Motor coil dismounting device
By designing a motor coil removal device, the coil removal is removed using hooks and lifting components, solving the problems of manual dismantling of labor intensity and safety hazards, and improving the safety and efficiency of dismantling.
Patent Information
- Application Number
- CN202420325386.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-21
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-02-21
AI Technical Summary
During the removal of the motor water pump coil, manual removal is labor-intensive, and the harmful substances generated by heating cause harm to the employees' bodies, which is a great safety hazard.
A motor coil removal device is designed, including a base, column, hook, mounting seat, clamp and lifting assembly. The coil removal is achieved through hook hook hook and lifting assembly pulling, avoiding the heating process.
It greatly reduces the labor intensity of workers, avoids the harm caused by heating to employees' bodies, and improves the safety of disassembly.
Smart Images

Figure CN222691564U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor coil disassembly, in particular to a motor coil disassembly device. Background Art
[0002] The maintenance of motor water pumps is one of the important tasks in a machine repair workshop. Among them, the removal of coils is a labor-intensive and resource-intensive task. Due to the limitations of equipment and tools, the removal of coils has always been done manually, which is a great test for the physical strength of employees. Moreover, the coils need to be heated to be removed. Not only is the labor intensity high, but the harmful substances generated by heating will also cause certain harm to the employees' bodies, posing a great safety hazard. Utility Model Content
[0003] The utility model aims to solve one of the technical problems in the related art at least to a certain extent. To this end, the embodiment of the utility model provides a motor coil removal device with low labor intensity and high disassembly safety.
[0004] The motor coil removal device of the embodiment of the utility model includes a base, a column, a hook, a mounting seat, a first clamping member and a second clamping member, the column is arranged on the base, the hook is connected to the column through a lifting assembly, so that the hook can move in the vertical direction, and the hook is used to hook the motor coil; the mounting seat is arranged on the base for installing the motor; the first clamping member and the second clamping member are arranged on the mounting seat at intervals along the first horizontal direction, and each of the first clamping member and the second clamping member can be connected to the base in an adjustable position along the first horizontal direction, so that the first clamping member and the second clamping member cooperate to clamp and fix the motor in the first horizontal direction.
[0005] In some embodiments, the mounting seat is rotatably connected to the base via a first rotation axis extending in a vertical direction.
[0006] In some embodiments, the mounting seat has a dovetail groove extending along the first horizontal direction, the first clamping member has a first sliding portion that slides with the dovetail groove along the first horizontal direction, and the second clamping member has a first sliding portion that slides with the dovetail groove in the first horizontal direction.
[0007] In some embodiments, the first clamping member has a first connecting hole extending along the first horizontal direction, the second clamping member has a second connecting hole extending along the first horizontal direction, and the first clamping member and the second clamping member are clamped and fixed to the motor located between the first clamping member and the second clamping member by fasteners passing through the first connecting hole and the second connecting hole.
[0008] In some embodiments, the number of the first connecting holes is two, and the two first connecting holes are spaced apart on both sides of the first clamping member along the second horizontal direction, and the number of the second connecting holes is two, and the two second connecting holes are spaced apart on the side of the first clamping member along the second horizontal direction, wherein the first horizontal direction is perpendicular to the second horizontal direction.
[0009] In some embodiments, the fastener includes a screw and a nut, and the screw passes through the first connecting hole and the second connecting hole and is threadedly connected to the nut.
[0010] In some embodiments, the first clamping member has a first arc-shaped groove, the second clamping member has a second arc-shaped groove, and an opening of the first arc-shaped groove and an opening of the second arc-shaped groove are arranged opposite to each other along the first horizontal direction.
[0011] In some embodiments, the lifting assembly includes a wire rope, a movable pulley, a fixed pulley, a wire drum and a driving motor, the hook is connected to the movable pulley, the fixed pulley is arranged at the top of the column, the wire drum is rotatably arranged on the base, the driving motor is connected to the wire drum to drive the wire drum to rotate, one end of the wire rope is connected to the top of the column, and the other end of the wire rope is connected to the wire drum after passing through the movable pulley and the fixed pulley in sequence, and the wire drum is used to retract or release the wire rope to change the height of the movable pulley.
[0012] In some embodiments, the motor coil removal device of the utility model embodiment also includes a second rotating shaft, which is rotatably disposed on the base, the wire drum is mounted on the second rotating shaft, and the output shaft of the drive motor is connected to the second rotating shaft through a bevel gear pair.
