Lower header built-in blow-off pipe suitable for boilers in various forms
通过在锅炉排污系统中设计下集箱内置排污管,利用过滤板和动力驱动组件实现杂质的过滤和清理,解决了现有技术中杂质难以过滤和清理的问题,提高了清理效率并减少了机械部件的磨损。
Patent Information
- Application Number
- CN202421059688.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-05-15
AI Technical Summary
During the cleaning process of the existing boiler sewage discharge system, impurities are difficult to effectively filter, resulting in wear and corrosion of the heat exchanger. It is also inconvenient to clean it, and it requires dismantling the sewage discharge pipes, which is inefficient.
A built-in sewage discharge pipe in the lower container is designed to filter impurities in wastewater or waste gas through the filter plate, and the power drive component drives the rotating component and cleaning plate to clean up the impurities in the inner wall of the sewage discharge pipe. The impurities are then dropped into the cleaning drawer, and the staff can deal with it directly.
It realizes effective filtering and cleaning of impurities, avoids impurities entering the heat exchanger, reduces wear and corrosion of mechanical components, and does not need to disassemble sewage pipes, greatly improving cleaning efficiency.
Smart Images

Figure CN222688156U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of boiler blowdown pipes, in particular to a built-in blowdown pipe for a lower header applicable to boilers of various forms. Background Art
[0002] Boiler blowdown refers to the regular discharge of boiler water contaminated by slag. The built-in blowdown pipe in the lower header is a water pipe connected to the boiler blowdown port and installed inside the lower header. When the boiler waste water or exhaust gas needs to be discharged, it can be discharged from the boiler through the blowdown pipe and then sent to the heat exchanger for reuse.
[0003] In the prior art, when wastewater or waste gas is sent back into the heat exchanger, impurities in the wastewater or waste gas will directly enter the heat exchanger along with the wastewater or waste gas, causing wear and corrosion to the mechanical parts in the heat exchanger. At the same time, the sewage pipe needs to be disassembled for cleaning, which is very cumbersome. To this end, we provide a built-in sewage pipe in the lower header applicable to various types of boilers to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a built-in sewage pipe in the lower collecting box suitable for various types of boilers, wherein impurities in waste water or exhaust gas are filtered into the sewage pipe through a filter plate, and a power drive component drives a rotating component to rotate, thereby driving a cleaning plate to rotate along the sewage pipe. At the same time, the blocking plate moves upward under the drive of the power drive component, and the sewage outlet is opened. Impurities remaining in the sewage pipe will fall into a cleaning drawer, and then the staff can take out the cleaning drawer to deal with the filtered impurities. This process can filter the impurities into the sewage pipe, and then the staff only needs to deal with the cleaning drawer, which solves the problems of inconvenient cleaning and low efficiency caused by the need to disassemble the sewage pipe.
[0005] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
[0006] The utility model is a built-in sewage pipe in the lower header applicable to various forms of boilers, including a sewage assembly, a rotating assembly and a power drive assembly, the sewage assembly including a plurality of sewage pipes, a cleaning plate is rotatably arranged inside the sewage pipe, the cleaning plate is used to clean impurities remaining after the waste water or exhaust gas is discharged, the rotating assembly is rotatably arranged on the peripheral side of the sewage pipe, the rotating assembly and the sewage pipe are arranged one by one, the rotating assembly includes a rotating ring, the rotating ring and the cleaning plate are fixedly connected by a connecting rod, the rotating ring is used to control the cleaning plate to rotate inside the sewage pipe, the power drive assembly is installed on one side of the rotating assembly, the power drive assembly includes a driving gear ring, the driving gear ring and the rotating ring are connected by a plurality of connecting plates, and the driving gear ring is used to control the rotating ring to rotate on the peripheral side of the sewage pipe.
[0007] The utility model is further configured such that the sewage discharge component also includes a lower collecting box, a collecting box is fixedly arranged inside the lower collecting box, the sewage discharge pipe is fixedly arranged inside the collecting box, a cleaning port is opened on one side of the collecting box, a cleaning drawer is slidably arranged inside the cleaning port, and impurities discharged from the sewage discharge pipe are cleaned through the cleaning drawer.
[0008] The utility model is further configured as follows: a rotating opening is provided on the peripheral side of the sewage pipe, the rotating opening is communicated with the interior of the sewage pipe, the rotating ring and the cleaning plate are connected by a fixing rod, a filter plate is fixedly provided on one end of the sewage pipe away from the rotating opening, a sewage outlet is provided on the peripheral side of the sewage pipe, and a blocking plate is installed above the sewage outlet.
