Printing plate roller clamping groove inspection tool

By designing an inspection tool for the printing plate roller card slot, the sliding of the mobile structure and the sliding of the inspection head, combined with the adaptive adjustment of the spring and reading bars, the problem of measuring error of the slot size in the prior art is solved, and more efficient and accurate inspection is achieved, and product quality is improved.

CN222689050UActive Publication Date: 2025-03-28SHANDONG JINGGONG GRAVURE PLATE MAKING CO LTD
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Patent Information

Application Number
CN202420903097.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-03-28
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

In the production of printing plate rollers, there are errors in measuring the size of the card slot by manually using vernier calipers, which affects product quality and reduces work efficiency.

Method used

Design a printing plate roller card slot inspection tool, including an inspection table and inspection structure, use the moving structure and inspection head to slide horizontally, combine springs and reading bars to achieve adaptive adjustment, draw error lines on the recording paper through the refill to accurately record the card slot size data.

Benefits of technology

By distributing the measurement points in the entire card slot, the dimensional inspection error is reduced, the product quality is improved, and the inspection efficiency is improved to ensure the accuracy and traceability of the data.

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Abstract

The utility model discloses a printing plate roller clamping groove inspection tool which comprises an inspection bench and an inspection structure. A moving structure is arranged on the upper surface of the inspection bench; and the inspection structure is arranged at the bottom of the moving structure and comprises an inspection head arranged at the bottom of the moving structure. According to the printing plate roller clamping groove inspection tool, the inspection structure can descend to the clamping groove for inspection through the moving structure, the inspection head can be horizontally moved through the moving structure, and in the horizontal moving process, when the size of the clamping groove is too large or too small, the spring can pull the movable inspection frame to move in the moving groove; during the moving process, the position of the numerical value of the reading strip on the scale line is changed, and the size of the error of the clamping groove can be observed straightly, so that the self-adaptive adjustment inspection of the inspection structure is realized, the inspection measurement points are distributed in the whole clamping groove under the inspection of the full length of the clamping groove, the error generated by the size inspection of the clamping groove is reduced, and the inspection accuracy is improved. And the quality of produced products is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of printing plate roller production, in particular to a printing plate roller slot inspection tool. Background Art

[0002] The printing plate roller is a key component in the printing press. It is used to transfer printing ink or pigment. It is a roller that can replace the printing plate. The outer wall of the printing plate roller is provided with two slots. The printing plate can be attached to the outer wall of the plate roller by using the card strips and inserted into the slots for limited tensioning, so as to achieve the replacement and fixation of the printing plate, and transfer the pattern or text from the printing plate to the printing medium (such as paper). It is usually made of metal, such as steel, copper or aluminum, with a smooth surface to ensure that the ink is evenly transferred to the printing medium;

[0003] At present, when producing printing plate rollers, it is necessary to inspect the slots of the plate rollers to ensure that the slot size can be tightly plugged into the printing plate clip strip to ensure the stability of the printing plate after it is fixed. Usually, the printing roller shaft is placed on an inspection table and manually measured with a vernier caliper. After measuring different points in the slot, the overall size error of the slot is obtained.

[0004] According to the prior art, a vernier caliper is used to randomly measure the dimensions of multiple points of the card slot, which will increase the inspection error of the inspection structure and affect the quality of the produced printing plate roller. In addition, manual measurement requires re-measurement after each reading, which reduces the work efficiency of inspecting the card slot. Summary of the invention

[0005] In view of the problems in the related technology, the utility model proposes a printing plate roller slot inspection tool to overcome the above technical problems existing in the existing related technology.

[0006] To this end, the specific technical solution adopted by the utility model is as follows: a printing plate roller slot inspection tool, comprising: an inspection platform and an inspection structure; a mobile structure is arranged on the upper surface of the inspection platform; the inspection structure is arranged at the bottom of the mobile structure, and the inspection structure includes an inspection head arranged at the bottom of the mobile structure, an inspection piece welded on the lower surface of the inspection head, a mobile groove opened inside the inspection head, a mobile inspection frame slidably connected in the mobile groove, a spring welded on the outer wall of one side of the mobile inspection frame, a reading bar welded on the lower surface of one side of the mobile inspection frame, and scale lines laser engraved on the outer wall of the inspection head.

