Kiln spray gun
By designing a kiln spray gun that is movable and adjustable in height, and pulling the spray gun out and covering the spray gun port during no spraying materials, the problem of carbonization and blocking the spray gun at high temperatures is solved, extending the service life of the spray gun and stabilizing the spray effect.
Patent Information
- Application Number
- CN202420773082.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-15
AI Technical Summary
During the melting process of the kiln glass, air, moisture and chemical reactions between raw materials are introduced into the gaps in the raw materials to produce gas, resulting in a large amount of foam in the glass liquid, affecting the production of the kiln. The prior art solves this problem by spraying defoaming agent into the kiln, but because the spray gun is still in a high temperature state during the period when the material is not sprayed, the residual material at the spray gun is carbonized at a high temperature, blocking the spray gun, affecting the use effect of the defoaming agent and shortening the service life of the spray gun.
A kiln spray gun is designed, including the kiln body and support. The spray gun can be extracted from the furnace during the period when the material is not sprayed. The spray gun can be blocked by rotating the cylinder to protect the spray gun from high temperature damage. It also facilitates the installation and use of the device through a movable and adjustable design.
This design ensures that the spray gun avoids high temperature damage during the period when the material is not sprayed, extends the service life of the spray gun, stabilizes the spray effect, and improves the stable operating conditions of the kiln.
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Figure CN222688187U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a kiln spray gun and belongs to the technical field of kiln spray guns. Background Art
[0002] A kiln is a furnace used to fire ceramics and sculptures or to fuse enamel to the surface of metal objects. It is usually made of bricks and stones. It can be made into various sizes according to needs and can be operated by combustible gas, oil or electricity.
[0003] During the glass melting process, a large amount of foam will be generated in the glass liquid because of the introduction of air and moisture into the gaps between the raw materials and the generation of gas by chemical reactions between the raw materials. The existence of this foam layer is very unfavorable to the production of the kiln. The general practice is to spray a defoaming agent into the kiln to eliminate the foam layer. At present, the full oxygen combustion kiln generally uses a hole in the breast wall on one side of the furnace body and adds a spray gun to continuously spray the defoaming agent; the air combustion spray gun will add a spray gun to the heat storage chamber or small furnace on both sides of the furnace body to spray the defoaming agent. Because the air combustion kiln needs to regularly change the direction of air and fuel addition during the production process, this change The operation of changing direction is called "reversing" on the kiln, so the defoaming agent spray gun also needs to follow the reversing operation and spray the defoaming agent intermittently. During the reversing period, because the spray gun is still inside the kiln at 1600℃, although there is a protective device outside the spray gun, because there is no material cooling, the spray gun is in a "dry burning" state for a long time. The existence of this state will cause a small amount of residual material at the spray gun mouth to carbonize at high temperature, which will clog the spray gun after a long time, causing the spray effect to deteriorate and thus affecting the use of the defoaming agent; on the other hand, it will greatly reduce the service life of the spray gun, and will also cause poor atomization of the spray gun and affect the use of the defoaming agent. Utility Model Content
[0004] The purpose of the utility model is to provide a kiln spray gun, which can facilitate the moving device and the height of the adjustment device, improve the applicability of the device, and at the same time, the spray gun is withdrawn from the kiln when no material is sprayed, and the spray gun is in a relatively good environment. The atomization effect of the spray gun is more guaranteed and the service life is greatly extended, and the atomization condition of the defoaming agent is also relatively stable, ultimately providing good basic conditions for the stable operation of the kiln to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A kiln spray gun comprises a kiln body and a support, a spray gun mouth is fixedly embedded through the upper part of one side of the kiln body close to the support, a rotating cylinder is fixedly provided on the upper part of the kiln body close to the support, a baffle is fixedly connected to the output end of the rotating cylinder, a plurality of support rods are symmetrically and slidably embedded in the top of the support, a cross plate is fixedly connected to the top of the support rod, a fixed seat is slidably provided on the top of the cross plate, a spray gun body is fixedly embedded through the fixed seat, a feed hose is fixedly connected to the feed end of the spray gun body, a cavity is opened at the bottom end of the support, a slide plate is slidably provided in the cavity, and rollers are fixedly provided at the four corners of the bottom end of the slide plate.
[0007] Furthermore, fixing plates are fixedly provided on the lower outer walls of both sides of the support, and through holes are symmetrically opened on the fixing plates.
