Quick accumulation-free material storage device valve

By designing guide grooves and optimizing the connecting seat structure in the discharge valve, combined with cylinder drive and limit switch, the problem of the discharge valve being prone to blockage due to material accumulation is solved, and rapid discharge and efficient sealing are achieved.

CN222687432UActive Publication Date: 2025-03-28DONGYI VALVE MFG (NANTONG) CO LTD
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Patent Information

Application Number
CN202420784483.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-03-28
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

Existing discharge valves are easily blocked due to accumulation of materials during the discharge of solid particulate matter, which affects the discharge efficiency and may lead to deviation of the valve plate and affects the sealing.

Method used

A valve with fast storage device is designed. By setting a guide groove and optimizing the connecting seat structure in the discharge valve body, the discharge valve plate is not easily deviated under the impact of the material, and the discharge impact force is reduced through the cylinder drive and limit switch to prevent material accumulation.

Benefits of technology

It realizes rapid discharge of solid particulate matter, prevents material from accumulating in the valve, reduces the risk of valve plate offset, and improves sealing and discharge efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a quick accumulation-free material storage device valve, which belongs to the technical field of emptying valves and comprises an emptying valve body, an emptying channel is arranged in the emptying valve body, an emptying valve plate is connected to the inner side of the emptying channel in a sliding manner, a connecting seat is fixedly mounted on the left side of the emptying valve body, and the connecting seat is fixedly mounted on the right side of the emptying valve body. A valve rod used for connecting and driving is fixedly installed on the right side of the discharging valve plate, a driving air cylinder is fixedly installed at the other end of the valve rod, a feeding port and a discharging port are formed in the two sides of the discharging channel respectively, and a guide groove used for sliding of the discharging valve plate is formed in the inner side of the discharging channel. According to the quick and non-accumulation material storage device valve, by designing the quick and non-accumulation material discharging valve body and changing the structure of the material inlet, the material discharging speed can be increased, materials can be prevented from being accumulated in the valve, and by additionally arranging a guide groove for movement of the material discharging valve plate, the position of the material discharging valve plate is not prone to deviation under the impact force of the materials.
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Description

Technical Field

[0001] The utility model relates to the technical field of discharge valves, in particular to a rapid non-accumulation discharge device valve. Background Art

[0002] A valve is a pipeline accessory used to open and close pipelines, control flow direction, and adjust and control the parameters (temperature, pressure, and flow) of the conveying medium. A valve is a device in a fluid system used to control the direction, pressure, and flow of the fluid. It is a device that allows the medium (liquid, gas, powder, solid particles, etc.) in piping and equipment to flow or stop and control its flow.

[0003] In the solid preparation industry, storage tanks need to discharge materials through discharge valves. Solid particles in the materials can easily cause blockage in the valve during the discharge process, which will affect the discharge efficiency. Moreover, the long-term accumulation of impact force during discharge will cause the valve plate to shift, affecting the secondary seal. In this regard, the present application provides a fast non-accumulation storage device valve to solve the above problems. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the shortcomings of the prior art, the utility model provides a valve for a fast non-accumulation material storage device, which has the advantages of being able to realize fast discharge during the preparation process of solid particles and ensuring that solid particles will not accumulate in the valve, thereby solving the problem that the existing discharge valve is easily blocked due to the continuous discharge of solid particles during actual use.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose of being able to quickly discharge solid particles during the preparation process and ensuring that solid particles will not accumulate in the valve, the utility model provides the following technical solutions: a rapid non-accumulation storage device valve, comprising a discharge valve body, a discharge channel is provided inside the discharge valve body, a discharge valve plate is slidably connected to the inner side of the discharge channel, a connecting seat is fixedly installed on the left side of the discharge valve body, a valve stem for connecting a drive is fixedly installed on the right side of the discharge valve plate, and a driving cylinder is fixedly installed on the other end of the valve stem;

[0008] The two sides of the discharge channel are respectively provided with a feed port and a discharge port, and the inner side of the discharge channel is provided with a guide groove for sliding a discharge valve plate.

[0009] Furthermore, a sealing gasket and a rubber ring for sealing are bonded to the outer side of the discharge valve plate, and the outer sides of the sealing gasket and the rubber ring are both in contact with the inner side of the feed port.

[0010] Furthermore, a limiting sleeve located outside the valve stem is fixedly installed inside the discharge valve body, the inside of the limiting sleeve is filled with a packing for sealing, and a pressure cover is fixedly installed on the right side of the limiting sleeve.

[0011] Furthermore, a connecting device is fixedly installed between the end of the valve stem and the output shaft of the cylinder, a cylinder fixing seat for reducing the impact force of discharging is fixedly installed between the left side of the cylinder and the right side of the discharge valve body, and a limit switch for preventing the cylinder from over-travel is fixedly installed on the outside of the cylinder.