[0007] Preferably, the movable structure includes a support frame welded on the upper surface of the inspection table, a slide rail welded on the top groove wall of the support frame, a slide seat slidably connected to the outer wall of the slide rail, an electric cylinder connected to the lower surface of the slide seat by screws and a handle plugged into the outer wall of the electric cylinder, and the bottom end of the push rod of the electric cylinder is connected to the inspection head by screws; after the inspection head is adjusted to the inspection state by telescoping the electric cylinder, the inspector holds the handle and moves from one end of the slide rail to the other end of the slide rail, and under the action of the slide seat, the inspection head can be driven on the slide rail to slide horizontally to inspect the size of the card slot, so that the inspection piece and the mobile inspection frame can be used to inspect the size of the overall length of the card slot, so that the inspection measurement points are distributed throughout the card slot, thereby reducing the error caused by the inspection of the card slot size and improving the quality of the produced products.

[0008] Preferably, the inspection structure includes a pen refill inserted at one end of a mobile inspection frame, a supporting platform welded on the outer wall of the inspection head and a recording paper placed on the upper surface of the supporting platform, and the tip of the pen refill is in contact with the upper surface of the recording paper; by inserting the pen refill at one end of the mobile inspection frame, when the mobile inspection frame moves on the inner wall of the card slot, if the card slot becomes larger or smaller in size, the mobile inspection frame will move on the mobile slot under the tension of the spring, thereby driving the pen refill to draw a line segment of the error size on the recording paper, so as to accurately record the dimensional data of each card slot detection, ensure the accuracy and traceability of the data, and facilitate subsequent analysis and evaluation.

[0009] Preferably, the inspection structure also includes a limit rod welded on the inner wall of the movable groove, the top of the movable inspection frame passes through the limit rod, the spring is sleeved on the outer wall of the limit rod, and the spring is in a stretched state. By inserting the movable inspection frame on the limit rod, the movable inspection frame can be firmly limited, thereby improving the stability of the movement of the bottom end of the movable inspection frame against the inner wall of the slot, thereby improving the sensitivity of the inspection structure detection. At the same time, the spring in a stretched state always generates a certain pulling force on the movable inspection frame, and when it moves to a larger size, it will pull the movable inspection frame to move on the movable groove, so that the change of the degree bar on the scale line can be directly observed.

[0010] Preferably, the pen tip position of the pen core is aligned with the outer wall position on the outer side of the bottom end of the movable inspection frame, and scale lines with the same graduation values ​​are drawn on the recording paper; by setting the pen tip position, the initial position of the pen tip line can be aligned with the initial detection surface of the movable inspection frame to ensure the accuracy of the recorded data, and at the same time, the drawn change line can be coordinated with the scale lines on the recording paper to obtain the error size that is too large or too small.

[0011] Preferably, two groups of supporting rollers are rotatably connected to the inner wall of the inspection table, a rotating disk is welded to one end of the rotating shaft of one group of the supporting rollers, a printing plate roller is placed on the top between the two groups of the supporting rollers, and the main body of the supporting roller is a rubber roller; by installing two groups of rotatable supporting rollers, the supporting rollers can be driven to rotate by the rotating disk, thereby rotating the printing plate roller supported on top to adjust the angle, so as to ensure that different card slots can be aligned and detected with the inspection structure.

[0012] Preferably, the inner wall of one side of the card slot of the printing plate roller is vertically fitted with the inspection piece, and the outer wall of the bottom end of the movable inspection frame is fitted with the card slot before the pen core is inserted; by vertically fitting the inner wall of the card slot of the printing plate roller with one side of the inspection piece, the accuracy of the inspection of the horizontally movable inspection structure on the entire card slot can be guaranteed. At the same time, when inserting the pen core during movement, it can be avoided that points or line segments are drawn on the recording paper when the position is adjusted in advance, and the judgment of the detection data by the extra line segments can be avoided.

[0013] Preferably, a lamp tube is provided on the lower surface of the top of the support frame, and the lamp tube is located directly above the printing plate roller; by installing the lamp tube above the printing plate roller, lighting can be provided during inspection, which can improve the clarity of the numerical changes on the scale line of the reading bar, allowing the inspector to observe the changing state more clearly.

[0014] The beneficial effects of the utility model are:

[0015] 1. The printing plate roller slot inspection tool can lower the inspection structure to the slot for inspection through a mobile structure. The inspection head can be moved horizontally by using the mobile structure. During the horizontal movement, if the slot size is too large or too small, the spring will pull the mobile inspection frame to move in the mobile slot. The movement process will cause the position change of the value of the reading bar on the scale line. The size of the slot error can be directly observed, thereby realizing the adaptive adjustment inspection of the inspection structure. When inspecting the full length of the slot, the inspection measurement points are distributed throughout the slot, reducing the error caused by the slot size inspection and improving the quality of the produced products.