[0009] The utility model is further configured such that a lifting rack is fixedly provided on one side of the sealing plate, and the rotating assembly also includes a limiting ring, the limiting ring is rotatably connected to the driving gear ring, a limiting opening is provided on the side surface of the limiting ring, and the limiting opening is slidably matched with the lifting rack.
[0010] The utility model is further configured such that a power gear is connected to one side of the lower collecting box via a rotating shaft, the power gear is meshed with the lifting rack, and the power gear is meshed with the driving gear ring. It is characterized in that the power drive assembly also includes a driving rack, the driving rack is slidably arranged on one side surface of the lower collecting box, the driving rack is meshed with the driving gear ring, a driving gear is rotatably arranged on one side of the lower collecting box, the driving gear is meshed with the driving rack, a driving motor is installed on the side of the driving gear away from the lower collecting box, and the output shaft of the driving motor is fixedly connected to the driving gear.
[0011] The utility model has the following beneficial effects:
[0012] 1. The utility model filters impurities in waste water or exhaust gas through the filter plate. When the boiler stops draining or exhausting, the rotating plate will drive the cleaning plate to rotate along the sewage pipe under the action of the power driving gear ring, so as to clean the impurities remaining on the inner wall of the sewage pipe. The sealing plate moves upward under the drive of the driving gear ring. At this time, the sewage outlet is opened, and the impurities remaining in the sewage pipe will fall into the cleaning drawer. Then the staff can take out the cleaning drawer to deal with the filtered impurities. This process can filter the impurities into the sewage pipe, and then the staff only needs to deal with the cleaning drawer.
[0013] 2. The utility model drives the driving rack to move through the driving motor, and the movement of the driving rack drives the driving gear ring to rotate, thereby driving the rotating ring to rotate. At this time, the cleaning plate rotates along the inner wall of the sewage pipe, thereby cleaning the impurities remaining on the inner wall. The driving gear ring rotates while driving the power gear to rotate. At this time, the lifting rack moves upward along the limit opening to drive the sealing plate to move, and the sealing plate is released from the sewage outlet. When the cleaning plate moves to the highest point along the inner wall of the sewage pipe, the sealing plate is fitted with the inner wall of the sewage pipe. After the cleaning plate has cleaned the impurities on the inner wall of the sewage pipe, the driving motor is rotated in the opposite direction, and the driving rack moves in the opposite direction to drive the driving gear ring to rotate in the opposite direction, and at the same time, it will drive the power gear to rotate in the opposite direction, and the sealing plate is re-fitted with the sewage outlet. Therefore, the impurities inside the sewage pipe can be continuously and automatically cleaned through the cleaning plate, and there is no need to disassemble the sewage pipe, which greatly improves the efficiency of the staff.
[0014] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 The present invention is a structural schematic diagram of a built-in sewage pipe in the lower header applicable to various types of boilers.
[0017] Figure 2 for Figure 1 The structural front view.
[0018] Figure 3 for Figure 1 Schematic diagram of the structure from another angle.
[0019] Figure 4 for Figure 1 Structural cross-section view.
[0020] Figure 5 This is a diagram showing the matching relationship between the sewage discharge component and the rotating component in the utility model.
[0021] Figure 6 for Figure 5 Schematic diagram of part of the structure.
[0022] Figure 7 for Figure 5 Schematic diagram of part of the structure.
[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0024] 1- sewage assembly, 101- sewage pipe, 102- cleaning plate, 103- rotating port, 104- sewage port, 105- blocking plate, 106- lifting rack, 2- rotating assembly, 201- rotating ring, 202- connecting plate, 203- limiting ring, 3- power drive assembly, 301- driving gear ring, 302- driving rack, 303- driving gear, 304- driving motor, 4- lower collecting box, 401- collecting box, 402- cleaning drawer, 403- power gear. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] For specific embodiment 1, please refer to Figure 1-7 The utility model is a built-in sewage pipe for the lower header applicable to various types of boilers, including a sewage assembly 1, a rotating assembly 2 and a power drive assembly 3. The sewage assembly 1 includes a plurality of sewage pipes 101. A cleaning plate 102 is rotatably arranged inside the sewage pipe 101. The cleaning plate 102 is used to clean the impurities remaining after the waste water or exhaust gas is discharged.
