Withstand voltage instantaneous detection equipment of circuit breaker for intelligent production line
By designing the voltage-resistant instantaneous detection equipment for circuit breakers for intelligent production lines, and using conveyor belts and lifting mechanisms to automatically transport and detect micro circuit breakers, the problems of low detection efficiency and safety hazards in the existing technology are solved, and efficient and safe detection effects are achieved.
Patent Information
- Application Number
- CN202421079509.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-05-17
AI Technical Summary
In the prior art, the voltage resistance characteristic detection of micro circuit breakers relies on manual operation, and there are problems of safety hazards, low detection efficiency and low quality.
A voltage-resistant instantaneous detection device for circuit breakers for intelligent production lines is designed, and a conveyor belt and lifting mechanism is used to automatically transport and lift micro circuit breakers, combining the electrode mechanism and the closing mechanism on the first and second platforms to realize synchronous detection of multiple micro circuit breakers.
It improves the inspection efficiency and quality, reduces the safety hazards of manual operation, avoids missed inspections, and reduces manufacturing costs.
Smart Images

Figure CN222689803U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection equipment, and in particular to a withstand voltage instantaneous detection device for a circuit breaker used in an intelligent production line. Background Art
[0002] Nowadays, miniature circuit breakers are widely used. Miniature circuit breakers are required to be able to connect and disconnect circuits, and to protect circuits or equipment when they are overloaded, short-circuited, and undervoltage. Therefore, before miniature circuit breakers leave the factory, a series of performance tests must be performed on the production line to ensure the safety and reliability of the products sold. As a test of the withstand voltage characteristics of the insulation strength of miniature circuit breakers and the on-off characteristics of miniature circuit breakers, most of them rely on manual operation. The withstand voltage characteristics test is performed under a certain high voltage environment, which poses a certain threat to the personal safety of workers. In addition, manual operation may result in missed detection, inadequate detection, and low detection efficiency, which is not suitable for large-scale detection. Therefore, the applicant has made a useful design and found a solution to the above-mentioned problem. The technical solution to be introduced below was produced in this context. Summary of the invention
[0003] The purpose of the utility model is to overcome the defects of the prior art and provide a product with high detection efficiency, improved detection quality and reduced manufacturing cost.
[0004] To solve the above problems, the utility model adopts the following technical solutions.
[0005] A withstand voltage instantaneous detection device for circuit breakers used in an intelligent production line, comprising a frame, a conveyor belt crossing the frame, and a first platform and a second platform fixed in the frame, wherein a withstand voltage detector and an action characteristic detector are arranged in the frame, and the conveyor belt is located below the first platform and the second platform and is used to transport miniature circuit breakers; the conveyor belt is provided with a lifting mechanism for simultaneously lifting a plurality of miniature circuit breakers to the first platform or the second platform; the first platform comprises a clamping cylinder, an electrode mechanism, and a switch-on and switch-off mechanism, and the clamping cylinder is used to clamp the miniature circuit breaker lifted by the lifting mechanism; the electrode mechanism of the first platform is electrically connected to the withstand voltage detector, and the electrode mechanism of the first platform performs forward and backward movement and lifting and lowering movement, so that the electrode mechanism The structure is inserted in the wiring cavity of the miniature circuit breaker; the opening and closing mechanism is located on the movable track of the handle of the miniature circuit breaker and is used to open the miniature circuit breaker; the second platform includes a clamping cylinder, an electrode mechanism, and an opening and closing mechanism, and the clamping cylinder is used to clamp the miniature circuit breaker lifted by the lifting mechanism; the electrode mechanism of the second platform is electrically connected to the action characteristic detector, and the electrode mechanism of the second platform moves forward and backward and moves up and down, so that the electrode mechanism is inserted in the wiring cavity of the miniature circuit breaker; the opening and closing mechanism is located at the front and rear positions of the handle of the miniature circuit breaker and is used to open or close the miniature circuit breaker; a collecting mechanism is provided near the end of the conveyor belt, which is used to collect defective products detected by the first platform and the second platform.
