Multi-element paint dipping device for transformer
By designing a transformer multi-purpose paint immersion device and using an automated operating system, the paint pollution problem caused by manual operation in the prior art is solved, and the automatic paint immersion and quick-drying treatment of the transformer is realized, which improves work efficiency and safety.
Patent Information
- Application Number
- CN202420699522.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-07
AI Technical Summary
Existing transformer paint immersion equipment requires manual movement of transformers and removal, which makes the paint easy to contaminate human body and clothing, serious pollution and difficult to clean, endangering health and causing property damage.
A transformer multi-variable paint immersion device is designed, including a paint storage box, a paint immersion box, a hair dryer and a clamping device. Through the automatic operation of the motor and push rod system, the automatic clamping, movement, paint immersion and quick-drying treatment of the transformer is realized.
The automatic operation of the transformer is realized, which avoids paint pollution, protects the health of staff and neat clothes, and improves the paint dipping efficiency and processing speed.
Smart Images

Figure CN222690507U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformers, in particular to a transformer multi-element varnish dipping device. Background Art
[0002] Transformers are electrical devices used to change AC voltage and current to facilitate the transmission of AC power. They are widely used in life. In order to avoid corrosion and aging of parts inside the transformer and extend the service life of the transformer, the parts of the transformer are usually treated with varnish. In the existing transformer varnishing device, when the transformer is varnished, it is usually necessary to move the transformer to a specified position manually, and the transformer is usually taken out manually after the varnishing is completed. In this link, due to the presence of a large amount of paint in the transformer and the varnishing equipment, the paint is very easy to be contaminated on the human body, causing pollution to the skin or clothes of the staff, and the paint is often difficult to clean, which endangers human health and causes property losses, which is not conducive to actual use needs. Utility Model Content
[0003] The purpose of the utility model is to provide a transformer multi-element varnish dipping device to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a transformer multi-element paint dipping device, comprising a base, a paint storage box with an upward opening is installed on the top of the base, a paint dipping box with an upward opening and movable up and down is arranged above the paint storage box, a movable hair dryer is arranged above the paint dipping box, and a blowing funnel is installed at the bottom of the hair dryer.
[0005] Optionally, a vibrator is installed in the paint storage box, and a vibration plate is installed on the top of the vibrator.
[0006] Optionally, a plurality of paint inlet holes are provided on the wall of the paint dipping box, connecting plates are installed on the left and right sides of the paint dipping box, an electric push rod 1 is installed on the top of the base, the electric push rod 1 is located on the left side of the paint storage box, a telescopic rod is installed on the top of the base, the telescopic rod is located on the right side of the paint storage box, and the bottoms of the two connecting plates are respectively connected to the output end of the electric push rod 1 and the output end of the telescopic rod.
[0007] Optionally, a support column is installed on the top of the base, the support column is located behind the paint storage box, and a transmission shaft is installed on the support column through a bearing.
[0008] Optionally, a motor 1 is arranged above the transmission shaft, a rotating shaft 1 is installed at the bottom of the motor 1, and the bottom of the rotating shaft 1 is connected to the top of the transmission shaft.
[0009] Optionally, a connecting rod 1 extending forward is installed on the front side of the rotating shaft 1, the front end of the connecting rod 1 is connected to the rear side of the hair dryer, a connecting rod 2 extending backward is installed on the rear side of the rotating shaft 1, an electric push rod 2 is installed on the rear end of the connecting rod 2, and a motor 2 is installed on the output end of the electric push rod 2.
[0010] Optionally, a shell opening downward is installed at the bottom of motor 2, and a rotating shaft 2 is installed at the bottom of motor 2. The rotating shaft 2 extends downward and passes through the top shell wall of the shell, and a gear 1 is installed at the bottom of rotating shaft 2. Several outer rings of bearings 2 are installed in the shell, and a threaded rod is installed on the inner ring of bearing 2. Gear 2 is installed on the end of the threaded rod away from bearing 2, and gear 2 is in a meshing state with gear 1. A slider is threadedly connected to the threaded rod, a connecting block is installed at the bottom of the slider, and a clamping plate is installed at the bottom of the connecting block.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0012] 1. The utility model forms a clamping device by arranging motor 2, housing, rotating shaft 2, gear 1, bearing 2, threaded rod, gear 2, slider, connecting block, clamping plate and rubber pad, which can clamp the transformer and drive the transformer to move at the same time, so that the staff does not need to manually pick up the transformer, avoiding paint contamination of the staff's skin and clothes, and ensuring the health of the staff and the cleanliness of their clothes.