[0008] Furthermore, a slide groove 1 is opened in the upper part of the support, a screw rod 1 is rotatably provided in the slide groove 1, a slide plate 2 is threadedly sleeved on the screw rod 1, the bottom ends of the support rods extend into the slide groove 1 and are fixedly connected to the top of the slide plate 2, an adjusting rod 1 is rotatably embedded in the middle part of one side of the support, one end of the adjusting rod 1 extends into the slide groove 1 and is fixedly connected to a bevel gear 1, a bevel gear 2 is fixedly sleeved at the lower part of the screw rod 1, and the bevel gear 2 is gear-meshed with the bevel gear 1.
[0009] Furthermore, a slide groove 2 is opened at the top of the horizontal plate, a motor is fixedly provided on the inner wall of one side of the slide groove 2, a screw rod 2 is fixedly connected to the output end of the motor, a slider 1 is threadedly sleeved on the screw rod 2, and the top of the slider 1 is fixedly connected to the bottom end of the fixed seat.
[0010] Furthermore, a threaded tube is fixedly provided on the top of the slide plate one, and a screw rod three is rotatably provided on the top threaded tube. The top of the screw rod three is rotatably connected to the top inner wall of the cavity. An adjusting rod two is rotatably embedded in the lower part of one side of the support. One end of the adjusting rod two extends into the cavity and is fixedly connected to a bevel gear three. A bevel gear four is fixedly sleeved on the upper part of the screw rod three, and the bevel gear four is meshed with the bevel gear three.
[0011] Furthermore, a slide groove three is provided on the lower inner walls of both sides of the cavity, a sliding block two is slidably provided in the slide groove three, and the sliding block two is fixedly connected to a side adjacent to the sliding block one.
[0012] The beneficial effects of the utility model are:
[0013] The utility model is provided with a support plate and a roller, and the adjusting rod 2 is rotated so that the adjusting rod 2 drives the bevel gear 3 to rotate, so that the bevel gear 3 drives the screw rod 3 to rotate through the bevel gear 4, and at this time the screw rod 3 will drive the slide plate 1 to move downward through the threaded tube, so that the roller contacts the ground, thereby facilitating the movement of the device, and the support rod is provided, and the adjusting rod 1 is rotated so that the adjusting rod 1 drives the bevel gear 1 to rotate, and at this time the bevel gear 1 drives the screw rod 1 to rotate through the bevel gear 2, so that the screw rod 1 drives the slide plate 2 to move up and down, and then the slide plate 2 drives the cross plate to move up and down through the support rod, so that the cross plate, the fixing seat and the spray gun body can be adjusted to a suitable height, thereby improving the device. In terms of applicability during installation, by setting a fixed seat, the motor can drive the screw rod 2 to rotate, so that the screw rod 2 drives the slider 1 to move in the slide groove 2, and the slider 1 can drive the fixed seat to move, so that the fixed seat drives the spray gun body to move outside the kiln body, and at the same time, the baffle is driven to rotate by the rotating cylinder, so that the spray gun mouth is covered by the baffle. The utility model can facilitate the movement of the device and the height of the adjustment device, improve the applicability of the device, and at the same time, the spray gun is pulled out of the kiln when no material is sprayed, and the spray gun is in a relatively good environment. The atomization effect of the spray gun is more guaranteed and the service life is greatly extended, and the atomization condition of the defoaming agent is also relatively stable, which ultimately provides good basic conditions for the stable operation of the kiln. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the specific embodiments of the present invention and do not constitute a limitation to the present invention.
[0015] Figure 1 This is a front view of a kiln spray gun of the utility model;
[0016] Figure 2 This is a schematic diagram of the overall structure of a kiln spray gun of the utility model;
[0017] Figure 3 It is a top view of a support for a kiln spray gun of the utility model;
[0018] Figure 4 This is a structural schematic diagram of a screw rod and a threaded tube of a kiln spray gun of the utility model;
[0019] Numbers in the figure: 1. Kiln body; 2. Support; 3. Spray gun mouth; 4. Rotating cylinder; 5. Baffle; 6. Support rod; 7. Horizontal plate; 8. Fixed seat; 9. Spray gun body; 10. Feed hose; 11. Cavity; 12. Slide plate one; 13. Roller; 14. Fixed plate; 15. Slide groove one; 16. Screw rod one; 17. Slide plate two; 18. Adjustment rod one; 19. Bevel gear one; 20. Bevel gear two; 21. Slide groove two; 22. Motor; 23. Screw rod two; 24. Slider one; 25. Threaded pipe; 26. Screw rod three; 27. Adjustment rod two; 28. Bevel gear three; 29. Bevel gear four; 30. Slide groove three; 31. Slider two. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Example 1 Please refer to Figure 1-Figure 4 , the utility model provides a technical solution:
[0022] A kiln spray gun comprises a kiln body 1 and a support 2, a spray gun mouth 3 is fixedly embedded through the upper part of one side of the kiln body 1 close to the support 2, a rotating cylinder 4 is fixedly provided on the upper part of one side of the kiln body 1 close to the support 2, a baffle 5 is fixedly connected to the output end of the rotating cylinder 4, a plurality of support rods 6 are symmetrically and slidably embedded in the top of the support 2, a cross plate 7 is fixedly connected to the top of the support rod 6, a fixed seat 8 is slidably provided on the top of the cross plate 7, a spray gun body 9 is fixedly embedded through the fixed seat 8, a feed hose 10 is fixedly connected to the feed end of the spray gun body 9, a cavity 11 is opened at the bottom end of the support 2, a slide plate 12 is slidably provided in the cavity 11, and rollers 13 are fixedly provided at the four corners of the bottom end of the slide plate 12.
