PHC pipe pile core detection device

By designing a PHC pipe pile core detection device including a circumferential fixing mechanism, an adjustment mechanism and a lead hammer, the problem of inaccurate position of the PHC pipe pile core in wind power and photovoltaic projects is solved, high-precision detection is achieved, and construction errors and construction costs are reduced.

CN222685559UActive Publication Date: 2025-03-28西北水利水电工程有限责任公司
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Patent Information

Application Number
CN202420917189.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-03-28
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

In the construction of wind power and photovoltaic projects, the pile center position of the PHC pipe pile is inaccurate, resulting in a deviation from the design pile center, resulting in waste of rework and increased construction costs.

Method used

A PHC pipe pile core detection device is designed, including a pipe pile circumferential fixing mechanism, an adjustment mechanism and a lead hammer. The circumferential fixing mechanism of the pipe pile is composed of a multi-section first connecting pipe, a hinged pipe and a first adjustment screw. The adjustment mechanism adopts a second connecting pipe, a leveler and a second adjustment screw, and the plumb is suspended from the free end of the adjustment mechanism.

Benefits of technology

The device is simple to operate and low cost. It can accurately detect the pile center position of PHC pipe piles, improve detection accuracy, reduce construction errors, and reduce construction costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222685559U_ABST
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Abstract

The utility model belongs to the technical field of PHC pipe pile detection, and particularly relates to a PHC pipe pile core detection device. The device comprises a tubular pile circumference fixing mechanism, an adjusting mechanism and a plumb bob, the adjusting mechanism is connected to the center position of the tubular pile circumference fixing mechanism and is perpendicular to the tubular pile circumference fixing mechanism. The plumb bob is hung at the free end of the adjusting mechanism. When the device is used for detecting the core of the PHC pipe pile, the use is simple and convenient, and the manufacturing cost is lower. According to the utility model, the problems of huge waste and construction cost increase caused by reworking due to deviation from the designed pile center in the construction process of the tubular pile are avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of PHC pipe pile detection, and in particular relates to a PHC pipe pile core detection device. Background Art

[0002] Among renewable energy sources, wind power and photovoltaic power generation are among the fastest growing emerging industries in the world, especially in recent years, China's wind power and photovoltaic power generation industries have developed rapidly. With the continuous increase of wind power and photovoltaic projects in China, wind power and photovoltaic construction projects are also increasing, and the market is getting bigger and bigger.

[0003] During the construction of wind power and photovoltaic projects, in order to shorten the construction period, speed up the construction, and put into production and generate electricity as soon as possible, most projects choose PHC prefabricated pipe piles, i.e. prestressed high-strength concrete pipe piles, for construction based on the actual construction period on site.

[0004] At present, one of the main factors that determine the strength and construction accuracy of PHC piles is the uniformity of the pile wall thickness, especially for PHC piles with pile shoes in wind power projects. If the center of the pile shoe does not coincide with the center of the pile, the pile will deviate from the designed pile center during construction, resulting in rework and other consequences, causing huge waste and increasing construction costs.

[0005] Due to the above reasons, it is necessary and urgent to provide a PHC pipe pile core detection tool that is easy to use on site and has high accuracy. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides a PHC pipe pile core detection device.

[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0008] A PHC pipe pile core detection device comprises a pipe pile circumference fixing mechanism, an adjusting mechanism and a plumb bob; the adjusting mechanism is connected to the center position of the pipe pile circumference fixing mechanism and is vertically arranged with the pipe pile circumference fixing mechanism; the plumb bob is suspended at the free end of the adjusting mechanism.

[0009] The pile circumferential fixing mechanism comprises a plurality of first connecting tubes, hinged tubes and first adjusting screws; adjacent first connecting tubes are respectively hingedly connected by hinged tubes to form a straight-line and bendable integral structure; first adjusting screws are respectively connected to the first connecting tubes at both ends.

[0010] The first connecting tube is an aluminum alloy square tube; both ends of the first connecting tube are symmetrically provided with hinge holes penetrating the upper and lower surfaces.

[0011] Both ends of the hinged tube are symmetrically provided with hinged holes.

[0012] The outer diameter of the articulated tube is smaller than the inner diameter of the first connecting tube; the length of the articulated tube is smaller than the length of the first connecting tube; and the ends of the articulated tube are respectively placed in the first connecting tubes on both sides.

[0013] The lengths of the hinged tube and the first connecting tube are 200-300 mm and 400-500 mm respectively.

[0014] The regulating mechanism comprises a second connecting tube, a leveler and a second adjusting screw. At least two levels are provided. The two levelers and the second adjusting screws are respectively connected to the second connecting tube.