[0016] The printing plate roller slot inspection tool inserts a pen core at one end of a mobile inspection frame. When the mobile inspection frame moves on the inner wall of the slot, if the size of the slot becomes larger or smaller, the mobile inspection frame will move on the mobile slot under the tension of the spring, and then drive the pen core to draw a line segment of the error size on the recording paper, so as to accurately record the size data of each slot detection, ensure the accuracy and traceability of the data, and facilitate subsequent analysis and evaluation.

[0017] The printing plate roller slot inspection tool adjusts the inspection head to the inspection state through the extension and retraction of the electric cylinder. The inspector then holds the handle and moves from one end of the slide rail to the other end of the slide rail. Under the action of the slide seat, the inspection head can be driven to slide horizontally on the slide rail to inspect the slot size. The inspection piece and the mobile inspection frame can be used to inspect the overall length of the slot, which improves the convenience of inspecting the slot size and can perform rapid inspections based on specific points in the slot. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model device;

[0020] Figure 2 This is a top view of the mobile structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the connection between the slide rail and the slide seat of the utility model;

[0022] Figure 4 This is a schematic diagram of the inspection structure of the utility model;

[0023] Figure 5 It is a top cross-sectional view of the inspection structure of the utility model;

[0024] Figure 6 This is a schematic diagram of the inspection structure for inspecting a printing plate roller of the utility model.

[0025] In the figure: 1. inspection table; 2. moving structure; 201. support frame; 202. slide rail; 203. slide seat; 204. electric cylinder; 205. handle; 3. inspection structure; 301. inspection head; 302. inspection piece; 303. moving slot; 304. limit rod; 305. mobile inspection frame; 306. spring; 307. reading bar; 308. scale line; 309. pen core; 310. bearing platform; 311. recording paper; 4. supporting roller; 5. rotating disk; 6. printing plate roller; 7. lamp tube. DETAILED DESCRIPTION

[0026] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0027] According to an embodiment of the utility model, a printing plate roller slot inspection tool is provided.

[0028] Example 1

[0029] like Figure 1-Figure 6 As shown, the printing plate roller slot inspection tool according to the embodiment of the utility model comprises: an inspection platform 1 and an inspection structure 3, the upper surface of the inspection platform 1 is provided with a mobile structure 2, the inspection structure 3 is arranged at the bottom of the mobile structure 2, the inspection structure 3 comprises an inspection head 301 arranged at the bottom of the mobile structure 2, an inspection piece 302 welded on the lower surface of the inspection head 301, a mobile slot 303 opened inside the inspection head 301, a mobile inspection frame 305 slidably connected in the mobile slot 303, a spring 306 welded on the outer wall of one side of the mobile inspection frame 305, a reading bar 307 welded on the lower surface of one side of the mobile inspection frame 305, and a scale line 308 laser engraved on the outer wall of the inspection head 301;

[0030] The inspection structure 3 includes a pen core 309 inserted into one end of the mobile inspection frame 305, a carrier 310 welded to the outer wall of the inspection head 301, and a recording paper 311 placed on the upper surface of the carrier 310, and the tip of the pen core 309 is in contact with the upper surface of the recording paper 311;

[0031] The inspection structure 3 also includes a limit rod 304 welded on the inner wall of the moving groove 303, the top of the moving inspection frame 305 passes through the limit rod 304, the spring 306 is sleeved on the outer wall of the limit rod 304, and the spring 306 is in a stretched state;

[0032] The inner wall of one side of the slot of the printing plate roller 6 is vertically attached to the inspection sheet 302, and the outer wall of the bottom end of the movable inspection frame 305 is attached to the slot and the pen core 309 is inserted.

[0033] In this embodiment, the inspection structure 3 can be lowered to the card slot for inspection through the mobile structure 2. The inspection head 301 can be moved horizontally by using the mobile structure 2. During the horizontal movement, when the card slot size is too large or too small, the spring 306 will pull the mobile inspection frame 305 to move in the mobile slot 303. The movement process will cause the reading bar 307 to produce a position change of the value on the scale line 308. At the same time, the change of the mobile inspection frame 305 can drive the pen core 309 to draw a line segment of the error size on the recording paper 311, which can accurately record the dimensional data of each card slot detection to ensure the accuracy and traceability of the data, which is beneficial to subsequent analysis and evaluation, thereby realizing the adaptive adjustment inspection of the inspection structure 3. Under the inspection of the full length of the card slot, the inspection measurement points are distributed throughout the card slot, reducing the error caused by the card slot size inspection and improving the quality of the produced products.

