Robot contact type charging device

By using rebound-releasable power-sending carbon brushes and contact copper blocks in the robot charging device, a contact charging circuit is formed, which solves the problem of insufficient positioning accuracy of wireless charging and improves the stability of charging power.

CN222691413UActive Publication Date: 2025-03-28NANJING BEIXIN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421161608.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-03-28
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

In some factory environments, robots cannot charge effectively, mainly due to insufficient positioning accuracy of wireless charging, which leads to inability to charge or low charging power.

Method used

A robot contact charging device is designed, including a rebound-released power-transmitting carbon brush and a contact copper block. When the robot moves along the track, the carbon brush contacts the contact copper block to form a charging circuit.

Benefits of technology

It solves the problem of insufficient positioning accuracy, improves the stability of charging power, and ensures that the robot can charge smoothly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a robot contact type charging device which comprises a charging pile, a robot and a track, the charging pile is arranged above the track, and the robot moves left and right along the track and penetrates through the lower portion of the charging pile. The charging pile comprises a conductive carbon brush, in the charging pile, the conductive carbon brush is installed in a carbon brush sleeve made of an insulating material, a linear bearing is installed on the carbon brush sleeve so that the carbon brush sleeve can slide on a carbon brush sliding guide column, and the carbon brush sleeve is pushed by a spring to reset. The beneficial effects are that the rebounding power transmission carbon brush is installed in the charging pile, the contact copper block is installed on the robot, the robot moves to the charging pile, the robot and the charging pile are contacted to form a charging loop, the charging demand when the robot cannot reach the wireless charging positioning precision requirement in some environments is solved, the positioning precision is reduced, and the charging efficiency is improved. And the stability of the charging power is improved.
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Description

Technical Field

[0001] The utility model belongs to the field of robot charging equipment, and in particular relates to a robot contact charging device. Background Art

[0002] There are two ways to charge the rail-mounted inspection robot with its own battery: wired and wireless. Although wireless charging is contactless and can avoid sparks caused by contact, it is suitable for some specific environments in the factory, but it has high requirements for robot positioning, so it often fails to charge during on-site use. In many factory environments, more stable wired charging can be used in some scenarios with low requirements. In order not to affect the automated operation of the robot, the wired charging device should be part of the robot structure, and its charging should not be manually intervened. However, in some working conditions where contact charging can be used, wireless charging cannot be charged or the charging power is low due to the positioning accuracy not meeting the requirements. Utility Model Content

[0003] In view of the deficiencies in the prior art, the purpose of the present utility model is to provide a robot contact charging device to solve the problems raised in the above background technology.

[0004] The utility model is implemented by the following technical solutions: a robot contact charging device, comprising: a charging pile, a robot and a track, wherein the charging pile is arranged above the track, and the robot moves left and right along the track and passes under the charging pile;

[0005] The charging pile includes a conductive carbon brush. In the charging pile, the conductive carbon brush is installed in a carbon brush sleeve made of insulating material. A linear bearing is installed on the carbon brush sleeve so that it can slide on the carbon brush sliding guide column. The carbon brush sleeve is pushed by a spring to reset.

[0006] The robot comprises a robot body, wherein power receiving mechanisms are installed on both sides of the robot body, the positions of which are in line with the carbon brushes on the charging pile and correspond to the positive and negative poles respectively.

[0007] As a preferred embodiment, a set of box body, box cover, carbon brush, carbon brush sleeve, carbon brush sliding guide pin, spring, linear bearing, strip brush and proximity switch are installed on both sides of the charging pile, which are the positive and negative poles of the charging end respectively.

[0008] As a preferred embodiment, the relay, charger and proximity switch power supply are installed in the box body, the proximity switch is installed in the box body, and its probe extends out of the box body and maintains a suitable distance from the proximity switch sensor installed on the robot so that it can sense the proximity switch sensor.

[0009] As a preferred embodiment, a strip brush is installed outside the box body to sweep away dust on the contact copper block on the robot and remove the oxide layer thereon.