[0015] The two levelers are connected to the second connecting pipe on the left and right sides; and the second adjusting screw is connected between the two levelers.

[0016] The second connecting pipe is made of an aluminum alloy square pipe.

[0017] The two levels are a horizontal level and a vertical level with scales. Beneficial Effects

[0018] (1) The utility model is composed of a pipe pile circumference fixing mechanism, an adjusting mechanism and a plumb bob. The utility model is used to detect the center of a PHC pipe pile, which is not only simple and convenient to operate, but also has a low manufacturing cost.

[0019] (2) The first connecting tube and the second connecting tube of the utility model are both made of aluminum alloy square tubes, which not only improves the stability of the utility model and ensures more accurate measurement results. The square tubes are made of aluminum alloy square tubes, which makes the overall weight lighter and more convenient to carry and store.

[0020] (3) The two levels in the present invention are respectively a horizontal level and a vertical level with scales, making the adjustment of the adjustment mechanism more convenient and accurate.

[0021] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1It is a front view of the utility model.

[0024] Figure 2 for Figure 1 Side view of.

[0025] In the figure: 1. first adjusting screw; 2. first connecting pipe; 3. hinged tube; 4. adjusting mechanism; 5. level; 6. second connecting pipe; 7. second adjusting screw. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0027] according to Figure 1 and Figure 2 A PHC pile center detection device shown includes a pile circumferential fixing mechanism, an adjusting mechanism 4 and a plumb bob; the adjusting mechanism 4 is connected to the center position of the pile circumferential fixing mechanism and is vertically arranged with the pile circumferential fixing mechanism; the plumb bob is suspended at the free end of the adjusting mechanism 4.

[0028] When in use, the pile circumference fixing mechanism is connected to the pile at the junction of the pile and the pile shoe, and the axis of the adjustment mechanism 4 is adjusted to be parallel to the axis of the pile. Then, the plumb bob is hung on the free end of the adjustment mechanism 4 near the pile shoe side, and after the plumb bob is stable, a tape measure is used to measure the vertical distance from the center of the pile shoe to the plumb line. The smaller the vertical distance from the center of the pile shoe to the plumb line, the higher the accuracy of measuring the coincidence of the center of the pile shoe with the center of the pile.

[0029] The use of the utility model to detect the core of the PHC pipe pile is not only simple and convenient, but also has a low manufacturing cost.

[0030] Furthermore, the pile circumferential fixing mechanism includes multiple sections of first connecting tubes 2, hinged tubes 3 and first adjusting screws 1; adjacent first connecting tubes 2 are respectively hinged by hinged tubes 3 to form a straight-line and bendable integral structure; first adjusting screws 1 are respectively connected to the first connecting tubes 2 at both ends. Multiple sections of first connecting tubes 2 are hinged together by hinged tubes 3, so that the pile circumferential fixing mechanism can be conveniently matched with the outer periphery of PHC piles of different diameters, and the position of the first adjusting screw 1 on the pile is adjusted so that the axis of the adjusting mechanism 4 is parallel to the axis of the pile and then fixed on the pile. This technical solution makes the application range of the utility model wider.

[0031] Furthermore, the first connecting tube 2 is an aluminum alloy square tube; both ends of the first connecting tube 2 are symmetrically provided with hinge holes penetrating the upper and lower sides. The first connecting tube 2 is a square tube, so that the connection between the circumferential fixing mechanism of the pile and the pile is more stable, and the measured result is more accurate. The square tube is an aluminum alloy square tube, so that the overall weight is light, and it is more convenient to carry and store.

[0032] Furthermore, hinge holes are symmetrically formed at both ends of the hinged tube 3. The hinge holes are symmetrically arranged at both ends of the hinged tube 3, which not only makes the overall structure of the pipe pile circumferential fixing mechanism more symmetrical, but also facilitates the centering of the pipe pile circumferential fixing mechanism when it is used as a whole; at the same time, the stability of the connection between the pipe pile circumferential fixing mechanism as a whole and the pipe pile is relatively good.

[0033] Furthermore, the outer diameter of the articulated tube 3 is smaller than the inner diameter of the first connecting tube 2; the length of the articulated tube 3 is smaller than the length of the first connecting tube 2; and the ends of the articulated tube 3 are respectively placed in the first connecting tubes 2 on both sides. In actual use, the articulated tube 3 and the first connecting tube 2 adopt this technical solution, so that the circumferential fixing mechanism of the pile is better fitted with the pile. In specific application, the lengths of the articulated tube 3 and the first connecting tube 2 are 200-300mm and 400-500mm respectively, and the lengths of the articulated tube 3 and the first connecting tube 2 can be selected according to the actual diameter of the pile.

