613. Second circular groove; 614. Second circular hole; 615. Second buckle; 71. Rectangular ring; 72. Rectangular plate; 73. Adjustment groove; 74. Adjustment hole; 75. Fixing buckle. DETAILED DESCRIPTION
[0017] See also Figure 1-Figure 4 As shown, the purpose of this embodiment is to provide a double-layer staggered dyeing mechanism of a dyeing machine, including a dyeing vat 1, a support rod 2 is fixedly connected to one side of the outer surface of the dyeing vat 1, an auxiliary rod 3 is fixedly connected to one side of the outer surface of the dyeing vat 1, a round roller 4 is rotatably connected to the inner wall of the dyeing vat 1, a partition 5 is fixedly connected to the inner wall of the dyeing vat 1, an auxiliary transportation device 6 is arranged on the outer surface of the dyeing vat 1, and an anti-splashing device 7 is arranged on the outer surface of the dyeing vat 1. The auxiliary transportation device 6 includes a platform 63, a universal wheel 65 and an extension plate 68. A rectangular groove 67 is opened on one side of the outer surface of the platform 63, and an extension plate 68 is slidably connected to the inner wall of the rectangular groove 67. The extension plate 68 widens the platform 63 and increases the use area of the platform 63. Through the function of the rectangular groove 67, the extension plate 68 can be stored to reduce the occupied space when not in use;
[0018] A rectangular frame 61 is fixedly connected to one side of the outer surface of the dye vat 1, a clamping block 62 is inserted and connected to the inner wall of the rectangular frame 61, a platform 63 is fixedly connected to one side of the outer surface of the clamping block 62, a supporting leg 64 is fixedly connected to the lower surface of the platform 63, and a universal wheel 65 is rotatably connected to the bottom end of the supporting leg 64. Through the action of the universal wheel 65, the auxiliary transport device 6 can be dragged on the ground, making its transportation more convenient and quick;
[0019] A pull rod 66 is fixedly connected to one side of the outer surface of the platform 63, a rectangular groove 67 is provided on one side of the outer surface of the platform 63, a first circular groove 69 is provided on one side of the outer surface of the extension plate 68, a first circular hole 611 is provided on one side of the outer surface of the platform 63, a first buckle 612 is inserted and connected to the inner wall of the first circular hole 611, and the outer surface area size and shape of the first buckle 612 are adapted to the inner surface area size and shape of the first circular groove 69. Through the cooperation of the first circular hole 611, the first circular groove 69 and the first buckle 612, the extension plate 68 is fixed when in use and out of use, and will not slide at will;
[0020] A second circular groove 613 is formed on one side of the outer surface of the block 62, a second circular hole 614 is formed on one side of the outer surface of the rectangular frame 61, a second buckle 615 is inserted and connected to the inner wall of the second circular hole 614, and the outer surface area and shape of the second buckle 615 are adapted to the inner surface area and shape of the second circular groove 613. Through the cooperation of the second circular groove 613, the second circular hole 614 and the second buckle 615, the auxiliary transport device 6 can be freely disassembled and assembled, making it convenient for transportation;
[0021] The anti-sputtering device 7 includes a rectangular ring 71, which is fixedly connected to one side of the outer surface of the dye vat 1. The inner wall of the rectangular ring 71 is slidably connected to a rectangular plate 72. Through the action of the rectangular plate 72, the height of both sides of the dye vat 1 is increased, so that the dye is not easily splashed out, thereby reducing material waste.
[0022] An adjustment groove 73 is provided on one side of the outer surface of the rectangular plate 72, and an adjustment hole 74 is provided on one side of the outer surface of the rectangular ring 71. A fixing buckle 75 is inserted and connected to the inner wall of the adjusting hole 74. The outer surface area and shape of the fixing buckle 75 are matched with the inner wall surface area and shape of the adjusting groove 73. Through the cooperation of the adjusting groove 73, the adjusting hole 74 and the fixing buckle 75, the height of the rectangular plate 72 can be adjusted, making it suitable for a variety of immersion conditions, thereby increasing the versatility of the anti-sputtering device 7.