[0012] Furthermore, the feed port is a square structure, and the connecting device includes a square plate, and the square plate is fixedly connected to the end of the valve stem and the output shaft of the cylinder through bolts.

[0013] Furthermore, the rubber ring is a wear-resistant and corrosion-resistant rubber sealing structure, and the sealing pad is a rubber pad with sealing ability.

[0014] Furthermore, the outer structure of the connecting seat is arc-shaped, and the discharge port is inclined toward the side close to the bottom.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a valve for a fast non-accumulation material storage device, which has the following beneficial effects:

[0017] The valve of the rapid non-accumulation material storage device can speed up the material discharge and prevent the accumulation of materials in the valve by designing a rapid non-accumulation material discharge valve body and changing the structure of the feed port. By adding a guide groove for the movement of the material discharge valve plate, the position of the material discharge valve plate is not easily shifted under the impact force of the material. By optimizing the structure of the connecting seat, the sealing performance can be further enhanced. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a top view of the cross-sectional view of the valve stem connection structure in the structure of the utility model.

[0020] In the figure: 1 discharge valve body, 2 connecting seat, 3 discharge channel, 4 feed port, 5 discharge port, 6 guide groove, 7 discharge valve plate, 8 sealing gasket, 9 rubber ring, 10 valve stem, 11 limit sleeve, 12 packing, 13 gland, 14 cylinder, 15 connecting device, 16 cylinder fixing seat, 17 limit switch. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-2 The utility model provides a technical solution: a fast non-accumulation material storage device valve, comprising a discharge valve body 1, a discharge channel 3 is arranged inside the discharge valve body 1, a discharge valve plate 7 is slidably connected to the inner side of the discharge channel 3, a connecting seat 2 is fixedly installed on the left side of the discharge valve body 1, a valve stem 10 for connecting and driving is fixedly installed on the right side of the discharge valve plate 7, and a cylinder 14 for driving is fixedly installed on the other end of the valve stem 10; by designing a fast non-accumulation discharge valve body 1 and changing the structure of the feed port 4, the discharge speed can be accelerated and the accumulation of materials in the valve can be prevented; by adding a guide groove 6 for the movement of the discharge valve plate 7, the position of the discharge valve plate 7 is not easily offset under the impact force of the material; and by optimizing the structure of the connecting seat 2, the sealing performance can be further enhanced.

[0023] In this embodiment, the discharge channel 3 is a structure for allowing solid particles to pass through quickly.

[0024] like Figure 1 and Figure 2 As shown, the two sides of the discharge channel 3 are respectively provided with a feed port 4 and a discharge port 5, and the inner side of the discharge channel 3 is provided with a guide groove 6 for sliding a discharge valve plate 7.

[0025] It should be noted that a sealing gasket 8 and a rubber ring 9 are bonded to the outer side of the discharge valve plate 7 for sealing. The outer sides of the sealing gasket 8 and the rubber ring 9 are both in contact with the inner side of the feed port 4. Through the coordinated use of the sealing gasket 8 and the rubber ring 9, a good sealing effect can be achieved on the outer side of the discharge valve plate 7, so that the material can move along the specified path.

[0026] In addition, the rubber ring 9 is a wear-resistant and corrosion-resistant rubber sealing structure, and the sealing gasket 8 is a rubber gasket with sealing ability, which can improve the service life so that the sealing gasket 8 and the rubber ring 9 can maintain a normal working state for a long time. Specifically, the discharge valve plate 7 relies on the sealing gasket 8 and the rubber ring 9 to seal with the inside of the connecting seat 2. The rubber ring 9 is made of wear-resistant and corrosion-resistant material. On the one hand, it enhances the sealing performance when the discharge valve is closed, and on the other hand, it prevents particulate materials from being stuck in the sealing position connection when the valve is closed.

[0027] In addition, a limiting sleeve 11 located on the outside of the valve stem 10 is fixedly installed inside the discharge valve body 1, and the inside of the limiting sleeve 11 is filled with a packing 12 for sealing. A pressure cap 13 is fixedly installed on the right side of the limiting sleeve 11. The packing 12 is used to fill and seal the outside of the valve stem 10, and the pressure of the pressure cap 13 is combined to further enhance the sealing ability and prevent material leakage. When the valve stem 10 moves, it slides inside the packing 12, so that the packing 12 can play a certain sealing role.

[0028] It should also be noted that a connecting device 15 is fixedly installed between the end of the valve stem 10 and the output shaft of the cylinder 14, and a cylinder fixing seat 16 for reducing the impact force of discharging is fixedly installed between the left side of the cylinder 14 and the right side of the discharge valve body 1. The cylinder fixing seat 16 can provide a fixed installation between the cylinder 14 and the discharge valve body 1, wherein the pressure cover 13 is located inside the cylinder fixing seat 16 and is fixedly connected to the right side of the discharge valve body 1, and a limit switch 17 is fixedly installed on the outside of the cylinder 14 to prevent the cylinder 14 from exceeding the stroke limit, wherein the limit switch 17 is a switch structure for limiting the stroke, and by setting the limit switch 17, the stroke of the cylinder 14 can be prevented from exceeding the specified distance, thereby playing a preventive and protective role for the operation of the cylinder 14.

