Clamp for transformer production

By designing a general transformer fixture, using technical means such as suction cups, limit holes and magnets, the problems of low installation efficiency and high cost of special fixtures in the existing technology are solved, and an efficient and flexible installation process is achieved.

CN222690510UActive Publication Date: 2025-03-28CHENGDU CHUANNENG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421317923.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-28
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The installation process of existing square transformer installation housing brackets is inefficient, and special fixtures are not universal, resulting in high costs and limited usage.

Method used

A universal fixture is designed, including a base plate, limiting column, locking assembly and support column. The support column has a suction cup at the bottom, and the limiting hole can be adjusted to accommodate nuts of different specifications. The housing is fixed by magnets to improve installation efficiency and flexibility.

Benefits of technology

It improves the efficiency of bolt connections, adapts to the installation of different models of square transformers, reduces costs and improves the flexibility of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a clamp for transformer production, and relates to the technical field of transformer production and processing equipment, the clamp comprises a bottom plate, and a limiting column, a locking assembly and a supporting column which are positioned on the bottom plate, the bottom of the supporting column is provided with a suction cup, the supporting column is connected with the bottom plate through the suction cup, and the limiting column is connected with the bottom plate through the locking assembly. A limiting hole is formed in the upper portion of each supporting column, the nuts are located in the limiting holes, the multiple supporting columns are correspondingly located below the installation shell and a screw hole of the square transformer, and the square transformer is fixed through the limiting columns and the locking assembly. The connecting efficiency of the square transformer and the mounting shell can be improved, meanwhile, the connecting structure can adapt to square transformers of different specifications, and the using flexibility is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer production and processing equipment, in particular to a clamp for transformer production. Background Art

[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. Its main components are the primary coil, secondary coil and iron core. Its main functions include: voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization, etc.

[0003] The existing square transformer housing bracket is installed by opening four straight holes at the four corners of the iron core and manually tightening the screws and nuts. This process often requires one hand to hold the screws and the other hand to fix the nuts. The two hands work together, which has the problems of low efficiency and high difficulty.

[0004] The Chinese patent with the authorization announcement number CN210006592U discloses a square transformer assembly fixture, which fixes the nut through the nut placement cavity set on the assembly fixture, places the shell bracket at the shell bracket placement position, places the iron core above the nut assembly fixture and the shell bracket, realizes the limit of the nut, the shell bracket and the iron core, and then fixes it with screws. This makes the square transformer shell bracket installation efficient.

[0005] However, the above scheme still has certain shortcomings. The clamps in the scheme can only be used in corresponding combinations with the transformers and cannot be used universally. The installation of each square transformer housing bracket requires the use of a corresponding clamp, which makes the cost too high and the utilization rate of a single clamp is limited.

[0006] Therefore, a universal clamp is needed that can adapt to the installation of square transformer housing brackets of different models and improve the flexibility of use. Utility Model Content

[0007] The utility model aims to provide a clamp for transformer production to solve the problems existing in the background technology.

[0008] The purpose of this utility model is achieved through the following technical solutions:

[0009] A clamp for transformer production is used for fixing a square transformer and a mounting shell, wherein the two mounting shells are fixed to the two sides of the square transformer by bolts and nuts, and comprises a base plate and a limiting column, a locking assembly and a support column located on the base plate, wherein a suction cup is provided at the bottom of the support column, the support column is connected to the base plate by the suction cup, a limiting hole is provided above the support column, the nut is located in the limiting hole, a plurality of the support columns are correspondingly located below the screw holes of the mounting shell and the square transformer, and the square transformer is fixed by the limiting column and the locking assembly.

[0010] Furthermore, the limiting hole is located at the center of the support column, the limiting hole is a stepped hole, the limiting hole includes a placement hole and an insertion hole, the size of the limiting hole matches the size of the nut, the insertion hole is located below the placement hole, and the hole diameter of the insertion hole is larger than the rod diameter of the bolt and smaller than the outer diameter of the nut.

[0011] Furthermore, magnets are provided on both sides of the limiting hole at the top of the support column, and the magnets are embedded in the support column and fixed to the support column.

[0012] Furthermore, the locking assembly is located on a side of the square transformer away from the limiting column, and the locking assembly includes a support plate and a locking screw, and the locking screw is threadedly connected to the support plate.