[0010] As a preferred embodiment, the positive pole of the charger is connected in series with the relay and then connected to the carbon brush of the positive pole, the negative pole of the charger is directly connected to the carbon brush of the negative pole, the proximity switch is powered by the proximity switch power supply, and its control signal line is connected to the relay, and the switch signal output by the proximity switch can control the on and off of the relay.

[0011] As a preferred embodiment, the contact copper block is of a symmetrical structure, with both ends designed as inclined surfaces. A proximity switch induction sheet is also installed on the power receiving mechanism bracket to turn on the proximity switch on the charging pile.

[0012] As a preferred embodiment, the contact copper block is of a symmetrical structure, with both ends designed as inclined surfaces. A proximity switch induction sheet is also installed on the power receiving mechanism bracket to turn on the proximity switch on the charging pile.

[0013] After adopting the above technical scheme, the beneficial effects of the utility model are: a resilient power-transmitting carbon brush is installed in the charging pile, a contact copper block is installed on the robot, and when the robot goes to the charging pile, the two can form a charging circuit by contact, which solves the charging needs of the robot when it cannot meet the wireless charging positioning accuracy requirements in some environments, reduces the positioning accuracy, and improves the stability of the charging power. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0015] Figure 1 This is the overall layout diagram of a robot contact charging device of the utility model;

[0016] Figure 2 This is a front view of the robot of the utility model before entering the station;

[0017] Figure 3 It is a front view of the charging pile of the utility model;

[0018] Figure 4 It is a left view of the charging pile of the utility model;

[0019] Figure 5 It is a cross-sectional view of the carbon brush mechanism in the charging pile of the utility model;

[0020] Figure 6 It is the wiring diagram inside the charging pile of the utility model;

[0021] Figure 7 It is a front view of the robot of the utility model in the charging state.

[0022] In the figure, 1-charging pile; 2-robot; 3-track; 101-box body; 102-box cover; 103-carbon brush; 104-carbon brush sleeve; 105-carbon brush sliding guide post; 106-spring; 107-linear bearing; 108-strip brush; 109-charger; 110-relay; 111-proximity switch; 112-proximity switch power supply; 201-robot body; 202-power receiving mechanism bracket; 203-contact copper block guide shoe; 204-contact copper block; 205-proximity switch sensor sheet. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figures 1 to 7 The utility model provides a technical solution: a robot contact charging device, comprising: a charging pile 1, a robot 2 and a track 3, wherein the charging pile 1 is arranged above the track 3, and the robot 2 moves left and right along the track 3 and passes under the charging pile 1;

[0025] The charging pile 1 includes a conductive carbon brush 103. In the charging pile 1, the conductive carbon brush 103 is installed in a carbon brush sleeve 104 made of insulating material. A linear bearing 107 is installed on the carbon brush sleeve 104 so that it can slide on the carbon brush sliding guide post 105. The carbon brush sleeve 104 is pushed by a spring 106 to reset.

[0026] The robot 2 includes a robot body 201 . In the robot 2 , power receiving mechanisms are installed on both sides of the robot body 201 , which are located in line with the carbon brushes 103 on the charging pile 1 and correspond to the positive and negative poles respectively.

[0027] As an embodiment of the utility model: a box body 101, a box cover 102, a carbon brush 103, a carbon brush sleeve 104, a carbon brush sliding guide post 105, a spring 106, a linear bearing 107, a strip brush 108, and a proximity switch 111 are installed on both sides of the inside of the charging pile 1, respectively serving as the positive and negative poles of the charging end.

[0028] The relay 110, charger 109 and proximity switch power supply 112 are installed in the box body 101, and the proximity switch 111 is installed in the box body 101, and its probe extends out of the box body 101 and maintains a suitable distance from the proximity switch sensor sheet 205 installed on the robot 2 so that it can sense the proximity switch sensor sheet 205.

[0029] A strip brush 108 is installed outside the box body 101 to sweep away dust on the contact copper block 204 of the robot and remove the oxide layer thereon.

[0030] The positive pole of the charger 109 is connected in series with the relay 110 and then connected to the positive carbon brush 103, the negative pole of the charger 109 is directly connected to the negative carbon brush 103, the proximity switch 111 is powered by the proximity switch power supply 112, and its control signal line is connected to the relay 110, when the switch signal output by the proximity switch 111 can control the on and off of the relay 110.