[0013] 2. The utility model forms a paint dipping device by arranging a paint storage box, paint, a vibrator, a vibration plate, a paint dipping box, a paint inlet hole, a connecting plate, an electric push rod and a telescopic rod. The transformer is placed in the paint dipping box, and the paint dipping box is lowered and immersed in the paint by starting the electric push rod. The paint enters the paint dipping box through the paint inlet hole to dip the transformer in paint, and at the same time, it is prevented that parts on the transformer fall off and enter the paint storage box. The paint is vibrated by the vibrator and the vibration plate to prevent the paint from solidifying, and at the same time, the paint is moved to fully and comprehensively dip the transformer in paint, and the phenomenon that some corners of the transformer cannot be dipped in paint is avoided, and the dipping speed is increased.
[0014] 3. The utility model forms a quick-drying device by arranging a hair dryer and a blowing funnel. Starting the hair dryer to blow air toward the transformer through the blowing funnel can accelerate the drying speed of the paint on the surface of the transformer, make the paint solidify quickly, and improve the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural cross-sectional view of the front view of the utility model;
[0016] Figure 2 It is a structural cross-sectional view of the left side view of the utility model;
[0017] Figure 3 It is a structural cross-sectional view of a left view of a clamping device in the utility model.
[0018] In the figure: 1 base, 2 paint storage box, 3 paint, 4 vibrator, 5 vibration plate, 6 paint dipping box, 7 paint inlet hole, 8 connecting plate, 9 electric push rod 1, 10 telescopic rod, 11 support column, 12 bearing 1, 13 transmission shaft, 14 motor 1, 15 rotating shaft 1, 16 connecting rod 1, 17 hair dryer, 18 blowing funnel, 19 connecting rod 2, 20 electric push rod 2, 21 motor 2, 22 housing, 23 rotating shaft 2, 24 gear 1, 25 bearing 2, 26 threaded rod, 27 gear 2, 28 slider, 29 connecting block, 30 clamping plate, 31 rubber pad. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-3 A transformer multi-element paint dipping device comprises a base 1, a paint storage box 2 with an upward opening is installed on the top of the base 1, paint 3 is arranged in the paint storage box 2, a paint dipping box 6 with an upward opening and movable up and down is arranged above the paint storage box 2, a movable blower 17 is arranged above the paint dipping box 6, a blowing funnel 18 is installed at the bottom of the blower 17, and the blower 17 is started to blow air downward through the blowing funnel.
[0021] A vibrator 4 is installed in the paint storage box 2, and a vibration plate 5 is installed on the top of the vibrator 4. When the vibrator 4 is started to vibrate the vibration plate 5, the paint 3 in the paint storage box 2 will be driven to vibrate.
[0022] A plurality of paint inlet holes 7 are provided on the wall of the paint dipping box 6, and the paint 3 can enter the paint dipping box 6 through the paint inlet holes 7. Connecting plates 8 are installed on the left and right sides of the paint dipping box 6. An electric push rod 9 is installed on the top of the base 1, and the electric push rod 9 is located on the left side of the paint storage box 2. A telescopic rod 10 is installed on the top of the base 1, and the telescopic rod 10 is located on the right side of the paint storage box 2. The bottoms of the two connecting plates 8 are respectively connected to the output ends of the electric push rod 9 and the output ends of the telescopic rod 10, and the electric push rod 9 can control the paint inlet box 6 to move up and down through the connecting plates 8.
[0023] A support column 11 is installed on the top of the base 1. The support column 11 is located behind the paint storage box 2. The support column 11 is installed with a transmission shaft 13 through a bearing 12.
[0024] A motor 14 is arranged above the transmission shaft 13, a rotating shaft 15 is installed at the bottom of the motor 14, and the bottom of the rotating shaft 15 is connected to the top of the transmission shaft 13. Starting the motor 14 to rotate the rotating shaft 15 will drive the transmission shaft 13 to rotate together.
[0025] A connecting rod 16 extending forward is installed on the front side of the transmission shaft 13, and the front end of the connecting rod 16 is connected to the rear side of the hair dryer 17. A connecting rod 2 19 extending backward is installed on the rear side of the transmission shaft 13, and an electric push rod 2 20 is installed on the rear end of the connecting rod 2 19. A motor 21 is installed on the output end of the electric push rod 20. The electric push rod 20 can control the motor 21 to move up and down. When the transmission shaft 13 rotates, the hair dryer 17 and the electric push rod 2 19 will be driven to move through the connecting rod 16 and the connecting rod 2 19.
[0026] A housing 22 with a downward opening is installed at the bottom of the motor 21, a rotating shaft 23 is installed at the bottom of the motor 21, the rotating shaft 23 extends downward and passes through the top shell wall of the housing 22, a gear 1 24 is installed at the bottom of the rotating shaft 23, a plurality of outer rings of bearings 25 are installed in the housing 22, the specific number of bearings 25 is two, a threaded rod 26 is installed on the inner ring of the bearing 25, a gear 27 is installed on the end of the threaded rod 26 away from the bearing 25, and the gear 27 is meshed with the gear 1 24. In the closed state, starting motor 21 rotates rotating shaft 23 and gear 1 24, which drives threaded rod 26 to rotate through the meshing of gear 1 24 and gear 2 27. A slider 28 is threadedly connected to the threaded rod 26, a connecting block 29 is installed at the bottom of the slider 28, a clamping plate 30 is installed at the bottom of the connecting block 29, and rubber pads 31 are installed on the sides of the two clamping plates 30 facing each other. When the threaded rod 26 rotates, the slider 28 moves on the threaded rod 26 and drives the clamping plate 30 to move together through the connecting block 29.