[0027] The rotating assembly 2 is rotatably arranged on the side of the sewage pipe 101, and the rotating assembly 2 is arranged one-to-one with the sewage pipe 101. The rotating assembly 2 includes a rotating ring 201, and the rotating ring 201 is fixedly connected to the cleaning plate 102 through a connecting rod. The rotating ring 201 is used to control the cleaning plate 102 to rotate inside the sewage pipe 101;
[0028] The power drive assembly 3 is installed on one side of the rotating assembly 2. The power drive assembly 3 includes a driving gear ring 301. The driving gear ring 301 is connected to the rotating ring 201 through a plurality of connecting plates 202. The driving gear ring 301 is used to control the rotating ring 201 to rotate around the sewage pipe 101.
[0029] Specifically, the sewage discharge component 1 also includes a lower collecting box 4, a collecting box 401 is fixedly arranged inside the lower collecting box 4, the sewage pipe 101 is fixedly arranged inside the collecting box 401, a cleaning port is opened on one side of the collecting box 401, a cleaning drawer 402 is slidably arranged inside the cleaning port, and impurities discharged from the sewage pipe 101 are cleaned through the cleaning drawer 402.
[0030] Furthermore, a rotating port 103 is opened on the side of the sewage pipe 101, and the rotating port 103 is connected to the inside of the sewage pipe 101. The rotating ring 201 and the cleaning plate 102 are connected by a fixed rod. A filter plate is fixedly provided at one end of the sewage pipe 101 away from the rotating port 103. A sewage outlet 104 is opened on the side of the sewage pipe 101, and a sealing plate 105 is installed above the sewage outlet 104.
[0031] The operation process of this embodiment is as follows: in the initial state, the lower surface of the sealing plate 105 is in contact with the sewage outlet 104, the cleaning drawer 402 is located inside the collecting box 401, and the sewage pipe 101 is connected to the boiler. When waste water or waste gas is discharged from the boiler into the sewage pipe 101, the filter plate filters out impurities in the waste water or waste gas. When the boiler stops draining or exhausting, under the action of the power drive component 3, the driving gear ring 301 will drive the cleaning plate 102 to rotate along the sewage pipe 101, thereby cleaning the impurities remaining on the inner wall of the sewage pipe 101. At the same time, the sealing plate 105 is driven by the driving gear ring 301 to separate from the inner wall of the sewage pipe 101. At this time, the sewage outlet 104 is opened, and the impurities remaining in the sewage pipe 101 will fall into the cleaning drawer 402. Then the staff can take out the cleaning drawer 402 to deal with the filtered impurities.
[0032] Specifically, embodiment 2 is based on embodiment 1. A lifting rack 106 is fixedly provided on one side of the blocking plate 105. The rotating assembly 2 also includes a limit ring 203. The limit ring 203 is rotatably connected to the driving gear ring 301. A limit opening is provided on the side surface of the limit ring 203. The limit opening and the lifting rack 106 are slidably matched.
[0033] Specifically, one side of the lower header 4 is connected to a power gear 403 via a rotating shaft, the power gear 403 is meshed with the lifting rack 106, and the power gear 403 is meshed with the driving gear ring 301;
[0034] Furthermore, the power drive assembly 3 also includes a driving rack 302, which is slidably set on one side surface of the lower collecting box 4, and is meshed with the driving gear ring 301. A driving gear 303 is rotatably set on one side of the lower collecting box 4, and is meshed with the driving rack 302. A driving motor 304 is installed on the side of the driving gear 303 away from the lower collecting box 4, and the output shaft of the driving motor 304 is fixedly connected to the driving gear 303.
[0035] The operation process of this embodiment is as follows: in the initial state, no waste water or waste gas is introduced into the sewage pipe 101, the blocking plate 105 is fitted with the sewage outlet 104, the cleaning plate 102 is fitted with one side of the blocking plate 105, the driving motor 304 is started to drive the driving gear 303 to rotate, the driving rack 302 moves to drive the driving gear ring 301 to rotate, and then drives the rotating ring 201 to rotate, at this time, the cleaning plate 102 rotates along the inner wall of the sewage pipe 101, so as to clean the impurities remaining on the inner wall;
[0036] The driving gear ring 301 rotates while driving the power gear 403 to rotate. At this time, the lifting rack 106 moves upward along the limit opening to drive the blocking plate 105 to move, and the blocking plate 105 is released from the sewage outlet 104. When the cleaning plate 102 moves along the inner wall of the sewage pipe 101 to the left of the highest point (such as Figure 5 As shown), the blocking plate 105 fits with the inner wall of the sewage pipe 101. After the cleaning plate 102 cleans the impurities on the inner wall of the sewage pipe, the driving motor 304 is controlled to run in the reverse direction. The driving rack 302 moves in the reverse direction to drive the driving gear ring 301 to rotate in the reverse direction, and at the same time drives the power gear 403 to rotate in the reverse direction. The blocking plate 105 moves downward until it fits with the sewage outlet 104 again.