[0006] Preferably, the first platform and the second platform are provided with through holes, guide rails are provided on both sides of the through holes, the clamping cylinder is fixed on both sides of the through holes, and the piston rod of the clamping cylinder is provided with a clamping plate.
[0007] Preferably, the lifting mechanism includes a first lifting cylinder, a first sensor, a support frame, and a second lifting cylinder. The support frame is located below the through hole. The first lifting cylinder is connected and fixed to the frame. The piston rod of the first lifting cylinder is connected and fixed to the support frame. The first sensor is installed and fixed on one side of the conveyor belt and detects the miniature circuit breaker located at the end of the support frame. The second lifting cylinder is connected and fixed to the conveyor belt and is located on both sides of the support frame. The piston rod of the second lifting cylinder is provided with a blocking plate.
[0008] Preferably, the electrode mechanism includes a first cylinder, a first movable plate, a second cylinder, and an electrode block. The first movable plate is slidably arranged on a guide rail and is located at a front and rear position of the wiring chamber of the miniature circuit breaker. The first cylinder is installed and fixed at a front and rear position of the through hole and is connected and fixed to the first movable plate. The second cylinder is connected and fixed to the first movable plate. The second cylinder is provided with a support plate. The support plate is provided with a plurality of equally spaced guide rods. The head of the guide rod is provided with a spring and abuts against the support plate. The guide rod passes through the support plate. The end of the guide rod is threadedly connected to the electrode block so that the electrode block is tightly attached to the support plate.
[0009] Preferably, the opening and closing mechanism includes a first telescopic cylinder and a second movable plate. The first telescopic cylinder is installed and fixed on one side of the clamping cylinder of the first platform, and the first telescopic cylinder is installed and fixed on both sides of the clamping cylinder of the second platform. The second movable plate is slidably arranged on a guide rail, and the second movable plate is connected and fixed to the piston rod of the first telescopic cylinder. The second movable plate is provided with a pushing part.
[0010] Preferably, the collection mechanism includes a supporting frame, a defective product platform, a third lifting cylinder, a bracket, a pushing cylinder, and a defective product frame. The supporting frame is connected and fixed to the conveyor belt, one end of the defective product platform is hinged to the supporting frame and is located on one side of the conveyor belt, and the supporting frame is provided with a pull rod cylinder, which is connected and fixed to the other end of the defective product, and is used to pull down the defective product platform and tilt it toward the defective product frame.
[0011] Preferably, the third lifting cylinder is connected and fixed to the conveyor belt, and the piston rod of the third lifting cylinder is provided with a stopper, and is located on the forward movement trajectory of the miniature circuit breaker.
[0012] Preferably, the bracket is installed and fixed on the supporting frame and is located on the other side of the conveyor belt. The bracket is provided with a guide column and a screw rod. The guide column is provided with a movable moving block. The moving block is engaged with the screw rod. The end face of the bracket is provided with a servo motor. The shaft of the servo motor is connected and fixed to the screw rod, and is used to make the moving block move back and forth; the pushing cylinder is connected and fixed to the moving block, and the pushing cylinder is used to push defective products to the defective product platform.
[0013] Preferably, a second telescopic cylinder is provided at the front end of the conveyor belt, the conveyor belt is provided with a pressure block, a second sensor is provided at the top of the telescopic cylinder, and the second telescopic cylinder is provided with a push rod for extending and abutting the miniature circuit breaker so that the miniature circuit breaker is tightly attached to the pressure block.
[0014] Beneficial effects:
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] (1) The utility model uses a lifting mechanism to lift multiple miniature circuit breakers, and uses the electrode mechanism and the opening and closing mechanism arranged on the first platform and the second platform to synchronously detect the multiple miniature circuit breakers, which greatly improves the detection efficiency and can also detect different detection items to improve the detection speed. In addition, the above-mentioned mechanism also improves the detection quality, prevents missed detection, and avoids the risk of electric shock to personnel, so that the product has the advantages of high detection efficiency and improved detection quality.
