Power supply module with protection structure
By setting up a support frame and extension wing inside the main body of the power module, using the combination of wiring posts, electromagnets, magnetic heads, conductive electrodes and elastic metal sheets, the problem that the prior art cannot effectively protect the power module from connecting electrical equipment is solved, and effective protection of power modules and electrical equipment is achieved.
Patent Information
- Application Number
- CN202421383112.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The prior art cannot effectively protect electrical equipment connected to power modules, especially in sudden problems during power supply and power outage.
A power module with a protective structure is designed. By installing a support frame and extension wings inside the power module body, the combination of wiring posts, electromagnets, magnetic heads, conductive electrodes and elastic metal sheets is used to achieve protection of power modules and electrical equipment.
It effectively avoids the suddenness of power supply and power outage, protects electrical equipment, extends service life, and prevents the problem of electromagnet short circuit.
Smart Images

Figure CN222690987U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power modules, in particular to a power module with a protection structure. Background Art
[0002] The power module is a power supply that can be directly mounted on a printed circuit board. Its characteristic is that it can provide power for application-specific integrated circuits, digital signal processors, microprocessors, memories, field programmable gate arrays and other digital or analog loads.
[0003] When the power module is in use, electrophoresis often occurs due to sudden power outages or power failures. The instantaneous high voltage or current can cause irreversible damage to the connected devices.
[0004] China Patent Publication No.: CN 215682115 U discloses a "power module with a protective structure", which includes a power module body, a cylinder for mounting and protecting the power module body, and a first protective mechanism disposed at the top of the cylinder and used to protect the terminal connected to the power module body; the power module body is disposed in the cylinder, the power module body is equipped with a terminal and is electrically connected to the terminal, the terminal passes through the top of the cylinder and is located in the first protective mechanism, and the first protective mechanism is elastically connected to the top of the cylinder.
[0005] The above-mentioned prior art, although it can protect the power module body and the terminal connected to the power module body, has a good protection effect, and because the terminal is in the first protection mechanism, it can prevent the wiring part from being damaged during transportation or handling. However, it protects the power module itself and cannot effectively protect the electrical equipment connected to it.
[0006] It can be seen that there is an urgent need for a power module with a protective structure to protect the electrical equipment connected thereto. Utility Model Content
[0007] The purpose of the utility model is to provide a power module with a protection structure to solve the problems raised in the above background technology.
[0008] In order to solve the above technical problems, the utility model provides the following technical solutions: a power module with a protective structure, comprising a power module body, a protective mechanism installed on the power module body, and the protective mechanism is respectively connected to the output port of the power module body and the input port of the electrical device;
[0009] The protection mechanism includes a shell for protection, a support frame is installed inside the shell, the support frame is fixed to the circuit board inside the power module body, an extension wing is fixedly connected to the left side of the support frame, a terminal is fixedly connected to the extension wing, and the terminal is connected to the output port of the power module body;
[0010] The top of the support frame is also fixedly connected to an electromagnet, the axis of the electromagnet is fixedly connected to a magnetic suction head, the electromagnet is electrically connected to the terminal, and conductive electrodes are symmetrically installed on both sides of the top of the electromagnet, and the conductive electrodes are respectively connected to the terminal;
[0011] Ceramic columns are fixedly connected to both sides of the top of the support frame, and elastic metal sheets are fixedly connected to the ceramic columns. The elastic metal sheets span the electromagnet, and the electromagnet is elastic and can be magnetically attracted;
[0012] A copper bar extends from the ceramic column, and a connection terminal is installed on the copper bar;
[0013] A metal column is arranged at the center of the ceramic column, and the elastic metal sheet and the copper busbar are both connected to the metal column.
[0014] Preferably, the support frame is entirely insulated and is made of high temperature resistant plastic.
[0015] Preferably, the magnetic suction head protrudes from the top of the electromagnet, and the magnetic suction head occupies more than half of the top surface area of the electromagnet.