[0029] At the same time, the feed port 4 is a square structure, the discharge port 5 is inclined to the side close to the bottom, and the inner side of the discharge port 5 is circular. The structural setting of the transition from square to circular can accelerate the flow speed of the material inside the discharge channel 3, and at the same time prevent the accumulation of material particles in the valve and cause blockage.

[0030] In addition, the connecting device 15 includes a square plate, which is fixedly connected to the end of the valve stem 10 and the output shaft of the cylinder 14 by bolts. The valve stem 10 can be fixed to the output shaft of the cylinder 14 through the cooperation of the square plate and the bolts, so that the cylinder 14 can drive the valve stem 10 to move through the connecting device 15. The outer structure of the connecting seat 2 is arc-shaped, and the left side of the connecting seat 2 is in contact with the storage tank body. The inner wall of the connecting seat 2 adopts a trapezoidal structure, which can be sealed with the discharge valve plate 7. Specifically, a plurality of cylinder fixing seats 16 can be installed at the bottom of the cylinder 14, which can further improve the stability of the overall structure.

[0031] The working principle of the above embodiment is:

[0032] When the material is discharged, the cylinder 14 drives the valve stem 10 through the connecting device 15 to drive the discharge valve plate 7 to move horizontally along and fit the guide groove 6 inside the discharge channel 3, thereby preventing the discharge valve plate 7 from shifting under the impact force of the material, and the material will not accumulate due to the guide groove 6, so that the material can be discharged normally through the discharge port 5.

[0033] Compared with the prior art, the valve of the rapid non-accumulation material storage device can speed up the discharge speed and prevent the accumulation of materials in the valve by designing a rapid non-accumulation discharge valve body 1 and changing the structure of the feed port 4. By adding a guide groove 6 for the movement of the discharge valve plate 7, the position of the discharge valve plate 7 is not easily shifted under the impact force of the material. By optimizing the structure of the connecting seat 2, the sealing performance can be further enhanced, thereby solving the problem that the existing discharge valve is easily blocked due to the continuous discharge of solid particles during actual use.

[0034] The electrical components appearing in the article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a small control computer for control, and the existing public power connection technology is not described in detail in the article.

[0035] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

[0036] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.

Claims

1. A valve for a rapid non-accumulation material storage device, comprising a discharge valve body (1), characterized in that: The discharge valve body (1) is provided with a discharge channel (3) inside, the inner side of the discharge channel (3) is slidably connected with a discharge valve plate (7), a connecting seat (2) is fixedly installed on the left side of the discharge valve body (1), a valve stem (10) for connecting and driving is fixedly installed on the right side of the discharge valve plate (7), and a cylinder (14) for driving is fixedly installed on the other end of the valve stem (10); The two sides of the discharge channel (3) are respectively a feed port (4) and a discharge port (5), and the inner side of the discharge channel (3) is provided with a guide groove (6) for sliding a discharge valve plate (7).

2. A rapid non-accumulation material storage device valve according to claim 1, characterized in that: A sealing gasket (8) and a rubber ring (9) for sealing are bonded to the outer side of the discharge valve plate (7), and the outer sides of the sealing gasket (8) and the rubber ring (9) are both in contact with the inner side of the feed port (4).

3. A rapid non-accumulation material storage device valve according to claim 1, characterized in that: A limiting sleeve (11) located outside the valve stem (10) is fixedly installed inside the discharge valve body (1), the inside of the limiting sleeve (11) is filled with a packing (12) for sealing, and a pressure cover (13) is fixedly installed on the right side of the limiting sleeve (11).

4. A rapid non-accumulation material storage device valve according to claim 1, characterized in that: A connecting device (15) is fixedly installed between the end of the valve stem (10) and the output shaft of the cylinder (14), a cylinder fixing seat (16) for reducing the impact force of material discharge is fixedly installed between the left side of the cylinder (14) and the right side of the discharge valve body (1), and a limit switch (17) for preventing the cylinder (14) from exceeding the stroke limit is fixedly installed on the outer side of the cylinder (14).

5. A rapid non-accumulation material storage device valve according to claim 4, characterized in that: The feed port (4) is a square structure, and the connecting device (15) comprises a square plate, which is fixedly connected to the end of the valve stem (10) and the output shaft of the cylinder (14) by bolts.

6. A rapid non-accumulation material storage device valve according to claim 2, characterized in that: The rubber ring (9) is a wear-resistant and corrosion-resistant rubber sealing structure, and the sealing pad (8) is a rubber pad with sealing ability.

7. A rapid non-accumulation material storage device valve according to claim 1, characterized in that: The outer structure of the connecting seat (2) is arc-shaped, and the discharge port (5) is inclined toward the side close to the bottom.