[0017] (2) The utility model, through the collection mechanism, only needs a servo motor, a screw rod and a pushing cylinder to push the miniature circuit breakers at different positions into the defective product platform, thereby reducing the need to set up multiple pushing cylinders, thereby effectively reducing the overall manufacturing cost of the collection mechanism, so that the product has the advantage of reducing manufacturing cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a structural schematic diagram of a withstand voltage instantaneous detection device for a circuit breaker used in an intelligent production line according to the utility model;
[0019] Figure 2 This is a top view of the internal structure of a withstand voltage instantaneous detection device for a circuit breaker used in an intelligent production line of the utility model;
[0020] Figure 3 This is a structural schematic diagram of the first platform of a withstand voltage instantaneous detection device for a circuit breaker used in an intelligent production line according to the utility model;
[0021] Figure 4 This is a structural schematic diagram of the second platform of a withstand voltage instantaneous detection device for a circuit breaker used in an intelligent production line according to the utility model;
[0022] Figure 5 This is a schematic diagram of the structure of a collection mechanism of a withstand voltage instantaneous detection device for a circuit breaker used in an intelligent production line according to the utility model;
[0023] Figure 6 This is a schematic diagram of the conveyor belt structure of a withstand voltage instantaneous detection device for a circuit breaker used in an intelligent production line of the utility model;
[0024] The corresponding relationship between the illustrations and component names in the figure is as follows:
[0025] Reference numerals: 1, frame; 2, conveyor belt; 3, lifting mechanism; 4, clamping cylinder; 5, electrode mechanism; 6, opening and closing mechanism; 7, collecting mechanism;
[0026] 11. First platform; 12. Second platform; 13. Withstand voltage tester; 14. Action characteristic tester; 15. Through hole; 16. Guide rail;
[0027] 21. Second telescopic cylinder; 22. Pressure block; 23. Second sensor; 24. Push rod;
[0028] 31. First lifting cylinder; 32. First sensor; 33. Support frame; 34. Second lifting cylinder; 35. Blocking plate;
[0029] 41. Clamping plate;
[0030] 51. first cylinder; 52. first movable plate; 53. second cylinder; 54. electrode block; 55. support plate; 56. guide rod; 57. spring;
[0031] 61. first telescopic cylinder; 62. second movable plate; 63. pushing part;
[0032] 71. Supporting frame; 72. Defective product platform; 73. Third lifting cylinder; 74. Bracket; 75. Pushing cylinder; 76. Defective product frame; 77. Pull rod cylinder; 78. Stopper;
[0033] 741. Guide column; 742. Screw rod; 743. Servo motor; 744. Moving block. DETAILED DESCRIPTION
[0034] The technical solution of the utility model will be described clearly and completely in conjunction with the embodiments below. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "up", "down", "left" and "right" are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0036] In the embodiment of the present invention, "and / or" is only a description of the association relationship of the associated objects, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.
[0037] Reference example Figures 1 to 6A withstand voltage instantaneous detection device for circuit breakers used in an intelligent production line comprises a frame 1, a conveyor belt 2 crossing the frame 1, and a first platform 11 and a second platform 12 fixed in the frame 1. A withstand voltage detector 13 and an action characteristic detector 14 are arranged in the frame 1. The conveyor belt 2 is located below the first platform 11 and the second platform 12 and is used to transport miniature circuit breakers. The conveyor belt 2 is provided with a lifting mechanism 3 for simultaneously lifting a plurality of miniature circuit breakers to the first platform 11 or the second platform 12. The first platform 11 comprises a clamping cylinder 4, an electrode mechanism 5, and a switch-on and switch-off mechanism 6. The clamping cylinder 4 is used to clamp the miniature circuit breaker lifted by the lifting mechanism 3. The electrode mechanism 5 of the first platform 11 is electrically connected to the withstand voltage detector 13. The electrode mechanism 5 of the first platform 11 moves forward and backward and lifts and lowers. The second platform 12 includes a clamping cylinder 4, an electrode mechanism 5, and a closing and opening mechanism 6, wherein the clamping cylinder 4 is used to clamp the miniature circuit breaker lifted by the lifting mechanism 3; the electrode mechanism 5 of the second platform 12 is electrically connected to the action characteristic detector 14, and the electrode mechanism 5 of the second platform 12 moves forward and backward and moves up and down, so that the electrode mechanism 5 is inserted in the wiring cavity of the miniature circuit breaker; the closing and opening mechanism 6 is located at the front and rear positions of the handle of the miniature circuit breaker, and is used to open or close the miniature circuit breaker; a collecting mechanism 7 is provided near the end of the conveyor belt 2, which is used to collect defective products detected by the first platform 11 and the second platform 12;
[0038] It is worth mentioning that the first platform 11 and the second platform 12 are provided with a through hole 15, and guide rails 16 are provided on both sides of the through hole 15. The clamping cylinder 4 is fixed on both sides of the through hole 15, and the piston rod of the clamping cylinder 4 is provided with a clamping plate 41. The through hole 15 facilitates the lifting and lowering of the support frame 33. The guide rails 16 provide a smooth guiding effect for the movement of the first movable plate 52 and the second movable plate 62, and the clamping plate 41 increases the contact area with the miniature circuit breaker.