[0031] As an embodiment of the present utility model: the contact copper block 204 is a symmetrical structure, and both ends are designed as inclined surfaces. A proximity switch sensor sheet 205 is also installed on the power receiving mechanism bracket 202 to turn on the proximity switch 111 on the charging pile 1.

[0032] The contact copper block 204 is of symmetrical structure, with both ends designed as inclined surfaces. A proximity switch induction sheet 205 is also installed on the power receiving mechanism bracket 202 to turn on the proximity switch 111 on the charging pile 1.

[0033] When robot 2 needs to be charged, it moves along track 3 to the position of charging pile 1. The inclined surface on the contact copper block 204 first contacts the carbon brush 103. As robot 2 moves forward, the carbon brush 103 moves up along the inclined surface. The spring 106 keeps the carbon brush 103 pressed down at all times, so that it always touches the upper surface of the contact copper block 204. Robot 2 continues to move forward. When the proximity switch 111 senses the proximity switch sensing sheet 205, the proximity switch 111 is turned on, and its output signal turns on the relay 110, the positive carbon brush 103 is energized, and the charging circuit is turned on. At this time, robot 2 stops running. Start charging. After robot 2 completes charging, it leaves the charging pile position, and the carbon brush 103 slides down along the contact copper block inclined surface and resets under the action of the spring 106.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A robot contact charging device, comprising: A charging pile (1), a robot (2) and a track (3), characterized in that the charging pile (1) is arranged above the track (3), and the robot (2) moves left and right along the track (3) and passes under the charging pile (1); The charging pile (1) comprises a conductive carbon brush (103). In the charging pile (1), the conductive carbon brush (103) is installed in a carbon brush sleeve (104) made of insulating material. A linear bearing (107) is installed on the carbon brush sleeve (104) so ​​that the carbon brush sleeve (104) can slide on a carbon brush sliding guide post (105). The carbon brush sleeve (104) is pushed by a spring (106) to reset. The robot (2) comprises a robot body (201). In the robot (2), power receiving mechanisms are installed on both sides of the robot body (201), and are located in line with the carbon brushes (103) on the charging pile (1) and correspond to the positive and negative poles respectively.

2. A robot contact charging device as claimed in claim 1, characterized in that: A box body (101), a box cover (102), a carbon brush (103), a carbon brush sleeve (104), a carbon brush sliding guide post (105), a spring (106), a linear bearing (107), a strip brush (108), and a proximity switch (111) are installed on both sides of the inside of the charging pile (1), and are respectively the positive and negative poles of the charging end.

3. A robot contact charging device as claimed in claim 2, characterized in that: The relay (110), the charger (109) and the proximity switch power supply (112) are installed in the box body (101), and the proximity switch (111) is installed in the box body (101), and its probe extends out of the box body (101) and maintains a suitable distance from the proximity switch sensing sheet (205) installed on the robot (2), so that it can sense the proximity switch sensing sheet (205).

4. A robot contact charging device as claimed in claim 3, characterized in that: A strip brush (108) is installed outside the box body (101) to sweep away dust on the contact copper block (204) on the robot and remove the oxide layer thereon.

5. A robot contact charging device as claimed in claim 4, characterized in that: The positive pole of the charger (109) is connected in series with the relay (110) and then connected to the positive pole carbon brush (103); the negative pole of the charger (109) is directly connected to the negative pole carbon brush (103); the proximity switch (111) is powered by a proximity switch power supply (112), and its control signal line is connected to the relay (110); the switch signal output by the proximity switch (111) can control the on and off of the relay (110).

6. A robot contact charging device as claimed in claim 1 or 5, characterized in that: The contact copper block (204) is installed in the contact copper block guide shoe (203).

7. A robot contact charging device as claimed in claim 6, characterized in that: The contact copper block (204) is a symmetrical structure, with both ends designed as inclined surfaces. A proximity switch induction sheet (205) is also installed on the power receiving mechanism bracket (202) for switching on the proximity switch (111) on the charging pile (1).