[0013] Furthermore, the limiting column is an L-shaped structure, the limiting column is vertically fixed on the bottom plate, and one corner of the square transformer abuts against the inner concave surface of the limiting column.

[0014] The beneficial effects of the utility model are:

[0015] 1) Improve the efficiency of bolt connection. By fixing the nut in advance, it is convenient to insert the bolt into the square transformer and install the housing to match the nut.

[0016] 2) It can adapt to square transformers of different specifications and improve the flexibility of use. The position of the support column can be flexibly adjusted according to the actual position of the screw hole, so that the nut can be placed in advance, and the square transformer and the installation shell can be supported by the support column.

[0017] 3) The support column can be provided with limit holes adapted to nuts of different specifications. When the square transformer and the mounting housing are installed with bolts and nuts of different specifications, the support column below can be replaced for flexible adaptation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a front view of a clamp for transformer production according to the utility model;

[0019] Figure 2 This is a top view of a clamp for transformer production according to the utility model;

[0020] Figure 3 It is a top view of the support column in the utility model;

[0021] Figure 4 This is a schematic diagram of the connection between the support column and the mounting housing in the utility model;

[0022] In the figure, 1-square transformer, 2-mounting shell, 3-bottom plate, 4-limiting column, 5-locking assembly, 501-support plate, 502-locking screw, 6-support column, 601-placement hole, 602-suction cup, 603-jack, 604-magnet, 7-bolt, 8-nut. DETAILED DESCRIPTION

[0023] The following will be combined with the embodiments to clearly and completely describe the technical solution of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 4 , the utility model provides a technical solution:

[0025] like Figure 1-Figure 4 As shown, a clamp for transformer production is used for fixing a square transformer 1 and a mounting shell 2. The two mounting shells 2 are fixed to the two sides of the square transformer 1 by bolts 7 and nuts 8. The clamp comprises a base plate 3 and a limiting column 4, a locking assembly 5 and a supporting column 6 located on the base plate 3. A suction cup 602 is provided at the bottom of the supporting column 6. The supporting column 6 is connected to the base plate 3 through the suction cup 602. A limiting hole is provided above the supporting column 6. The nut 8 is located in the limiting hole. A plurality of the supporting columns 6 are correspondingly located below the screw holes of the mounting shell 2 and the square transformer 1. The square transformer 1 is fixed by the limiting column 4 and the locking assembly 5.

[0026] Through the above technical solution, the position of the square transformer 1 when placed is determined by the limiting column 4, and then according to the position of the screw holes of the square transformer 1 and the mounting shell 2, a plurality of support columns 6 are fixed on the bottom plate 3 in advance through the suction cup 602, and then the nut 8 is placed in the limiting hole in advance; then the mounting shell 2 is dropped on the support column 6, at which time the screw hole of the mounting shell 2 is aligned with the limiting hole, and then the square transformer 1 is dropped on the mounting shell 2, at which time the screw hole of the square transformer 1 is aligned with the screw hole of the mounting shell 2, and finally the upper mounting shell 2 is dropped on the square transformer 1 and aligned. At this time, the mounting shell 2 and the square transformer 1 are both supported by the support column 6, and are limited by the limiting column 4 and the locking assembly 5. Finally, the square transformer 1 and the mounting shell 2 can be locked by screwing in the bolt 7. When the bolt 7 and the nut 8 cooperate, it is no longer necessary to manually fix the nut 8 on one side, which improves the installation efficiency of the bolt 7. At the same time, according to different models of square transformers 1 and mounting shells 2, the position of the support column 6 can be flexibly adjusted according to the actual position of the screw hole, so that the nut 8 can be placed in advance and play a supporting role for the square transformer 1 and the mounting shell 2.

[0027] Furthermore, the limiting hole is located at the center of the support column 6, and the limiting hole is a stepped hole. The limiting hole includes a placement hole 601 and an insertion hole 603. The size of the limiting hole matches the size of the nut 8. The insertion hole 603 is located below the placement hole 601, and the hole diameter of the insertion hole 603 is larger than the rod diameter of the bolt 7 and smaller than the outer diameter of the nut 8.

[0028] Through the above technical scheme, the size of the nut 8 is adapted to the size of the placement hole 601. When the nut 8 is placed in the placement hole 601, it will be supported and limited by the step between the insertion hole 603 and the placement hole 601. When the bolt 7 and the nut 8 are matched, the relative rotation of the nut 8 is limited by the placement hole 601, which facilitates the connection between the bolt 7 and the nut 8. At the same time, the bolt 7 and the nut 8 will extend into the insertion hole 603 after matching, ensuring that the top of the bolt 7 can be completely tightened against the mounting shell 2, thereby improving the connection strength.