[0039] It is worth mentioning that the lifting mechanism 3 includes a first lifting cylinder 31, a first sensor 32, a support frame 33, and a second lifting cylinder 34. The support frame 33 is located below the through hole 15. The first lifting cylinder 31 is connected and fixed to the frame 1. The piston rod of the first lifting cylinder 31 is connected and fixed to the support frame 33. The first sensor 32 is installed and fixed on one side of the conveyor belt 2, and detects the miniature circuit breaker located at the end of the support frame 33. The second lifting cylinder 34 is connected and fixed to the conveyor belt 2 and is located on both sides of the support frame 33. The piston rod of the second lifting cylinder 34 is provided with a blocking plate 35. The support frame 33 plays the role of supporting multiple miniature circuit breakers. The first lifting cylinder 31 is used to raise or lower the support frame 33. The first sensor 32 mainly detects whether the miniature circuit breaker is in place, and moves in conjunction with the second lifting cylinder 34. The blocking plate 35 plays the role of preventing the miniature circuit breaker from continuing to move.
[0040] It is worth mentioning that the electrode mechanism 5 includes a first cylinder 51, a first movable plate 52, a second cylinder 53, and an electrode block 54. The first movable plate 52 is slidably arranged on the guide rail 16 and is located at the front and rear positions of the wiring chamber of the miniature circuit breaker. The first cylinder 51 is installed and fixed at the front and rear positions of the through hole 15 and is connected and fixed to the first movable plate 52. The second cylinder 53 is connected and fixed to the first movable plate 52. The second cylinder 53 is provided with a support plate 55. The support plate 55 is provided with a plurality of equally spaced guide rods 56. The head of the guide rod 56 is provided with a spring 57 and abuts against the support plate 55. The guide rod 56 passes through the support plate 55, and the end of the guide rod 56 is threadedly connected. The electrode block 54 is connected so that the electrode block 54 is closely attached to the support plate 55. The electrode block 54 of the first platform 11 is electrically connected to the withstand voltage detector 13, and the electrode block 54 of the second platform 12 is electrically connected to the action characteristic detector 14. The first cylinder 51 moves the first movable plate 52 forward and backward, and the second cylinder 53 moves the support plate 55 up and down. By rotating the guide rod 56, the distance between the head of the guide rod 56 and the support plate 55 is adjusted, thereby adjusting the force applied by the spring 57 to the electrode block 54, and then adjusting the upper and lower heights of each electrode block 54 to make them at the same level, ensuring that they can be accurately inserted into the wiring cavity of the miniature circuit breaker;
[0041] It is worth mentioning that the opening and closing mechanism 6 includes a first telescopic cylinder 61 and a second movable plate 62. The first telescopic cylinder 61 is installed and fixed on one side of the clamping cylinder 4 of the first platform 11, and the first telescopic cylinder 61 is installed and fixed on both sides of the clamping cylinder 4 of the second platform 12. The second movable plate 62 is slidably arranged on the guide rail 16. The second movable plate 62 is connected and fixed to the piston rod of the first telescopic cylinder 61. The second movable plate 62 is provided with a pushing portion 63. The first telescopic cylinder 61 moves forward and backward, thereby making the second movable plate 62 move forward and reset. The pushing portion 63 plays the role of pushing the handle of the miniature circuit breaker.