[0027] When in use, the staff can place the transformer between the two clamping plates 30, then start the motor 21 to move the clamping plate 30 to clamp the transformer, then start the motor 14 to rotate the transmission shaft 13, move the transformer to the top of the paint dipping box 6, start the electric push rod 20 to make the transformer descend and contact the bottom inner wall of the paint dipping box 6, then start the motor 21 again to move the clamping plate 30 in the opposite direction to contact the transformer, start the electric push rod 20 again to raise the clamping plate 30 to the original height, then start the electric push rod 19 to make the paint dipping box 6 descend into the paint storage box 2, so that the paint 3 in the paint storage box 2 enters the paint dipping box through the paint inlet hole 7. 6, at the same time, start the vibrator 4 to make the vibration plate 5 vibrate, so that the paint 3 is used to immerse the transformer in paint. After the immersion is completed, turn off the vibrator 4, start the electric push rod 19 to make the immersion box 6 rise to its original position, then start the motor 14 to move the hair dryer 17 to the top of the immersion box 6, start the hair dryer 17 to quickly dry the surface paint of the transformer, after the drying is completed, start the motor 14 to move the electric push rod 20 to the top of the transformer, then start the electric push rod 20 to make the clamping plate 30 descend, start the motor 21 to move the clamping plate 30 to clamp the transformer, and then start the electric push rod 20 again to move the transformer upward and leave the immersion box 6.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A transformer multi-element varnish dipping device, comprising a base (1), characterized in that: A paint storage box (2) opening upward is installed on the top of the base (1), a paint dipping box (6) opening upward and movable upward is arranged above the paint storage box (2), a movable blower (17) is arranged above the paint dipping box (6), and a blowing funnel (18) is installed at the bottom of the blower (17).
2. A transformer multi-element varnish dipping device according to claim 1, characterized in that: A vibrator (4) is installed in the paint storage box (2), and a vibration plate (5) is installed on the top of the vibrator (4).
3. A transformer multi-element varnish dipping device according to claim 2, characterized in that: A plurality of paint inlet holes (7) are provided on the wall of the paint dipping box (6), and connecting plates (8) are installed on both the left and right sides of the paint dipping box (6). An electric push rod (9) is installed on the top of the base (1), and the electric push rod (9) is located on the left side of the paint storage box (2). A telescopic rod (10) is installed on the top of the base (1), and the telescopic rod (10) is located on the right side of the paint storage box (2). The bottoms of the two connecting plates (8) are respectively connected to the output end of the electric push rod (9) and the output end of the telescopic rod (10).
4. A transformer multi-element varnish dipping device according to claim 3, characterized in that: A support column (11) is installed on the top of the base (1), and the support column (11) is located behind the paint storage box (2). A transmission shaft (13) is installed on the support column (11) through a bearing 1 (12).
5. A transformer multi-element varnish dipping device according to claim 4, characterized in that: A motor 1 (14) is arranged above the transmission shaft (13), a rotating shaft 1 (15) is installed at the bottom of the motor 1 (14), and the bottom of the rotating shaft 1 (15) is connected to the top of the transmission shaft (13).
6. A transformer multi-element varnish dipping device according to claim 5, characterized in that: A connecting rod 1 (16) extending forward is installed on the front side of the transmission shaft (13), the front end of the connecting rod 1 (16) is connected to the rear side of the hair dryer (17), a connecting rod 2 (19) extending backward is installed on the rear side of the transmission shaft (13), an electric push rod 2 (20) is installed at the rear end of the connecting rod 2 (19), and a motor 2 (21) is installed at the output end of the electric push rod 2 (20).
7. A transformer multi-element paint dipping device according to claim 6, characterized in that: A housing (22) opening downward is installed at the bottom of the second motor (21), a rotating shaft (23) is installed at the bottom of the second motor (21), the rotating shaft (23) extends downward and passes through the top shell wall of the housing (22), a gear (24) is installed at the bottom of the second rotating shaft (23), a plurality of outer rings of the second bearings (25) are installed in the housing (22), a threaded rod (26) is installed on the inner ring of the second bearing (25), a gear (27) is installed on one end of the threaded rod (26) away from the second bearing (25), the gear (27) is in meshing state with the gear (24), a slider (28) is threadedly connected to the threaded rod (26), a connecting block (29) is installed at the bottom of the slider (28), and a clamping plate (30) is installed at the bottom of the connecting block (29).