[0034] Example 2

[0035] On the basis of the first embodiment, the preferred embodiment of the printing plate roller slot inspection tool provided by the present invention is as follows: Figure 1-Figure 6 As shown: the moving structure 2 includes a support frame 201 welded on the upper surface of the inspection table 1, a slide rail 202 welded on the top groove wall of the support frame 201, a slide seat 203 slidably connected to the outer wall of the slide rail 202, an electric cylinder 204 connected to the lower surface of the slide seat 203 by screws and a handle 205 inserted on the outer wall of the electric cylinder 204, and the bottom end of the push rod of the electric cylinder 204 is connected to the inspection head 301 by screws.

[0036] In this embodiment, after the inspection head 301 is adjusted to the inspection state by extending and retracting the electric cylinder 204, the inspector holds the handle 205 and moves from one end of the slide rail 202 to the other end of the slide rail 202. Under the action of the slide seat 203, the inspection head 301 can be driven to slide horizontally on the slide rail 202 to inspect the size of the card slot. The inspection piece 302 and the movable inspection frame 305 can be used to inspect the overall length of the card slot, so that the inspection measurement points are distributed throughout the card slot, thereby reducing the error caused by the inspection of the card slot size and improving the quality of the produced products.

[0037] Example 3

[0038] On the basis of the first embodiment, the preferred embodiment of the printing plate roller slot inspection tool provided by the present invention is as follows: Figure 1-Figure 6 As shown: the tip of the pen core 309 is aligned with the outer wall of the bottom of the movable inspection frame 305, and scale lines 308 of the same graduation value are drawn on the recording paper 311.

[0039] In this embodiment, by setting the position of the pen tip, the initial position of the pen tip can be aligned with the detection surface of the initially moving inspection frame 305 to ensure the accuracy of the recorded data. At the same time, the drawn change line can be combined with the scale line 308 on the recording paper 311 to obtain the error size that is too large or too small.

[0040] Example 4

[0041] On the basis of the first embodiment, the preferred embodiment of the printing plate roller slot inspection tool provided by the present invention is as follows: Figure 1-Figure 6 As shown: the inner wall of the inspection table 1 is rotatably connected with two groups of supporting rollers 4, one end of the rotating shaft of one group of supporting rollers 4 is welded with a rotating disk 5, a printing plate roller 6 is placed on the top between the two groups of supporting rollers 4, and the main body of the supporting rollers 4 is a rubber roller;

[0042] A lamp tube 7 is provided on the lower surface of the top of the support frame 201 , and the lamp tube 7 is located directly above the printing plate roller 6 .

[0043] In this embodiment, by installing two sets of rotatable support rollers 4, the rotating disk 5 can be used to drive the support rollers 4 to rotate, so that the printing plate roller 6 supported on the top can be rotated to adjust the angle. Under the lighting condition provided by the lamp tube 7, it can be aligned with the inspection structure 3 in different card slots for inspection, which can improve the clarity of the numerical changes of the reading bar 307 on the scale line 308, so that the inspector can observe the change status more clearly.

[0044] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.

[0045] In actual application, first, use the electric cylinder 204 to lower the inspection head 301 onto the printing plate roller 6, adjust the mobile inspection frame 305 so that the inspection piece 302 and the mobile inspection frame 305 are attached to one end of the slot of the printing plate roller 6, insert the pen core 309 on the mobile inspection frame 305, and hold the handle 205 to slowly move the inspection structure 3 on the slide rail 202. If the size of the slot changes during the movement, the mobile inspection frame 305 will change with the size change on the mobile slot 303 due to the tension of the spring 306. At this time, the inspector can determine the position of the size error according to the change of the reading bar 307 on the scale line 308, and the pen core 309 will follow the movement on the recording paper 311 to record the line segment of the error value change.