[0042] It is worth mentioning that the collecting mechanism 7 includes a supporting frame 71, a defective product platform 72, a third lifting cylinder 73, a bracket 74, a pushing cylinder 75, and a defective product frame 76. The supporting frame 71 is connected and fixed to the conveyor belt 2. One end of the defective product platform 72 is hinged to the supporting frame 71 and is located on one side of the conveyor belt 2. The supporting frame 71 is provided with a pull rod cylinder 77, which is connected and fixed to the other end of the defective product, and is used to pull down the defective product platform 72 and tilt it toward the defective product frame 76. The supporting frame 71 provides support for the defective product platform 72, the pull rod cylinder 77, and the movable cylinder. The defective product platform 72 pre-accepts the defective products, and the defective product frame 76 mainly collects the miniature circuit breakers of the defective products.
[0043] It is worth mentioning that the third lifting cylinder 73 is connected and fixed to the conveyor belt 2, and the piston rod of the third lifting cylinder 73 is provided with a stopper 78, and is located on the forward movement track of the miniature circuit breaker. When the piston rod of the third lifting cylinder 73 is retracted, the stopper 78 is retracted to allow the miniature circuit breaker to continue to move forward. When the piston rod of the third lifting cylinder 73 is extended, the stopper 78 is extended and prevents the miniature circuit breaker from continuing to move forward.
[0044] It is worth mentioning that the bracket 74 is installed and fixed on the support frame 71 and is located on the other side of the conveyor belt 2. The bracket 74 is provided with a guide column 741 and a screw rod 742. The guide column 741 is provided with a movable moving block 744. The moving block 744 is engaged with the screw rod 742. The end face of the bracket 74 is provided with a servo motor 743. The shaft of the servo motor 743 is connected and fixed to the screw rod 742 to make the moving block 744 move forward and backward; the pushing cylinder 75 is connected and fixed to the moving block 744, and the pushing cylinder 75 is used to push the defective products to the defective product platform 72, as the servo motor 743 runs, the screw rod 742 rotates, and then the moving block 744 moves forward and backward on the guide column 741 and the screw rod 742, and the servo motor 743 can accurately move the pushing cylinder 75 to the side of the defective miniature circuit breaker, and only the servo motor 743, the screw rod 742 and the pushing cylinder 75 are needed to push the miniature circuit breakers at different positions into the defective product platform 72, thereby reducing the number of pushing cylinders 75, thereby effectively reducing the overall manufacturing cost of the collection mechanism 7;
[0045] It is worth mentioning that a second telescopic cylinder 21 is provided at the front end of the conveyor belt 2, the conveyor belt 2 is provided with a pressure block 22, a second sensor 23 is provided at the top of the telescopic cylinder, and the second telescopic cylinder 21 is provided with a push rod 24 for extending and abutting the miniature circuit breaker so that the miniature circuit breaker is close to the pressure block 22. The second telescopic cylinder 21 is linked with the second sensor 23. When the second sensor 23 detects that a miniature circuit breaker passes by, the second telescopic cylinder 21 extends the piston rod, so that the push rod 24 presses the miniature circuit breaker against the pressure block 22, so as to prevent the miniature circuit breaker that continues to move from squeezing the miniature circuit breaker in front and causing the miniature circuit breaker in front to fall over.
[0046] The use principle of the utility model is now described as follows:
[0047] The conveyor belt 2 continuously conveys the miniature circuit breakers, and the second sensor 23 counts each miniature circuit breaker. When the number of miniature circuit breakers meets the number of miniature circuit breakers required to be carried by the support frame 33, the piston rod of the second telescopic cylinder 21 extends, and the push rod 24 pushes the miniature circuit breaker to be pressed against the pressure block 22, so that the fixed miniature circuit breaker acts as a barrier to prevent the subsequent miniature circuit breakers from continuing to move forward.
