Metal product impact detection device

By using a combination of winding wheel, draw rope and solenoid in the impact detection device of metal products, automatic lifting of impact blocks, free fall impact and precise adsorption are achieved, solving the problems of cumbersome and low efficiency in the prior art, and improving detection efficiency and accuracy.

CN222689571UActive Publication Date: 2025-03-28ANHUI HEXUN ELECTRICAL & MECHANICAL CO LTD
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Patent Information

Application Number
CN202421025430.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-03-28
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

When performing secondary or multiple impact detections, existing metal product impact detection devices require manual straightening of the impact block position, resulting in cumbersome and inefficient detection.

Method used

A metal product impact detection device is designed, using a combination of a winding wheel, a draw rope and an electromagnetic, to lift the impact block to a specified height through the winding wheel. After the power is cut off, the impact block will fall and impact freely. The guide unit ensures that the impact block stays and is accurately adsorbed, which facilitates secondary or multiple detections.

Benefits of technology

The impact detection process is automated, manual operation is reduced, detection efficiency and accuracy are improved, and tedious steps in adjusting the impact block position is avoided.

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Abstract

The utility model is applicable to the technical field of metal product detection, and provides a metal product impact detection device, through the arrangement of a winding wheel, a pull rope and an electrified magnet, the winding wheel can lift an impact block in the process of being driven to rotate, and after the impact block is lifted to a specified height, the impact block can be driven to rotate only by powering off the electrified magnet. The impact block freely falls and vertically impacts on the metal product, the guide unit is arranged, after the impact block impacts on the metal product, the impact block can stay in the lantern ring on the lower portion, at the moment, when the winding wheel drives the electrified magnet to descend, the impact block can be accurately attracted, and secondary or multiple times of impact detection can be conveniently carried out.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal product detection, in particular to a metal product impact detection device. Background Art

[0002] Impact test is a dynamic mechanical properties test, mainly used to determine the work consumed in breaking a sample metal of a certain shape. It is also called impact toughness test. The purpose of the test is to determine whether the various properties of metal products fail when they are subjected to a series of impacts at normal and extreme temperatures. After the production of metal products is completed, the finished products need to be sampled and impact tested.

[0003] After searching, CN 219675730 U, an impact detection device for metal processing, can adjust the height of the lifting plate by setting an adjustment component, and the lifting plate drives the carrying plate to adjust the height through a connecting rod, so that the impact height of the impact block can be easily adjusted. Since the height of the impact block can be precisely controlled, its rising accuracy is improved, so that the impact force detection data of the metal product is more accurate, and the reliability of the device is improved.

[0004] However, there are still certain defects in the above application: in the above application, when the impact block freely falls from a certain height and hits the metal product, due to the effect of elasticity, the impact block will generally be ejected to other positions of the impact point. When performing secondary or multiple impact tests, it is usually necessary to manually straighten the position of the impact block, and then clamp and lift the impact block for a second time. The entire detection process has the defects of cumbersome operation and low efficiency. Therefore, it is necessary to design corresponding technical solutions to solve the existing technical problems. Utility Model Content

[0005] The purpose of the utility model is to provide a metal product impact detection device to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A metal product impact detection device comprises a detection platform and an impact block, wherein a support frame is installed on the detection platform, a lifting frame is installed on the support frame via a first electric push rod, a support plate is installed on the lifting frame, a winding wheel is installed on the support plate, the winding wheel is driven by a winding motor arranged on the support plate, a pull rope is wound on the winding wheel, the pull rope passes through the support plate and is installed with a through electromagnet, the impact block is magnetically attracted to the bottom surface of the through electromagnet, a guide unit is also installed on the bottom surface of the support plate, the guide unit comprises a pair of rings arranged vertically in parallel and a plurality of connecting rods installed between the two rings, one of the rings is fixedly installed on the bottom surface of the support plate, and the impact block is slidably arranged in the guide unit.

[0008] As a further solution of the utility model: the connecting rod is a telescopic structure, and the two sides of the lower ring are connected to the support plate through a second electric push rod.

[0009] As a further solution of the utility model: the lifting frame is in a "U"-shaped structure, and a driving component for driving the support plate to move horizontally is also provided on the lifting frame, the driving component includes a screw rod rotatably arranged in the lifting frame and a fixed rod fixedly installed in the lifting frame, the screw rod is driven by a first servo motor arranged on the lifting frame, a screw sleeve is fixedly installed on the screw rod, the fixed rod and the screw rod are arranged in parallel, a movable part is slidably installed on the fixed rod, and the support plate is fixedly installed between the screw sleeve and the movable part.