[0023] Specifically, Figure 1-Figure 4 As shown, fixing plates 14 are fixed on the lower outer walls of both sides of the support 2, and through holes are symmetrically opened on the fixing plates 14. By setting the fixing plates 14 and the through holes, it is convenient to use bolts to fix the device in a suitable position, thereby ensuring the stability of the device when in use.
[0024] Specifically, Figure 1-Figure 4As shown, a slide groove 15 is provided in the upper part of the support 2, and a screw rod 16 is rotatably provided in the slide groove 15, and a slide plate 2 17 is threadedly sleeved on the screw rod 16, and the bottom ends of the support rods 6 extend into the slide groove 15 and are fixedly connected to the top of the slide plate 2 17, and an adjusting rod 18 is rotatably embedded in the middle part of one side of the support 2, and one end of the adjusting rod 18 extends into the slide groove 15 and is fixedly connected with a bevel gear 19, and a bevel gear 20 is fixedly sleeved at the lower part of the screw rod 16, and the bevel gear 20 is gear-engaged with the bevel gear 19, and the adjusting rod 18 is rotated, so that the adjusting rod 18 drives the bevel gear 19 to rotate, and at this time, the bevel gear 19 drives the screw rod 16 to rotate through the bevel gear 20, so that the screw rod 16 drives the slide plate 2 17 to move up and down, and then the slide plate 2 17 drives the cross plate 7 to move up and down through the support rod 6.
[0025] Specifically, Figure 1-Figure 4 As shown, a second slide groove 21 is provided at the top of the horizontal plate 7, and a motor 22 is fixedly provided on the inner wall of one side of the second slide groove 21. A second screw rod 23 is fixedly connected to the output end of the motor 22. A slider 24 is threadedly sleeved on the second screw rod 23. The top of the slider 24 is fixedly connected to the bottom end of the fixed seat 8. The motor 22 can drive the second screw rod 23 to rotate, so that the second screw rod 23 drives the slider 24 to move in the second slide groove 21, and the slider 24 can drive the fixed seat 8 to move left and right.
[0026] Specifically, Figure 1-Figure 4 As shown, a threaded tube 25 is fixedly provided at the top of the slide plate 12, and a screw rod 3 26 is rotatably provided at the top of the threaded tube 25. The top of the screw rod 3 26 is rotatably connected to the top inner wall of the cavity 11, and an adjusting rod 27 is rotatably embedded in the lower part of one side of the support 2. One end of the adjusting rod 27 extends into the cavity 11 and is fixedly connected with a bevel gear 3 28. A bevel gear 4 29 is fixedly sleeved on the upper part of the screw rod 3 26, and the bevel gear 4 29 is gear-engaged with the bevel gear 3 28. By rotating the adjusting rod 27, the adjusting rod 27 drives the bevel gear 3 28 to rotate, so that the bevel gear 3 28 drives the screw rod 3 26 to rotate through the bevel gear 4 29. At this time, the screw rod 3 26 will drive the slide plate 1 24 to move up and down through the threaded tube 25.
[0027] Example 2 Please refer to Figure 2The difference between this embodiment and embodiment 1 is that: a sliding groove 30 is opened on the lower inner wall of both sides of the cavity 11, and a sliding block 2 31 is slidably provided in the sliding groove 30, and the sliding block 2 31 is fixedly connected to the side adjacent to the sliding block 12. When the sliding block 12 moves, the sliding block 12 will drive the sliding block 2 31 to move in the sliding groove 30, and the sliding block 2 31 can support the sliding block 12.