[0048] When the first sensor 32 detects the miniature circuit breaker, it means that the multiple miniature circuit breakers have entered the upper part of the support frame 33, and the piston rod of the second lifting cylinder 34 on the right side of the support frame 33 extends upward, and the blocking plate 35 rises together, and blocks the miniature circuit breaker from continuing to move to the next process;
[0049] When multiple miniature circuit breakers are in place, the piston rod of the second lifting cylinder 34 on the left side of the support frame 33 extends upward, and the blocking plate 35 rises together. At this time, the count is reset, the second telescopic cylinder 21 is reset, and the second sensor 23 counts again, and the number of multiple miniature circuit breakers flows into the space between the second telescopic cylinder 21 and the blocking plate 35 of the second lifting cylinder 34 on the left side of the support frame 33 in advance;
[0050] The piston rod of the first lifting cylinder 31 moves upward to raise the height of the multiple miniature circuit breakers. When the height reaches the specified height, the clamping cylinder 4 of the first platform 11 operates to make the clamping plate close to the miniature circuit breakers on the outermost sides, which not only plays a fixing role, but also reduces the distance between the miniature circuit breakers so that they are close to each other.
[0051] The piston rod of the first cylinder 51 extends out, pushing the first movable plate 52 toward the miniature circuit breaker. At the same time, the second cylinder 53 operates, pushing the support plate 55 downward, so that the electrode block 54 and the wiring cavity of the miniature circuit breaker are on the same axis, until the electrode block 54 is inserted and electrically connected to the wiring terminal of the miniature circuit breaker, the first telescopic cylinder 61 operates, pushing the second movable plate 62 to move, and the pushing part 63 pushes the handle of the miniature circuit breaker to move, disconnecting the connection between the moving contact and the static contact inside the miniature circuit breaker, and then the first telescopic cylinder 61 is reset. At the same time, the withstand voltage detector 13 measures the withstand voltage value between the moving contact and the static contact in the miniature circuit breaker through the electrode block 54;
[0052] After the detection is completed, the second cylinder 53, the first cylinder 51, the clamping cylinder 4, and the first telescopic cylinder 61 are reset successively. At this time, the second lifting cylinder 34 on the right side of the support frame 33 is reset, so that the miniature circuit breakers that have completed the withstand voltage test flow to the lifting mechanism 3 under the second platform 12. When the second platform 12 has not completed the detection of the miniature circuit breakers, the miniature circuit breakers that have completed the detection of the first platform 11 can flow in advance between the blocking plate 35 on the right side of the support frame 33 under the first platform 11 and the blocking plate 35 on the left side of the support frame 33 under the second platform 12;
[0053] The piston rod of the first lifting cylinder 31 moves upward to raise the height of the multiple miniature circuit breakers. When the specified height is reached, the clamping cylinder 4 of the second platform 12 operates to make the clamping plate close to the miniature circuit breakers on the outermost sides.
[0054] The piston rod of the first cylinder 51 extends to push the first movable plate 52 toward the miniature circuit breaker. At the same time, the second cylinder 53 operates to push the support plate 55 downward, so that the electrode block 54 and the wiring cavity of the miniature circuit breaker are on the same axis until the electrode block 54 is inserted and electrically connected to the wiring terminal of the miniature circuit breaker.
[0055] The first telescopic cylinder 61 located on both sides of the clamping cylinder 4 operates and switches the miniature circuit breaker back and forth between the opening and closing states within a certain period of time. This operation not only verifies whether the miniature circuit breaker is opened and closed smoothly through the operating handle, but also detects whether the resistance value when closing is within the standard range through the action characteristic detector 14. After the resistance value item is detected, the miniature circuit breaker is in the closed state, and the overload current is transmitted to the miniature circuit breaker through the action characteristic detector 14 to detect whether the miniature circuit breaker can judge and make a tripping and opening action. When the above items are detected, the first lifting cylinder 31 is reset, and the blocking plate 35 located on the right side of the support frame 33 is reset, so that the miniature circuit breaker continues to move forward;
[0056] At the same time, the piston rod of the third lifting cylinder 73 extends to position the stopper 78 on the path of the miniature circuit breaker until the miniature circuit breaker contacts the stopper 78. If one of the withstand voltage value or action characteristic test items of a miniature circuit breaker fails to meet the requirements, the data of the withstand voltage tester 13 and the action characteristic tester 14 are transmitted to the PLC control center in the frame 1. The PLC control center marks the defective products and controls the servo motor 743 to operate so that the moving block 744 moves to the corresponding defective microcircuit breaker. On one side of the type circuit breaker, the piston rod of the push cylinder 75 is extended to push the defective miniature circuit breaker into the defective frame 76. When all the defective miniature circuit breakers in this group are pushed out, the piston rod of the pull rod cylinder 77 is retracted to tilt the defective platform 72. Under the influence of gravity, the defective miniature circuit breaker enters the defective frame 76. At the same time, the third lifting cylinder 73 and the stopper 78 are reset, and the qualified miniature circuit breaker flows to the next process. Then the piston rod of the pull rod cylinder 77 is extended to reset the defective platform 72.