[0023] When the utility model is used, the support rod 2 is directed to the ground to place the dye vat 1 in a suitable position, and then the pull rod 66 is grasped, and the platform 63 is pushed close to the dye vat 1 through the rolling action of the universal wheel 65 on the support leg 64, so that the second circular groove 613 on the block 62 is aligned with the second circular hole 614 on the rectangular frame 61, and the second buckle 615 is inserted into the second circular groove 613 through the second circular hole 614 to fix the platform 63, and then the first buckle 612 on the first circular hole 611 and the first circular groove 69 is removed, and the extension plate 68 is pulled out of the rectangular groove 67, so that the other circular groove on the extension plate 68 is aligned. Align with the first circular hole 611, then pass the first buckle 612 through the first circular hole 611 and press it into the other circular groove to fix the extension plate 68. After installation, remove the adjusting hole 74 on the rectangular ring 71 and the fixing buckle 75 in the adjusting groove 73, then pull the rectangular plate 72 upward along the rectangular ring 71 to a suitable height, and then use the fixing buckle @75 to pass through the adjusting hole 74 and press it into the adjusting groove 73 to fix the rectangular plate 72. After all is completed, put the cloth into the dye vat 1 through the auxiliary rod 3, and roll it through the left dye roller 4 to the dye on the other side of the partition 5, thereby completing the double-layer staggered dyeing.
[0024] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0025] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A double-layer staggered dyeing mechanism of a dyeing machine, comprising a dyeing vat (1), characterized in that: A support rod (2) is fixedly connected to one side of the outer surface of the dye vat (1); an auxiliary rod (3) is fixedly connected to one side of the outer surface of the dye vat (1); a round roller (4) is rotatably connected to the inner wall of the dye vat (1); a partition (5) is fixedly connected to the inner wall of the dye vat (1); an auxiliary transport device (6) is arranged on the outer surface of the dye vat (1); an anti-splash device (7) is arranged on the outer surface of the dye vat (1); the auxiliary transport device (6) comprises a platform (63), a universal wheel (65) and an extension plate (68); a rectangular groove (67) is opened on one side of the outer surface of the platform (63); an extension plate (68) is slidably connected to the inner wall of the rectangular groove (67); the extension plate (68) widens the platform (63) and increases the use area of the platform (63).
2. A double-layer staggered dyeing mechanism for a dyeing machine according to claim 1, characterized in that: A rectangular frame (61) is fixedly connected to one side of the outer surface of the dye vat (1); a clamping block (62) is inserted and connected to the inner wall of the rectangular frame (61); a platform (63) is fixedly connected to one side of the outer surface of the clamping block (62); a supporting leg (64) is fixedly connected to the lower surface of the platform (63); and a universal wheel (65) is rotatably connected to the bottom end of the supporting leg (64).
3. The double-layer staggered dyeing mechanism of a dyeing machine according to claim 2, characterized in that: A pull rod (66) is fixedly connected to one side of the outer surface of the platform (63); a rectangular groove (67) is provided on one side of the outer surface of the platform (63); a first circular groove (69) is provided on one side of the outer surface of the extension plate (68); a first circular hole (611) is provided on one side of the outer surface of the platform (63); a first buckle (612) is inserted and connected to the inner wall of the first circular hole (611); the outer surface area size and shape of the first buckle (612) are adapted to the inner surface area size and shape of the first circular groove (69).
4. The double-layer staggered dyeing mechanism of a dyeing machine according to claim 3, characterized in that: A second circular groove (613) is formed on one side of the outer surface of the clamping block (62), a second circular hole (614) is formed on one side of the outer surface of the rectangular frame (61), a second buckle (615) is inserted and connected to the inner wall of the second circular hole (614), and the outer surface area and shape of the second buckle (615) are matched to the inner surface area and shape of the second circular groove (613).
5. The double-layer staggered dyeing mechanism of a dyeing machine according to claim 4, characterized in that: The anti-sputtering device (7) comprises a rectangular ring (71), the rectangular ring (71) being fixedly connected to one side of the outer surface of the dye vat (1), and the inner wall of the rectangular ring (71) being slidably connected to a rectangular plate (72).
6. The double-layer staggered dyeing mechanism of a dyeing machine according to claim 5, characterized in that: An adjustment groove (73) is provided on one side of the outer surface of the rectangular plate (72), an adjustment hole (74) is provided on one side of the outer surface of the rectangular ring (71), a fixing buckle (75) is inserted and connected to the inner wall of the adjusting hole (74), and the outer surface area and shape of the fixing buckle (75) are matched to the inner surface area and shape of the inner wall of the adjusting groove (73).