[0037] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0038] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A built-in sewage pipe in the lower header applicable to various types of boilers, characterized in that: include: A sewage discharge assembly (1), the sewage discharge assembly (1) comprising a plurality of sewage discharge pipes (101), a cleaning plate (102) being rotatably arranged inside the sewage discharge pipes (101), the cleaning plate (102) being used to clean impurities remaining after the waste water or waste gas is discharged; A rotating assembly (2), the rotating assembly (2) being rotatably arranged on a peripheral side of the sewage pipe (101), the rotating assembly (2) being arranged in a one-to-one correspondence with the sewage pipe (101), the rotating assembly (2) comprising a rotating ring (201), the rotating ring (201) being fixedly connected to the cleaning plate (102) via a connecting rod, the rotating ring (201) being used to control the cleaning plate (102) to rotate inside the sewage pipe (101); and a power drive assembly (3), the power drive assembly (3) being mounted on one side of the rotating assembly (2), the power drive assembly (3) comprising a driving gear ring (301), the driving gear ring (301) being connected to the rotating ring (201) via a plurality of connecting plates (202), the driving gear ring (301) being used to control the rotating ring (201) to rotate around the sewage pipe (101).
2. The built-in sewage pipe in the lower header applicable to various types of boilers according to claim 1, characterized in that: The sewage discharge assembly (1) further comprises a lower header box (4), a collecting box (401) being fixedly arranged inside the lower header box (4), and the sewage discharge pipe (101) being fixedly arranged inside the collecting box (401).
3. The built-in sewage pipe in the lower header applicable to various types of boilers according to claim 2, characterized in that: A cleaning port is provided on one side of the collection box (401), and a cleaning drawer (402) is slidably provided inside the cleaning port, and impurities discharged from the sewage pipe (101) are cleaned through the cleaning drawer (402).
4. The built-in sewage pipe in the lower header applicable to various types of boilers according to claim 3, characterized in that: A rotating opening (103) is provided on the side surface of the sewage discharge pipe (101), the rotating opening (103) is communicated with the interior of the sewage discharge pipe (101), and the rotating ring (201) and the cleaning plate (102) are connected via a fixing rod.
5. The built-in sewage pipe in the lower header applicable to various types of boilers according to claim 4, characterized in that: A filter plate is fixedly provided at one end of the sewage pipe (101) away from the rotating port (103), a sewage outlet (104) is provided on the side surface of the sewage pipe (101), and a blocking plate (105) is installed above the sewage outlet (104).
6. The built-in sewage pipe in the lower header applicable to various types of boilers according to claim 5, characterized in that: A lifting rack (106) is fixedly provided on one side of the blocking plate (105); The rotating assembly (2) further comprises a limiting ring (203), wherein the limiting ring (203) is rotatably connected to the driving gear ring (301), and a limiting opening is provided on a peripheral side surface of the limiting ring (203), and the limiting opening is slidably engaged with the lifting rack (106).
7. The built-in sewage pipe in the lower header applicable to various types of boilers according to claim 6, characterized in that: One side of the lower header (4) is connected to a power gear (403) via a rotating shaft; the power gear (403) is meshed with the lifting rack (106); and the power gear (403) is meshed with the driving gear ring (301).
8. The built-in sewage pipe in the lower header applicable to various types of boilers according to claim 7, characterized in that The power drive assembly (3) further comprises a drive rack (302), the drive rack (302) being slidably arranged on a side surface of the lower header (4), the drive rack (302) being meshed with the drive gear ring (301), a drive gear (303) being rotatably arranged on one side of the lower header (4), the drive gear (303) being meshed with the drive rack (302), a drive motor (304) being installed on a side of the drive gear (303) away from the lower header (4), and an output shaft of the drive motor (304) being fixedly connected to the drive gear (303).