[0028] Working principle of the utility model: when in use, by rotating the adjusting rod 27, the adjusting rod 27 drives the bevel gear 3 28 to rotate, so that the bevel gear 3 28 drives the screw rod 3 26 to rotate through the bevel gear 4 29, at this time the screw rod 3 26 will drive the slide plate 1 24 to move downward through the threaded tube 25, so that the slide plate 12 drives the roller 13 to move downward until it contacts the ground, and then the device can be moved to a suitable position, at this time the adjusting rod 27 is rotated in the opposite direction, so that the roller 13 moves into the cavity 11, and then the device is fixed, by rotating the adjusting rod 18, the adjusting rod 18 drives the bevel gear 19 to rotate, at this time the bevel gear 19 drives the screw rod 16 to rotate through the bevel gear 20, so that The screw rod 16 drives the slide plate 2 17 to move up and down, and then the slide plate 2 17 drives the cross plate 7 to move up and down through the support rod 6, so that the spray gun body 9 can be adjusted to a suitable height and the spray gun body 9 can be extended into the kiln body 1 through the spray gun port 3. When no material is sprayed, the motor 22 can drive the screw rod 23 to rotate, so that the screw rod 23 drives the slider 1 24 to move in the slide groove 21, and the slider 1 24 can drive the fixed seat 8 to move, so that the fixed seat 8 drives the spray gun body 9 to move outside the kiln body 1. At the same time, the baffle 5 is driven to rotate by the rotating cylinder 4, so that the spray gun port 3 is covered by the baffle 5 to prevent the flame in the kiln body 1 from escaping along the spray gun port 3, causing safety hazards and fuel waste.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A kiln spray gun, comprising a kiln body (1) and a support (2), characterized in that: A spray gun port (3) is fixedly embedded through the upper part of one side of the kiln body (1) close to the support (2), a rotating cylinder (4) is fixedly provided on the upper part of one side of the kiln body (1) close to the support (2), and a baffle (5) is fixedly connected to the output end of the rotating cylinder (4), a plurality of support rods (6) are symmetrically and slidably embedded in the top of the support (2), a cross plate (7) is fixedly connected to the top of the support rod (6), a fixed seat (8) is slidably provided on the top of the cross plate (7), a spray gun body (9) is fixedly embedded through the fixed seat (8), a feed end of the spray gun body (9) is fixedly connected to a feed hose (10), a cavity (11) is provided at the bottom end of the support (2), a slide plate (12) is slidably provided in the cavity (11), and rollers (13) are fixedly provided at the four corners of the bottom end of the slide plate (12).
2. A kiln spray gun according to claim 1, characterized in that: A fixing plate (14) is fixedly provided on the lower outer walls of both sides of the support (2), and through holes are symmetrically opened on the fixing plate (14).
3. A kiln spray gun according to claim 1, characterized in that: A slide groove (15) is provided in the upper part of the support (2), a screw rod (16) is rotatably provided in the slide groove (15), a slide plate (17) is threadedly sleeved on the screw rod (16), the bottom ends of the support rods (6) extend into the slide groove (15) and are fixedly connected to the top ends of the slide plates (17), an adjustment rod (18) is rotatably embedded in the middle part of one side of the support (2), one end of the adjustment rod (18) extends into the slide groove (15) and is fixedly connected to a bevel gear (19), a bevel gear (20) is fixedly sleeved on the lower part of the screw rod (16), and the bevel gear (20) is meshed with the bevel gear (19).
4. A kiln spray gun according to claim 1, characterized in that: A second slide groove (21) is provided at the top of the horizontal plate (7), a motor (22) is fixedly provided on the inner wall of one side of the second slide groove (21), a second screw rod (23) is fixedly connected to the output end of the motor (22), a first slide block (24) is threadedly sleeved on the second screw rod (23), and the top end of the first slide block (24) is fixedly connected to the bottom end of the fixed seat (8).
5. The kiln spray gun according to claim 1, characterized in that: A threaded tube (25) is fixedly provided at the top end of the slide plate (12), and a screw rod (26) is rotatably provided at the top end of the threaded tube (25). The top end of the screw rod (26) is rotatably connected to the top inner wall of the cavity (11). An adjusting rod (27) is rotatably embedded in a lower part of one side of the support (2). One end of the adjusting rod (27) extends into the cavity (11) and is fixedly connected to a bevel gear (28). A bevel gear (29) is fixedly sleeved on the upper part of the screw rod (26), and the bevel gear (29) is gear-engaged with the bevel gear (28).
6. A kiln spray gun according to claim 1, characterized in that: Slide grooves 3 (30) are provided on the lower inner walls of both sides of the cavity (11), and slide blocks 2 (31) are slidably provided in the slide grooves 3 (30), and the slide blocks 2 (31) are fixedly connected to the adjacent side of the slide block 1 (12).