[0013] During use, the motor coil removal device of the utility model embodiment first adjusts the position of the first clamp and the second clamp relative to the mounting seat along the first horizontal direction to increase the distance between the first clamp and the second clamp, so that there is enough space between the first clamp and the second clamp to place the motor with the coil to be removed. Then the motor with the coil to be removed is placed between the first clamp and the second clamp, and the position between the first clamp and the second clamp relative to the mounting seat is adjusted so that the first clamp and the second clamp clamp the motor in the first horizontal direction. After that, the height of the hook is adjusted downward by the lifting assembly so that the hook is hooked on the coil of the motor, and finally the height of the hook is adjusted upward by the lifting assembly so that the hook directly pulls the coil of the motor upward and separates the coil from the housing of the motor. Compared with the manual removal of the heated coil in the related art, the motor coil removal device of the utility model embodiment greatly reduces the labor intensity of the workers, and can also avoid the risk of harmful substances generated by heating causing harm to the employees, thereby improving the safety of disassembly.
[0014] Therefore, the motor coil removal device of the embodiment of the utility model has the advantages of low labor intensity and high disassembly safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of a motor coil removal device according to an embodiment of the utility model.
[0016] Figure 2 It is a structural schematic diagram of the motor coil removal device from another perspective of an embodiment of the utility model.
[0017] Figure 3 It is a front view of the motor coil removal device according to an embodiment of the utility model.
[0018] Figure 4 It is a structural schematic diagram of a first clamping member and a second clamping member of a motor coil removal device according to an embodiment of the utility model.
[0019] Figure 5 It is a structural schematic diagram of a mounting base of a motor coil removal device according to an embodiment of the utility model.
[0020] Reference numerals:
[0021] 1. Base; 2. Post; 3. Hook; 4. Mounting seat; 401. Dovetail groove; 5. First clamping member; 501. First sliding portion; 502. First arc-shaped groove; 6. Second clamping member; 601. Second sliding portion; 602. Second arc-shaped groove; 7. First rotating shaft; 8. Fastener; 801. Screw; 802. Nut; 9. Wire rope; 10. Movable pulley; 11. Fixed pulley; 12. Wire drum; 13. Driving motor; 14. Second rotating shaft. DETAILED DESCRIPTION
[0022] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention.
[0023] The technical solution of the present application is described in detail below with reference to the accompanying drawings.
[0024] like Figures 1 to 5 As shown, the motor coil removal device of the embodiment of the utility model includes a base 1, a column 2, a hook 3, a mounting seat 4, a first clamp 5 and a second clamp 6. The column 2 is arranged on the base 1, and the hook 3 is connected to the column 2 through a lifting assembly so that the hook 3 can move in the vertical direction, and the hook 3 is used to hook the motor coil. The mounting seat 4 is arranged on the base 1 for installing the motor, and the first clamp 5 and the second clamp 6 are arranged on the mounting seat 4 at intervals along the first horizontal direction. Each of the first clamp 5 and the second clamp 6 can be connected to the base 1 in an adjustable position along the first horizontal direction, so that the first clamp 5 and the second clamp 6 cooperate to clamp and fix the motor in the first horizontal direction, wherein the first horizontal direction can be the width direction of the base (such as Figure 1 and Figure 2 shown).
[0025] During use, the motor coil removal device of the utility model embodiment first adjusts the position of the first clamp 5 and the second clamp 6 relative to the mounting seat 4 along the first horizontal direction to increase the distance between the first clamp 5 and the second clamp 6, so that there is enough space between the first clamp 5 and the second clamp 6 to place the motor with the coil to be removed. Then the motor with the coil to be removed is placed between the first clamp 5 and the second clamp 6, and the position between the first clamp 5 and the second clamp 6 relative to the mounting seat 4 is adjusted so that the first clamp 5 and the second clamp 6 clamp the motor in the first horizontal direction. After that, the height of the hook 3 is adjusted downward by the lifting assembly so that the hook 3 is hooked on the coil of the motor, and finally the height of the hook 3 is adjusted upward by the lifting assembly so that the hook 3 directly pulls the coil of the motor upward and separates the coil from the housing of the motor. Compared with the manual removal of the heated coil in the related art, the motor coil removal device of the utility model embodiment greatly reduces the labor intensity of the workers, and can also avoid the risk of harmful substances generated by heating causing harm to the employees, thereby improving the safety of disassembly.
[0026] Therefore, the motor coil removal device of the embodiment of the utility model has the advantages of low labor intensity and high disassembly safety.
[0027] In some embodiments, the mounting seat 4 is rotatably connected to the base 1 via a first rotation axis 7 extending along the vertical direction.
[0028] For example, Figure 3 As shown, when the motor is clamped and fixed on the mounting base 4 by the first clamping member 5 and the second clamping member 6, since the motor can no longer move relative to the mounting base 4, the position of the motor can be adjusted by rotating the mounting base 4, so that the hook 3 can be smoothly and quickly hooked on the coil of the motor, which greatly improves the disassembly efficiency of the motor coil removal device of the utility model embodiment.