[0046] In summary, with the aid of the above-mentioned technical solution of the utility model, the printing plate roller slot inspection tool can lower the inspection structure 3 to the slot for inspection through the mobile structure 2, and the inspection head 301 can be horizontally moved by the mobile structure 2. During the horizontal movement, when the slot size is too large or too small, the spring 306 will pull the mobile inspection frame 305 to move in the mobile slot 303. The movement process will cause the reading bar 307 to produce a position change of the value on the scale line 308, and the size of the slot error can be directly observed, thereby realizing the adaptive adjustment inspection of the inspection structure 3. Under the inspection of the full length of the slot, the inspection measurement points are distributed throughout the slot, reducing the error caused by the slot size inspection and improving the quality of the produced products; by inserting the pen core 309 at one end of the mobile inspection frame 305, when the mobile inspection frame 305 moves on the inner wall of the slot, If the size of the card slot becomes larger or smaller, the mobile inspection frame 305 will move on the mobile slot 303 under the pulling force of the spring 306, and then drive the pen core 309 to draw a line segment of the error size on the recording paper 311, so as to accurately record the size data of each card slot detection, ensure the accuracy and traceability of the data, and facilitate subsequent analysis and evaluation; after adjusting the inspection head 301 to the inspection state by extending and retracting the electric cylinder 204, the inspector holds the handle 205 and moves from one end of the slide rail 202 to the other end of the slide rail 202. Under the action of the slide seat 203, the inspection head 301 can be driven on the slide rail 202 to slide horizontally to inspect the size of the card slot, so that the inspection piece 302 and the mobile inspection frame 305 can be used to inspect the size of the overall length of the card slot, which improves the convenience of inspecting the size of the card slot and can be quickly inspected according to specific points in the card slot.

[0047] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A printing plate roller slot inspection tool, characterized in that: include: An inspection table (1), wherein a movable structure (2) is provided on an upper surface of the inspection table (1); An inspection structure (3) is arranged at the bottom of the mobile structure (2), and comprises an inspection head (301) arranged at the bottom of the mobile structure (2), an inspection sheet (302) welded to the lower surface of the inspection head (301), a moving groove (303) opened inside the inspection head (301), a moving inspection frame (305) slidably connected in the moving groove (303), a spring (306) welded to the outer wall of one side of the mobile inspection frame (305), a reading bar (307) welded to the lower surface of one side of the mobile inspection frame (305), and a scale line (308) laser-engraved on the outer wall of the inspection head (301).

2. A printing plate roller slot inspection tool according to claim 1, characterized in that: The mobile structure (2) comprises a support frame (201) welded to the upper surface of the inspection table (1), a slide rail (202) welded to the top groove wall of the support frame (201), a slide seat (203) slidably connected to the outer wall of the slide rail (202), an electric cylinder (204) connected to the lower surface of the slide seat (203) by screws, and a handle (205) plugged into the outer wall of the electric cylinder (204), and the bottom end of the push rod of the electric cylinder (204) is connected to the inspection head (301) by screws.

3. A printing plate roller slot inspection tool according to claim 1, characterized in that: The inspection structure (3) comprises a pen core (309) inserted into one end of a movable inspection frame (305), a support platform (310) welded to the outer wall of the inspection head (301), and a recording paper (311) placed on the upper surface of the support platform (310), wherein the tip of the pen core (309) contacts the upper surface of the recording paper (311).

4. A printing plate roller slot inspection tool according to claim 1, characterized in that: The inspection structure (3) further comprises a limit rod (304) welded to the inner wall of the movable groove (303); the top of the movable inspection frame (305) passes through the limit rod (304); the spring (306) is sleeved on the outer wall of the limit rod (304), and the spring (306) is in a stretched state.

5. A printing plate roller slot inspection tool according to claim 3, characterized in that: The tip of the pen core (309) is aligned with the outer wall of the bottom of the movable inspection frame (305), and scale lines (308) of the same graduation value are drawn on the recording paper (311).

6. A printing plate roller slot inspection tool according to claim 3, characterized in that: Two groups of supporting rollers (4) are rotatably connected to the inner wall of the inspection table (1), one end of the rotating shaft of one group of the supporting rollers (4) being welded with a rotating disk (5), a printing plate roller (6) being placed on the top between the two groups of the supporting rollers (4), and the main body of the supporting rollers (4) being a rubber roller.

7. A printing plate roller slot inspection tool according to claim 6, characterized in that: The inner wall of one side of the slot of the printing plate roller (6) is vertically fitted with the inspection sheet (302), and the outer wall of the bottom end of the movable inspection frame (305) is fitted with the slot and then the pen core (309) is inserted.

8. A printing plate roller slot inspection tool according to claim 2, characterized in that: A light tube (7) is provided on the lower surface of the top of the support frame (201), and the light tube (7) is located directly above the printing plate roller (6).