[0016] Preferably, the conductive electrodes are all made of metal iron, and the top of the conductive electrode exceeds the top of the magnetic suction head.
[0017] Preferably, the elastic metal sheet has memory, and the middle portion of the elastic metal sheet is a bow-shaped structure.
[0018] Preferably, the copper busbar extends to one end of the power module body, and the wiring terminals protrude from one end of the power module body, and the wiring terminals are isolated from each other.
[0019] Preferably, the outer surface of the power module body is fixedly connected with heat dissipation fins, and the heat dissipation fins are a plurality of thin sheets.
[0020] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0021] First, the utility model sets a support frame inside the power module body, and sets an extension wing on the side of the support frame, and connects the positive and negative poles or the neutral wire of the power module body through the terminal posts on the terminal posts, so that the electromagnet is powered by the power module body, so that the magnetic suction head generates magnetic adsorption and the elastic metal sheet is deformed downward and contacts the conductive electrode to achieve conductivity. The current is output to the electrical equipment through the copper bus and the terminal. When the power is turned on, the magnetic suction head generates magnetic adsorption and the elastic metal sheet is slowly deformed downward. When the power module body is suddenly powered off, the magnetic suction head changes its surface and loses its magnetism, so that the elastic metal sheet slowly rebounds, thereby avoiding the suddenness of power supply and power off, achieving the effect of protecting the electrical equipment, and having a longer service life than electrical components such as capacitors.
[0022] Secondly, the utility model sets the top of the conductive electrode to be higher than the top of the magnetic suction head, so that after the magnetic suction head is energized to generate magnetism, the elastic metal sheets and the magnetic suction head will not contact each other due to the obstruction of the conductive electrode, thereby avoiding the problem of the elastic metal sheet conducting current to the magnetic suction head and causing the electromagnet to short-circuit, thereby achieving the effect of protecting the electromagnet. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of the utility model;
[0024] Figure 2 This is a schematic diagram of the protection mechanism structure of the utility model;
[0025] Figure 3 This is the left side axial view of the protection mechanism structure of the utility model;
[0026] Figure 4 It is a schematic diagram of the right side axis view of the protection mechanism structure of the utility model.
[0027] Among them: 1. Power module body; 2. Protection mechanism; 201. Support frame; 202. Extension wing; 203. Terminal block; 204. Electromagnet; 205. Magnetic head; 206. Conductive electrode; 207. Ceramic column; 208. Elastic metal sheet; 209. Copper busbar; 210. Terminal block; 3. Heat dissipation fin. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figure 1-4, a power module with a protection structure, comprising a power module body 1, a protection mechanism 2 is installed on the power module body 1, and the protection mechanism 2 is respectively connected to the output port of the power module body 1 and the input port of the electrical device;
[0030] The protection mechanism 2 includes a shell for protection, a support frame 201 is installed inside the shell, the support frame 201 is fixed to the circuit board inside the power module body 1, an extension wing 202 is fixedly connected to the left side of the support frame 201, and a terminal 203 is fixedly connected to the extension wing 202, and the terminal 203 is connected to the output port of the power module body 1;
[0031] The top of the support frame 201 is also fixedly connected with an electromagnet 204, the axis of the electromagnet 204 is fixedly connected with a magnetic suction head 205, the electromagnet 204 is electrically connected to the terminal 203, and conductive electrodes 206 are symmetrically installed on both sides of the top of the electromagnet 204, and the conductive electrodes 206 are respectively connected to the terminal 203;
[0032] Ceramic columns 207 are fixedly connected to both sides of the top of the support frame 201, and elastic metal sheets 208 are fixedly connected to the ceramic columns 207. The elastic metal sheets 208 span the electromagnet 204, and the electromagnet 204 is elastic and can be magnetically attracted;
[0033] A copper busbar 209 also extends from the ceramic column 207, and a connection terminal 210 is installed on the copper busbar 209;
[0034] A metal column is disposed at the center of the ceramic column 207 , and the elastic metal sheet 208 and the copper busbar 209 are both connected to the metal column.