[0057] The above design scheme can enable the product to achieve the advantages of high detection efficiency, improved detection quality and reduced manufacturing costs.
[0058] The above content is a further detailed description of the utility model in combination with specific implementation methods. It cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, they can also make several simple deductions or substitutions, which should be regarded as belonging to the scope of protection determined by the claims submitted for the utility model.
Claims
1. A withstand voltage instantaneous detection device for a circuit breaker for an intelligent production line, comprising a frame (1), a conveyor belt (2) crossing the frame (1), and a first platform (11) and a second platform (12) fixed in the frame (1), wherein a withstand voltage detector (13) and an action characteristic detector (14) are arranged in the frame (1), and characterized in that: The conveyor belt (2) is located below the first platform (11) and the second platform (12) and is used to transport miniature circuit breakers; The conveyor belt (2) is provided with a lifting mechanism (3) for simultaneously lifting a plurality of miniature circuit breakers to the first platform (11) or the second platform (12); The first platform (11) comprises a clamping cylinder (4), an electrode mechanism (5), and an opening and closing mechanism (6); the clamping cylinder (4) is used to clamp the miniature circuit breaker raised by the lifting mechanism (3); The electrode mechanism (5) of the first platform (11) is electrically connected to a withstand voltage detector (13), and the electrode mechanism (5) of the first platform (11) performs forward and backward movement and lifting and lowering movement, so that the electrode mechanism (5) is inserted into the wiring cavity of the miniature circuit breaker; The opening and closing mechanism (6) is located on the movable track of the handle of the miniature circuit breaker and is used to open the miniature circuit breaker; The second platform (12) comprises a clamping cylinder (4), an electrode mechanism (5), and an opening and closing mechanism (6); the clamping cylinder (4) is used to clamp the miniature circuit breaker raised by the lifting mechanism (3); The electrode mechanism (5) of the second platform (12) is electrically connected to an action characteristic detector (14), and the electrode mechanism (5) of the second platform (12) performs forward and backward movement and lifting and lowering movement, so that the electrode mechanism (5) is inserted into the wiring cavity of the miniature circuit breaker; The opening and closing mechanism (6) is located in front of or behind the handle of the miniature circuit breaker and is used to open or close the miniature circuit breaker; The conveyor belt (2) is provided with a collecting mechanism (7) near the end thereof, for collecting defective products detected by the first platform (11) and the second platform (12).
2. The withstand voltage instantaneous detection device for circuit breakers used in intelligent production lines according to claim 1 is characterized in that: The first platform (11) and the second platform (12) are provided with a through hole (15), guide rails (16) are provided on both sides of the through hole (15), the clamping cylinder (4) is fixed on both sides of the through hole (15), and the piston rod of the clamping cylinder (4) is provided with a clamping plate (41).
3. The withstand voltage instantaneous detection device for circuit breakers used in intelligent production lines according to claim 2 is characterized in that: The lifting mechanism (3) comprises a first lifting cylinder (31), a first sensor (32), a support frame (33), and a second lifting cylinder (34); the support frame (33) is located below the through hole (15); the first lifting cylinder (31) is connected and fixed to the frame (1); the piston rod of the first lifting cylinder (31) is connected and fixed to the support frame (33); the first sensor (32) is installed and fixed on one side of the conveyor belt (2) and detects a miniature circuit breaker located at the end of the support frame (33); the second lifting cylinder (34) is connected and fixed to the conveyor belt (2) and is located on both sides of the support frame (33); the piston rod of the second lifting cylinder (34) is provided with a blocking plate (35).