[0010] As a further solution of the utility model: a pair of guide rods are symmetrically arranged between the support frame and the detection platform, guide blocks are slidably arranged on the guide rods, and the guide blocks are fixedly installed on both sides of the lifting frame.

[0011] As a further solution of the utility model: a fixing mechanism is also provided on the detection platform, and the fixing mechanism includes a bidirectional lead screw and a pair of clamping plates. The bidirectional lead screw is rotatably installed on the bottom surface of the detection platform and is driven by a second servo motor. Threaded sleeves are symmetrically installed on the threaded portions on both sides of the bidirectional lead screw. The two clamping plates are symmetrically arranged on the top surface of the detection platform and connected to the threaded sleeves. The top surface of the detection platform is also symmetrically provided with strip holes for the sliding of the threaded sleeves.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model provides a winding wheel, a pulling rope and a pass electromagnet. The winding wheel can lift the impact block when it is driven to rotate. After the impact block is lifted to a specified height, the pass electromagnet only needs to be powered off, and the impact block will fall freely and vertically hit the metal product. The guide unit is provided so that after the impact block hits the metal product, the impact block can stay in the lower sleeve ring. At this time, when the winding wheel drives the pass electromagnet to descend, the impact block can be accurately adsorbed, which is convenient for secondary or multiple impact detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is an overall stereogram of a metal product impact detection device;

[0015] Figure 2 for Figure 1 A partial enlarged view of

[0016] Figure 3 It is a front view of a metal product impact detection device;

[0017] In the figure: 1-testing table, 2-impact block, 3-support frame, 4-first electric push rod, 5-lifting frame, 6-support plate, 7-winding wheel, 8-pull rope, 9-electromagnet, 10-ring, 11-connecting rod, 12-second electric push rod, 13-screw, 14-fixing rod, 15-first servo motor, 16-guide rod, 17-guide block, 18-bidirectional lead screw, 19-clamp, 20-second servo motor, 21-threaded sleeve. DETAILED DESCRIPTION

[0018] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0019] See also Figure 1-3 A metal product impact detection device comprises a detection platform 1 and an impact block 2, wherein a support frame 3 is mounted on the detection platform 1, a lifting frame 5 is mounted on the support frame 3 through a first electric push rod 4, a support plate 6 is mounted on the lifting frame 5, a winding wheel 7 is mounted on the support plate 6, the winding wheel 7 is driven by a winding motor arranged on the support plate 6, a pull rope 8 is wound on the winding wheel 7, the pull rope 8 passes through the support plate 6 and is installed with a through electromagnet 9, the impact block 2 is magnetically attracted to the bottom surface of the through electromagnet 9, a guide unit is also installed on the bottom surface of the support plate 6, and the guide unit comprises a pair of rings 10 arranged vertically and parallel and a plurality of connecting rings 10 installed between the two rings 10. Rod 11, one of the rings 10 is fixedly installed on the bottom surface of the support plate 6, and the impact block 2 is slidably set in the guide unit. By setting the winding wheel 7, the pull rope 8 and the electromagnet 9, the winding wheel 7 can lift the impact block 2 while being driven to rotate. After the impact block 2 is lifted to the specified height, it only needs to cut off the power to the electromagnet 9, and the impact block 2 will fall freely and hit the metal product vertically. The setting of the guide unit allows the impact block 2 to stay in the lower ring 10 after it hits the metal product. At this time, when the winding wheel 7 drives the electromagnet 9 to descend, the impact block 2 can be accurately adsorbed, which is convenient for secondary or multiple impact detection.

[0020] Among them, after the first electric push rod 4 adjusts the falling height of the impact block 2, in order to ensure that the bottom surface of the lower ring 10 is just in contact with the surface of the metal product, the connecting rod 11 in the present application is a telescopic structure, and the two sides of the lower ring 10 are connected to the support plate 6 through the second electric push rod 12.