[0035] Through the above technical scheme, a support frame 201 is arranged inside the power module body 1, and an extension wing 202 is arranged on the side of the support frame 201, and the positive and negative poles or the neutral and live wires of the power module body 1 are connected through the terminal 203 on the terminal 203, so that the electromagnet 204 is powered by the power module body 1, so that the magnetic suction head 205 generates magnetic adsorption and the elastic metal sheet 208 is deformed downward and contacts the conductive electrode 206 to achieve conductivity, and the current is output to the electrical equipment through the copper bus 209 and the terminal 210. When the power is turned on, the magnetic suction head 205 generates magnetic adsorption and the elastic metal sheet 208 is slowly deformed downward. When the power module body 1 is suddenly powered off, the magnetic suction head 205 changes its surface and loses its magnetism, so that the elastic metal sheet 208 slowly rebounds, thereby avoiding the suddenness of power supply and power off, achieving the effect of protecting the electrical equipment, and having a longer service life than electrical components such as capacitors.
[0036] Specifically, the support frame 201 is insulated as a whole and is made of high temperature resistant plastic.
[0037] Through the above technical solution, the support frame 201 is set as an insulator, thereby effectively improving the safety of the equipment.
[0038] Specifically, the magnetic head 205 protrudes from the top of the electromagnet 204 , and the magnetic head 205 occupies more than half of the top surface area of the electromagnet 204 .
[0039] Through the above technical solution, the magnetic head 205 is protruded from the top of the electromagnet 204, so that the magnetic head 205 and the elastic metal sheet 208 can be closer, so that the magnetic head 205 can be more easily adsorbed to the elastic metal sheet 208, and the area of the magnetic head 205 is set, so as to increase the magnetic attraction area.
[0040] Specifically, the conductive electrodes 206 are all made of metal iron, and the top of the conductive electrode 206 exceeds the top of the magnetic suction head 205 .
[0041] Through the above technical solution, the conductive electrode 206 is made of metal copper, so that when the conductive electrode 206 contacts the elastic metal sheet 208, the conductivity can be uniform, and the preparation cost of the device can be reduced;
[0042] The top of the conductive electrode 206 is set to be higher than the top of the magnetic head 205, so that after the magnetic head 205 is energized to generate magnetism, the elastic metal sheet 208 and the magnetic head 205 will not contact each other due to the obstruction of the conductive electrode 206, thereby avoiding the problem of the elastic metal sheet 208 conducting current to the magnetic head 205 and causing the electromagnet 204 to short-circuit, thereby achieving the effect of protecting the electromagnet 204.
[0043] Specifically, the elastic metal sheet 208 has memory, and the middle portion of the elastic metal sheet 208 is a bow-shaped structure.
[0044] Through the above technical solution, the elastic metal sheet 208 is configured to have memory, so that after the elastic metal sheet 208 loses its magnetic attraction, the elastic metal sheet 208 can return to its initial state and be separated from the conductive electrode 206 .
[0045] Specifically, the copper busbar 209 extends to one end of the power module body 1 , and the wiring terminals 210 protrude from one end of the power module body 1 , and the wiring terminals 210 are isolated from each other.
[0046] Through the above technical solution, the connection terminal 210 is arranged to protrude from one end of the power module body 1, so that it can be directly connected to the electrical equipment without arranging a connection component at the end of the power module body 1 for wiring.
[0047] Specifically, the outer surface of the power module body 1 is fixedly connected with heat dissipation fins 3 , and the heat dissipation fins 3 are a plurality of thin sheets.
[0048] Through the above technical solution, heat dissipation fins 3 are provided on the outer surface of the power module body 1 , the purpose of which is to improve the heat dissipation effect of the power module body 1 .