[0029] In some embodiments, the mounting seat 4 has a dovetail groove 401 extending along the first horizontal direction, the first clamping member 5 has a first sliding portion 501 that slides with the dovetail groove 401 along the first horizontal direction, and the second clamping member 6 has a first horizontal direction that slides with the dovetail groove 401.
[0030] For example, Figures 3 to 5 As shown, when the position of the first clamping member 5 is adjusted in the first horizontal direction, the position of the first clamping member 5 can be adjusted by sliding the first sliding portion 501 in the first horizontal direction. It can be understood that the dovetail groove 401 on the mounting seat 4 can limit the first sliding portion 501 in the up-down direction to prevent the motor from being separated from the mounting seat 4 when the hook 3 is hoisting the motor coil, making the structure simple and easy to install. Similarly, when the position of the second clamping member 6 is adjusted in the first horizontal direction, the position of the second clamping member 6 can be adjusted by sliding the second sliding portion 601 in the first horizontal direction. The dovetail groove 401 on the mounting seat 4 can limit the second sliding portion 601 in the up-down direction to prevent the motor from being separated from the mounting seat 4 when the hook 3 is hoisting the motor coil, making the structure simple and easy to install.
[0031] In some embodiments, the first clamping member 5 has a first connecting hole extending along the first horizontal direction, and the second clamping member 6 has a second connecting hole extending along the first horizontal direction. The first clamping member 5 and the second clamping member 6 clamp and fix the motor between the first clamping member 5 and the second clamping member 6 by a fastener 8 passing through the first connecting hole and the second connecting hole.
[0032] Specifically, Figure 4 As shown, after the position adjustment of the first clamping member 5 and the second clamping member 6 is completed, the positions of the first clamping member 5 and the second clamping member 6 are fixed by the fastener 8, so that the first clamping member 5 and the second clamping member 6 are conveniently fixed.
[0033] Optionally, the fastener 8 covers the screw rod 801 and the nut 802 , and the screw rod 801 passes through the first connecting hole and the second connecting hole and is threadedly connected with the nut 802 , so that the fastener 8 has a simple structure and is easy to adjust.
[0034] In some embodiments, the number of the first connection holes is two, and the two first connection holes are spaced apart on both sides of the first clamping member 5 along the second horizontal direction. The number of the second connection holes is two, and the two second connection holes are spaced apart on the side of the first clamping member 5 along the second horizontal direction, wherein the first horizontal direction is perpendicular to the second horizontal direction, and the second horizontal direction can be the length direction of the base 1 (such as Figure 1 and Figure 2 shown).
[0035] The motor coil removal device of the embodiment of the utility model is provided with two first connecting holes and two second connecting holes, and two fasteners 8 can be used to fasten the first clamping member 5 and the second clamping member 6, so that the first clamping member 5 and the second clamping member 6 are subjected to uniform force in the second horizontal direction, so as to improve the stability of the first clamping member 5 and the second clamping member 6 in clamping and fixing the motor.
[0036] In some embodiments, the first clamping member 5 has a first arc-shaped groove 502 , the second clamping member 6 has a second arc-shaped groove 602 , and the opening of the first arc-shaped groove 502 and the opening of the second arc-shaped groove 602 are arranged opposite to each other along the first horizontal direction.
[0037] like Figure 4 As shown, the motor coil removal device of the embodiment of the utility model is provided with a first arc-shaped groove 502 on the first clamping member 5 and a second arc-shaped groove 602 on the second clamping member 6. When the motor is clamped and fixed, the first arc-shaped groove 502 and the second arc-shaped groove 602 fit with the outer wall surface of the motor to increase the contact area between the first clamping member 5 and the second clamping member 6 and the motor, thereby increasing the force area of the first clamping member 5 and the second clamping member 6 when clamping the motor, thereby improving the clamping stability of the first clamping member 5 and the second clamping member 6.
[0038] In some embodiments, the lifting assembly includes a wire rope 9, a movable pulley 10, a fixed pulley 11, a wire drum 12, and a driving motor 13. The hook 3 is connected to the movable pulley 10, the fixed pulley 11 is arranged at the top of the column 2, the wire drum 12 is rotatably arranged on the base 1, the driving motor 13 is connected to the wire drum 12 to drive the wire drum 12 to rotate, one end of the wire rope 9 is connected to the top of the column 2, and the other end of the wire rope 9 is connected to the wire drum 12 after passing through the movable pulley 10 and the fixed pulley 11 in sequence, and the wire drum 12 is used to retract or release the wire rope 9 to change the height of the movable pulley 10.