4. The withstand voltage instantaneous detection device for circuit breakers used in intelligent production lines according to claim 2 is characterized in that: The electrode mechanism (5) comprises a first cylinder (51), a first movable plate (52), a second cylinder (53), and an electrode block (54); the first movable plate (52) is slidably arranged on a guide rail (16) and is located at a front and rear position of a wiring chamber of a miniature circuit breaker; the first cylinder (51) is installed and fixed at a front and rear position of a through hole (15) and is connected and fixed to the first movable plate (52); the second cylinder (53) is connected and fixed to the first movable plate (52); the second cylinder (53) is provided with a support plate (55); the support plate (55) is provided with a plurality of guide rods (56) at equal intervals; the head of the guide rod (56) is provided with a spring (57) and abuts against the support plate (55); the guide rod (56) passes through the support plate (55); the end of the guide rod (56) is threadedly connected to the electrode block (54) so that the electrode block (54) is closely attached to the support plate (55).
5. The withstand voltage instantaneous detection device for circuit breakers used in intelligent production lines according to claim 2 is characterized in that: The opening and closing mechanism (6) comprises a first telescopic cylinder (61) and a second movable plate (62); the first telescopic cylinder (61) is fixedly mounted on one side of a clamping cylinder (4) of a first platform (11); the first telescopic cylinder (61) is fixedly mounted on both sides of a clamping cylinder (4) of a second platform (12); the second movable plate (62) is slidably arranged on a guide rail (16); the second movable plate (62) is connected and fixedly mounted to a piston rod of the first telescopic cylinder (61); and the second movable plate (62) is provided with a pushing portion (63).
6. The withstand voltage instantaneous detection device for circuit breakers used in intelligent production lines according to claim 1 is characterized in that: The collecting mechanism (7) comprises a supporting frame (71), a defective product platform (72), a third lifting cylinder (73), a bracket (74), a pushing cylinder (75), and a defective product frame (76); the supporting frame (71) is connected and fixed to the conveyor belt (2); one end of the defective product platform (72) is hinged to the supporting frame (71) and is located on one side of the conveyor belt (2); the supporting frame (71) is provided with a pull rod cylinder (77) and is connected and fixed to the other end of the defective product, so as to pull down the defective product platform (72) and tilt it toward the defective product frame (76).
7. The withstand voltage instantaneous detection device for circuit breakers used in intelligent production lines according to claim 6 is characterized in that: The third lifting cylinder (73) is connected and fixed to the conveyor belt (2); the piston rod of the third lifting cylinder (73) is provided with a stopper (78) and is located on the forward movement track of the miniature circuit breaker.
8. The withstand voltage instantaneous detection device for circuit breakers used in intelligent production lines according to claim 7 is characterized in that: The bracket (74) is installed and fixed on the support frame (71) and is located on the other side of the conveyor belt (2). The bracket (74) is provided with a guide column (741) and a screw rod (742). The guide column (741) is provided with a movable moving block (744). The moving block (744) is engaged with the screw rod (742). The end surface of the bracket (74) is provided with a servo motor (743). The shaft of the servo motor (743) is connected and fixed to the screw rod (742) to make the moving block (744) move forward and backward. The pushing cylinder (75) is connected and fixed to the moving block (744). The pushing cylinder (75) is used to push defective products to the defective product platform (72).
9. The withstand voltage instantaneous detection device for circuit breakers used in intelligent production lines according to claim 1 is characterized in that: A second telescopic cylinder (21) is provided at the front end of the conveyor belt (2), the conveyor belt (2) is provided with a pressure block (22), a second sensor (23) is provided at the top of the telescopic cylinder, and the second telescopic cylinder (21) is provided with a push rod (24) for extending out and abutting against the miniature circuit breaker so that the miniature circuit breaker is closely attached to the pressure block (22).