[0049] When in use, by setting a support frame 201 inside the power module body 1, and setting an extension wing 202 on the side of the support frame 201, the positive and negative poles or the neutral and live wires of the power module body 1 are connected through the terminal 203 on the terminal 203, so that the electromagnet 204 is powered by the power module body 1, so that the magnetic suction head 205 generates magnetic adsorption and the elastic metal sheet 208 is deformed downward and contacts the conductive electrode 206 to achieve conductivity, and the current is output to the electrical equipment through the copper bus 209 and the terminal 210. When the power is turned on, the magnetic suction head 205 generates magnetic adsorption and the elastic metal sheet 208 is slowly deformed downward. When the power module body 1 is suddenly powered off, the magnetic suction head 205 loses its magnetism and the elastic metal sheet 208 slowly rebounds, thereby avoiding the suddenness of power supply and power off, achieving the effect of protecting the electrical equipment, and having a longer service life than electrical components such as capacitors;
[0050] By setting the top of the conductive electrode 206 to be higher than the top of the magnetic head 205, after the magnetic head 205 is energized to generate magnetism, the elastic metal sheet 208 and the magnetic head 205 will not contact each other due to the obstruction of the conductive electrode 206, thereby avoiding the problem of the elastic metal sheet 208 conducting current to the magnetic head 205 and causing the electromagnet 204 to short-circuit, thereby achieving the effect of protecting the electromagnet 204.
[0051] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A power module with a protective structure, comprising a power module body (1), characterized in that: The power module body (1) is provided with a protection mechanism (2), and the protection mechanism (2) is respectively connected to the output port of the power module body (1) and the input port of the electrical equipment; The protection mechanism (2) comprises a shell for protection, a support frame (201) is installed inside the shell, the support frame (201) is fixed on the circuit board inside the power module body (1), an extension wing (202) is fixedly connected to the left side of the support frame (201), a terminal (203) is fixedly connected to the extension wing (202), and the terminal (203) is connected to the output port of the power module body (1); The top of the support frame (201) is also fixedly connected to an electromagnet (204), the axis of the electromagnet (204) is fixedly connected to a magnetic suction head (205), the electromagnet (204) is electrically connected to the terminal (203), and conductive electrodes (206) are symmetrically installed on both sides of the top of the electromagnet (204), and the conductive electrodes (206) are respectively connected to the terminal (203); Ceramic columns (207) are fixedly connected to both sides of the top of the support frame (201), and an elastic metal sheet (208) is fixedly connected to the ceramic column (207), and the elastic metal sheet (208) spans the electromagnet (204), and the electromagnet (204) is elastic and can be magnetically attracted; A copper busbar (209) also extends from the ceramic column (207), and a connection terminal (210) is installed on the copper busbar (209); A metal column is arranged at the center of the ceramic column (207), and the elastic metal sheet (208) and the copper busbar (209) are both connected to the metal column.
2. The power module with a protective structure according to claim 1, characterized in that: The support frame (201) is entirely insulated and is made of high temperature resistant plastic.
3. The power module with a protective structure according to claim 1, characterized in that: The magnetic suction head (205) protrudes from the top of the electromagnet (204), and the magnetic suction head (205) occupies more than half of the top surface area of the electromagnet (204).
4. The power module with a protective structure according to claim 1, characterized in that: The conductive electrodes (206) are all made of metal iron, and the top of the conductive electrode (206) exceeds the top of the magnetic suction head (205).
5. The power module with a protective structure according to claim 4, characterized in that: The elastic metal sheet (208) has memory properties, and the middle portion of the elastic metal sheet (208) is a bow-shaped structure.
6. The power module with a protective structure according to claim 1, characterized in that: The copper busbar (209) extends to one end of the power module body (1), and the connection terminals (210) protrude from one end of the power module body (1), and the connection terminals (210) are isolated from each other.
7. The power module with a protective structure according to claim 1, characterized in that: The outer surface of the power module body (1) is fixedly connected with heat dissipation fins (3), and the heat dissipation fins (3) are a plurality of thin sheets.
Citation Information
Patent Citations
Power supply module with protection structure
CN215682115U