[0039] Specifically, the drive motor 13 retracts the wire rope 9 by controlling the rotation of the wire drum 12, so that the hook 3 moves upward. The drive motor 13 releases the wire rope 9 by controlling the rotation of the wire drum 12, so that the hook 3 moves downward by its own weight, thereby making it convenient to adjust and control the hook 3 in the up and down directions.
[0040] Alternatively, if Figure 2 As shown, the motor coil removal device of the utility model embodiment also includes a second rotating shaft 14, which is rotatably arranged on the base 1, the wire drum 12 is mounted on the second rotating shaft 14, and the output shaft of the driving motor 13 is connected to the second rotating shaft 14 through a bevel gear pair.
[0041] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0042] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0043] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0044] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0045] In the present utility model, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0046] Although the above embodiments have been shown and described, it is to be understood that the above embodiments are illustrative and cannot be construed as limitations on the present invention. Changes, modifications, substitutions and variations of the above embodiments by those of ordinary skill in the art are all within the scope of protection of the present invention.
Claims
1. A motor coil removal device, characterized in that: include: Base (1); A column (2), wherein the column (2) is arranged on the base (1); A hook (3), the hook (3) being connected to the column (2) via a lifting assembly so that the hook (3) can move in a vertical direction, and the hook (3) is used to hook the motor coil; A mounting seat (4), the mounting seat (4) being arranged on the base (1) and being used for mounting the motor; A first clamping member (5) and a second clamping member (6), wherein the first clamping member (5) and the second clamping member (6) are arranged on the mounting seat (4) at intervals along a first horizontal direction, and each of the first clamping member (5) and the second clamping member (6) can be connected to the base (1) in an adjustable position along the first horizontal direction, so that the first clamping member (5) and the second clamping member (6) cooperate to clamp and fix the motor in the first horizontal direction.
2. The motor coil removal device according to claim 1, characterized in that: The mounting seat (4) is rotatably connected to the base (1) via a first rotating shaft (7) extending in a vertical direction.
3. The motor coil removal device according to claim 1, characterized in that: The mounting seat (4) has a dovetail groove (401) extending along the first horizontal direction, the first clamping member (5) has a first sliding portion (501) slidably matched with the dovetail groove (401) along the first horizontal direction, and the second clamping member (6) has a first sliding portion slidably matched with the dovetail groove (401) in the first horizontal direction.
4. The motor coil removal device according to claim 3, characterized in that: The first clamping member (5) has a first connecting hole extending along the first horizontal direction, and the second clamping member (6) has a second connecting hole extending along the first horizontal direction. The first clamping member (5) and the second clamping member (6) clamp and fix the motor located between the first clamping member (5) and the second clamping member (6) by means of a fastener (8) passing through the first connecting hole and the second connecting hole.
5. The motor coil removal device according to claim 4, characterized in that: The number of the first connection holes is two, and the two first connection holes are arranged at intervals on both sides of the first clamping member (5) along the second horizontal direction. The number of the second connection holes is two, and the two second connection holes are arranged at intervals on the side of the first clamping member (5) along the second horizontal direction, wherein the first horizontal direction is perpendicular to the second horizontal direction.
6. The motor coil removal device according to claim 4, characterized in that: The fastener (8) covers a screw rod (801) and a nut (802); the screw rod (801) passes through the first connection hole and the second connection hole and is threadedly connected to the nut (802).
7. The motor coil removal device according to claim 1, characterized in that: The first clamping member (5) has a first arc-shaped groove (502), and the second clamping member (6) has a second arc-shaped groove (602), and the opening of the first arc-shaped groove (502) and the opening of the second arc-shaped groove (602) are arranged opposite to each other along the first horizontal direction.
8. The motor coil removal device according to claim 1, characterized in that: The lifting assembly comprises a steel wire rope (9), a movable pulley (10), a fixed pulley (11), a wire drum (12) and a driving motor (13); the hook (3) is connected to the movable pulley (10); the fixed pulley (11) is arranged at the top of the column (2); the wire drum (12) is rotatably arranged on the base (1); the driving motor (13) is connected to the wire drum (12) to drive the wire drum (12) to rotate; one end of the steel wire rope (9) is connected to the top of the column (2); the other end of the steel wire rope (9) is connected to the wire drum (12) after passing through the movable pulley (10) and the fixed pulley (11) in sequence; the wire drum (12) is used to retract or release the steel wire rope (9) to change the height of the movable pulley (10).
9. The motor coil removal device according to claim 8, characterized in that: It also includes a second rotating shaft (14), which is rotatably arranged on the base (1), the wire drum (12) is sleeved on the second rotating shaft (14), and the output shaft of the driving motor (13) is connected to the second rotating shaft (14) via a bevel gear pair.