[0021] In addition, the driving assembly includes a screw 13 rotatably arranged in the lifting frame 5 and a fixed rod 14 fixedly installed in the lifting frame 5. The screw 13 is driven by a first servo motor 15 arranged on the lifting frame 5. A screw sleeve is fixedly installed on the screw 13. The fixed rod 14 and the screw 13 are arranged in parallel. A movable part is slidably installed on the fixed rod 14. The support plate 6 is fixedly installed between the screw sleeve and the movable part. Specifically, the driving assembly can adjust the falling position of the impact block 2 in the process of driving the support plate 6 to move horizontally, which is convenient for the device to perform impact detection on multiple points of metal products, further improving the practicality of the device.

[0022] Furthermore, a pair of guide rods 16 are symmetrically arranged between the support frame 3 and the detection platform 1, and guide blocks 17 are slidably arranged on the guide rods 16. The guide blocks 17 are fixedly installed on both sides of the lifting frame 5. The arrangement of the guide rods 16 and the guide blocks 17 further improves the stability of the up and down movement of the lifting frame 5.

[0023] Furthermore, when impact testing is performed on metal products, in order to avoid the impact force causing the metal products to move, resulting in multiple changes in the position of the impact point, a fixing mechanism is also provided on the test platform 1 in the present application, and the fixing mechanism includes a bidirectional lead screw 18 and a pair of clamps 19. The bidirectional lead screw 18 is rotatably installed on the bottom surface of the test platform 1 and is driven by a second servo motor 20. Threaded sleeves 21 are symmetrically installed on the threaded portions on both sides of the bidirectional lead screw 18. The two clamps 19 are symmetrically arranged on the top surface of the test platform 1 and are connected to the threaded sleeves 21. The top surface of the test platform 1 is also symmetrically provided with strip holes for the threaded sleeves 21 to slide.

[0024] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention.

[0025] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A metal product impact detection device, comprising a detection table (1) and an impact block (2), characterized in that: The testing platform (1) is provided with a support frame (3), a lifting frame (5) is provided on the support frame (3) via a first electric push rod (4), a support plate (6) is provided on the lifting frame (5), a winding wheel (7) is provided on the support plate (6), the winding wheel (7) is driven by a winding motor provided on the support plate (6), a pull rope (8) is wound on the winding wheel (7), the pull rope (8) passes through the support plate (6) and is provided with a through electromagnet (9), the impact block (2) is magnetically attracted to the bottom surface of the through electromagnet (9), a guide unit is further provided on the bottom surface of the support plate (6), the guide unit comprises a pair of sleeve rings (10) arranged vertically in parallel and a plurality of connecting rods (11) provided between the two sleeve rings (10), one of the sleeve rings (10) is fixedly provided on the bottom surface of the support plate (6), and the impact block (2) is slidably provided in the guide unit.

2. The metal product impact detection device according to claim 1, characterized in that: The connecting rod (11) is a telescopic structure, and the two sides of the lower collar (10) are connected to the support plate (6) via a second electric push rod (12).

3. The metal product impact detection device according to claim 1, characterized in that: The lifting frame (5) is in a "U"-shaped structure. A driving assembly for driving the support plate (6) to move horizontally is also arranged on the lifting frame (5). The driving assembly comprises a screw rod (13) rotatably arranged in the lifting frame (5) and a fixing rod (14) fixedly installed in the lifting frame (5). The screw rod (13) is driven by a first servo motor (15) arranged on the lifting frame (5). A screw sleeve is fixedly installed on the screw rod (13). The fixing rod (14) is arranged in parallel with the screw rod (13). A movable part is slidably installed on the fixing rod (14). The support plate (6) is fixedly installed between the screw sleeve and the movable part.

4. The metal product impact detection device according to claim 1, characterized in that: A pair of guide rods (16) are symmetrically arranged between the support frame (3) and the detection platform (1), and guide blocks (17) are slidably arranged on the guide rods (16), and the guide blocks (17) are fixedly mounted on both sides of the lifting frame (5).

5. The metal product impact detection device according to claim 1, characterized in that: The detection platform (1) is also provided with a fixing mechanism, the fixing mechanism comprising a bidirectional lead screw (18) and a pair of clamping plates (19), the bidirectional lead screw (18) being rotatably mounted on the bottom surface of the detection platform (1) and driven by a second servo motor (20), threaded sleeves (21) being symmetrically mounted on the threaded portions on both sides of the bidirectional lead screw (18), the two clamping plates (19) being symmetrically arranged on the top surface of the detection platform (1) and connected to the threaded sleeves (21), and the top surface of the detection platform (1) being symmetrically provided with strip holes for the threaded sleeves (21) to slide.