[0034] Furthermore, the adjustment mechanism 4 includes a second connecting tube 6 , a level 5 and a second adjusting screw 7 ; at least two levels 5 are provided; and the two levels 5 and the second adjusting screws 7 are respectively connected to the second connecting tube 6 .

[0035] Furthermore, the two levelers 5 are connected to the second connecting pipe 6, and the second adjusting screw 7 is connected between the two levelers 5. In a specific application, the second adjusting screw 7 can also be adjusted in position.

[0036] Furthermore, the two levels 5 are respectively a horizontal level and a vertical level with scales.

[0037] Furthermore, the second connecting pipe 6 is made of an aluminum alloy square pipe.

[0038] In actual use, the purpose of adjusting the adjustment mechanism 4 is achieved by adjusting the first adjustment screw 1 and the second adjustment screw 7. During the adjustment process, two levelers 5, namely the horizontal leveler and the vertical leveler, are used for observation, and a reasonable adjustment strategy is adopted to finally make the axis of the adjustment mechanism 4 horizontal and parallel to the central axis of the pile.

[0039] The second connecting tube 6 adopts the technical solution of an aluminum alloy square tube, so that during the whole measurement process, the stability of the adjustment mechanism 4 is relatively good, thereby ensuring the accuracy of the measurement.

[0040] In the absence of conflicts, technicians in this field can combine the relevant technical features in the above examples according to actual conditions to achieve corresponding technical effects. The specific combinations are not described here one by one.

[0041] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0042] In addition, the descriptions of "first", "second", etc. in the present invention are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features.

[0043] The above is only a preferred embodiment of the utility model. The utility model will not be limited to these embodiments shown in this article, but should conform to the widest range consistent with the principles and novel features disclosed in this article. Any simple modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the utility model still fall within the scope of the technical solution of the utility model.

Claims

1. A PHC pile core detection device, characterized in that: It comprises a pipe pile circumference fixing mechanism, an adjusting mechanism (4) and a plumb bob; the adjusting mechanism (4) is connected to the center of the pipe pile circumference fixing mechanism and is arranged perpendicular to the pipe pile circumference fixing mechanism; the plumb bob is suspended at the free end of the adjusting mechanism (4).

2. A PHC pile core detection device as claimed in claim 1, characterized in that: The pile circumferential fixing mechanism comprises a plurality of first connecting tubes (2), hinged tubes (3) and first adjusting screws (1); adjacent first connecting tubes (2) are respectively hingedly connected by hinged tubes (3) to form a straight-line and bendable integral structure; and the first adjusting screws (1) are respectively connected to the first connecting tubes (2) at both ends.

3. A PHC pile core detection device as claimed in claim 2, characterized in that: The first connecting tube (2) is an aluminum alloy square tube; both ends of the first connecting tube (2) are symmetrically provided with hinge holes penetrating the upper and lower surfaces.

4. A PHC pile core detection device as claimed in claim 2, characterized in that: Both ends of the hinged tube (3) are symmetrically provided with hinged holes.

5. A PHC pile core detection device as claimed in claim 2, characterized in that: The outer diameter of the hinged tube (3) is smaller than the inner diameter of the first connecting tube (2); the length of the hinged tube (3) is smaller than the length of the first connecting tube (2); and the ends of the hinged tube (3) are respectively placed in the first connecting tubes (2) on both sides.

6. A PHC pile core detection device as claimed in claim 5, characterized in that: The lengths of the hinged tube (3) and the first connecting tube (2) are 200-300 mm and 400-500 mm respectively.

7. A PHC pile core detection device as claimed in claim 1, characterized in that: The adjustment mechanism (4) comprises a second connecting tube (6), a level (5) and a second adjusting screw (7); at least two levels (5) are provided; the two levels (5) and the second adjusting screw (7) are respectively connected to the second connecting tube (6).

8. A PHC pile core detection device as claimed in claim 7, characterized in that: The two levelers (5) are connected to the second connecting pipe (6) on the left and right; the second adjusting screw (7) is connected between the two levelers (5).

9. A PHC pile core detection device as claimed in claim 7 or 8, characterized in that: The second connecting pipe (6) is made of an aluminum alloy square pipe.

10. A PHC pile center detection device as claimed in claim 7 or 8, characterized in that: The two levels (5) are respectively a horizontal level and a vertical level with scales.