[0029] At the same time, the support column 6 can be provided with limiting holes adapted to nuts 8 of different specifications. When the square transformer 1 and the mounting housing 2 are installed by bolts 7 and nuts 8 of different specifications, the support column 6 below can be replaced for flexible adaptation.

[0030] Furthermore, magnets are provided on both sides of the limiting hole at the top of the support column 6 , and the magnet 604 is embedded in the support column 6 and fixed to the support column 6 .

[0031] Through the above technical solution, when the support column 6 is positioned, the screw hole of the mounting shell 2 is aligned with the limiting hole and then placed on the support column 6, and the mounting shell 2 is adsorbed and fixed to the support column 6 by the magnet 604 to avoid displacement of the mounting shell 2 when the square transformer 1 is placed later, making it convenient for the bolt 7 to be inserted and matched with the nut 8.

[0032] Furthermore, the locking assembly 5 is located on a side of the square transformer 1 away from the limiting column 4 , and the locking assembly 5 includes a support plate 501 and a locking screw 502 , and the locking screw 502 is threadedly connected to the support plate 501 .

[0033] Furthermore, the limiting column 4 is an L-shaped structure, the limiting column 4 is vertically fixed on the bottom plate 3 , and one corner of the square transformer 1 abuts against the inner concave surface of the limiting column 4 .

[0034] Through the above technical solution, the position of the square transformer 1 and one corner of the mounting housing 2 is limited by the limiting column 4, which facilitates the determination of the adsorption position of the support column 6. After the mounting housing 2 and the square transformer 1 are placed on the support column 6, the locking screw 502 is tightened to make the locking screw 502 and the square transformer 1 tightly pressed against each other, and the square transformer 1 is fixed in the middle by the locking screw 502 and the limiting column 4. The friction force of the tightening of the locking screw 502 ensures that the square transformer 1 will not shake, so as to avoid the square transformer 1 from being deviated when the bolt 7 is screwed in later.

[0035] The above is only a preferred embodiment of the utility model. It should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the utility model, and should be protected by the claims attached to the utility model.

Claims

1. A clamp for transformer production, used for fixing a square transformer (1) and a mounting housing (2), wherein the two mounting housings (2) are fixed on both sides of the square transformer (1) by bolts (7) and nuts (8), characterized in that: The invention comprises a base plate (3), a limiting column (4), a locking assembly (5) and a supporting column (6) located on the base plate (3); a suction cup (602) is provided at the bottom of the supporting column (6); the supporting column (6) is connected to the base plate (3) via the suction cup (602); a limiting hole is provided above the supporting column (6); the nut (8) is located in the limiting hole; a plurality of supporting columns (6) are correspondingly located below the screw holes of the mounting housing (2) and the square transformer (1); and the square transformer (1) is fixed via the limiting column (4) and the locking assembly (5).

2. The transformer production fixture according to claim 1, characterized in that: The limiting hole is located at the center of the support column (6), the limiting hole is a stepped hole, the limiting hole comprises a placement hole (601) and an insertion hole (603), the size of the limiting hole matches the size of the nut (8), the insertion hole (603) is located below the placement hole (601), and the hole diameter of the insertion hole (603) is larger than the rod diameter of the bolt (7) and smaller than the outer diameter of the nut (8).

3. The transformer production fixture according to claim 1, characterized in that: Magnets are provided at the top of the support column (6) on both sides of the limiting hole, and the magnets (604) are embedded in the support column (6) and fixed to the support column (6).

4. The transformer production fixture according to claim 1, characterized in that: The locking assembly (5) is located on a side of the square transformer (1) away from the limiting column (4), and the locking assembly (5) comprises a support plate (501) and a locking screw (502), wherein the locking screw (502) is threadedly connected to the support plate (501).

5. The transformer production fixture according to claim 1, characterized in that: The limiting column (4) is an L-shaped structure, the limiting column (4) is vertically fixed on the bottom plate (3), and one corner of the square transformer (1) abuts against the inner concave surface of the limiting column (4).

Citation Information

Patent Citations

  • Square transformer assembly fixture

    CN210006592U