Sealed shell mechanism and controller

By setting up steps and 8-shaped wire troughs in the sealed housing mechanism of the photothermal power generation facility controller, combined with sealing components and support columns, the problem of easy aging of the connection parts between the controller cable and the housing is solved, and the sealing performance and the stability of the circuit board are improved.

CN222692084UActive Publication Date: 2025-03-28SHENZHEN JINGBANG QUALITY MFG TECH CO LTD
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Patent Information

Application Number
CN202421334678.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-28
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The cables and housing connections of existing photothermal power generation facilities controllers are prone to aging, resulting in easy failure of seals and affecting the reliability of the controller.

Method used

A sealed housing mechanism is designed, by providing the first and second planes on the housing to form steps and opening an 8-shaped pass-through trough on the cover body, combining the sealing assembly and support columns to ensure a stable installation of the circuit board, and optimizing cable wiring through the through holes and pass-through trough design.

Benefits of technology

It improves the sealing performance of the controller, adapts to harsh environments, reduces the complexity of circuit board installation, ensures the stable installation of the circuit board, avoids shaking or loosening, and extends the service life.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222692084U_ABST
Patent Text Reader

Abstract

The utility model provides a sealing shell mechanism, and the mechanism comprises a cover body which is provided with a first wire passing groove; the shell is arranged on the cover body in a sleeving manner to form a sealing area; one side of the shell at least comprises a first plane to form a first step, and the first plane is tightly attached to one side of the circuit board; the other side of the shell further comprises a second plane, a second step is formed by the second plane and the shell, and a through hole allowing an electric wire to pass through is formed in the plane, perpendicular to the second plane, of the second step. The stable fixation of the circuit board and the smooth wiring of the wire are realized, and the sealing performance of the shell is ensured at the same time. Through the reasonable layout of the first plane and the second plane and the fine design of the steps and the through holes, the whole mechanism has good protection performance and operation convenience, and is suitable for various circuits and equipment needing sealing protection.
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Description

Technical Field

[0001] The present application belongs to the technical field of solar thermal power generation, and more specifically, to a sealed housing mechanism and a controller. Background Art

[0002] In solar thermal power generation facilities, some controllers are used, which include circuit boards, housings and cables. The circuit boards are installed in the housings, one end of the cables is connected to the circuit boards, and the other end of the cables extends out of the housings and is connected to the external circuits. The working environment of solar thermal power generation facilities is usually harsh, and they are exposed to sunlight, extreme high temperatures and extreme low temperatures. The parts where the controller cables are connected to the housings are prone to aging, which can cause the seals to fail easily, affecting the reliability of the controller.

[0003] The sealed housing mechanism in the prior art ensures its sealing performance by setting the sealed housing as two housings, opening a wire groove between the first housing and the second housing, and adding a sealing component between the two housings. However, the manufacturing process of the housing is complicated, and the sealing performance and waterproof performance of the housing cannot be guaranteed during the process of reassembly after disassembly, and the sealing component is prone to failure. In the prior art, when installing the circuit board in the sealed housing, bolts are usually required to fix it, resulting in a complicated installation structure, which makes disassembly and assembly difficult during maintenance and high maintenance difficulty. Utility Model Content

[0004] The purpose of the embodiments of the present application is to provide a sealed housing mechanism and a controller to solve the technical problem in the prior art that the sealing of the connection portion between the cable and the housing of the controller is prone to failure.

[0005] To achieve the above-mentioned purpose, the technical solution adopted in the present application is: a sealed housing mechanism provides a cover body, and the cover body is provided with a first wire passing groove;

[0006] A shell, wherein the shell is sleeved on the cover to form a sealing area;

[0007] The invention is characterized in that one side of the housing includes at least a first plane to form a first step, and the first plane is tightly fitted with one side of the circuit board;

[0008] The other side of the shell further comprises a second plane, which forms a second step with the shell, and a through hole for allowing the wire to pass through is formed in a plane of the second step perpendicular to the second plane.

[0009] Furthermore, the first wire passing groove is arranged in an 8-shape.

[0010] Furthermore, the cover body is provided with a supporting column for supporting the circuit board, and the supporting column abuts against the bottom of the circuit board.

[0011] Furthermore, the cover body has a first protrusion extending outward, and the first protrusion is provided with a second wire passing groove.

[0012] Furthermore, the width of the shell gradually decreases from the bottom end of the shell to the top end of the shell, and the width of the top end is slightly larger than the width of the circuit board.

[0013] Furthermore, the second step has a through hole, the first sealing component cooperates with the edge of the through hole, and the first sealing component is provided with a first wire passing groove for allowing the wire to pass through.

[0014] Furthermore, the first sealing component has a slot, and the slot enables the first sealing component to engage with an edge of the through hole when inserted into the through hole.

[0015] Furthermore, the first sealing component is made of elastic rubber material.

[0016] Furthermore, at least one notch is provided on the edge of the cover body where the cover body is mounted in cooperation with the shell, and is located at the upper end of the first protrusion. The shell has at least one second protrusion extending outward from the shell, and the second protrusion cooperates with the notch.

[0017] An embodiment of the present application also provides a controller, including a circuit board and a cable electrically connected to the circuit board, characterized in that: it also includes the sealed shell mechanism of any of the above embodiments, the circuit board is installed between the shells, the cable is passed through a first wire trough and is electrically connected to the circuit board, and the output cable of the circuit board passes through a second wire trough.

[0018] By adopting the above-mentioned technical means, it is beneficial to improve the sealing performance of the controller so that it can adapt to harsh environments such as strong direct sunlight and large temperature differences, and it can reduce the complexity of circuit board installation, ensure the stable installation of the circuit board, avoid complex installation and prevent shaking or loosening during use, which helps to protect the circuit board. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 A schematic diagram of the three-dimensional structure of a controller provided in an embodiment of the present application;

[0021] Figure 2 A schematic diagram of the three-dimensional structure of the sealed housing mechanism and the circuit board provided in the embodiment of the present application;

[0022] Figure 3 for Figure 2 Exploded view of the sealed housing mechanism and circuit board;

[0023] Figure 4 for Figure 2 A schematic diagram of the structure of the middle shell;

[0024] Figure 5 for Figure 2 A schematic diagram of the structure of the middle shell;

[0025] Figure 6 for Figure 2 A schematic structural diagram of the first sealing component;

[0026] Figure 7 for Figure 2 A schematic diagram of the structure of the middle cover body;

[0027] Figure 8 for Figure 2 A schematic diagram of the structure of the middle cover body;

[0028] Among them, the reference numerals in the figure are:

[0029] 100. Controller; 200. Mounting tube; 10. Shell; 11. First plane; 12. Second plane; 13. Through hole; 131. Through hole edge; 14. Second protrusion; 15. First sealing assembly; 151. Card slot; 152. Second wire slot; 20. Cover; 21. First protrusion; 22. First wire slot; 23. Notch; 24. Support column; 30. Circuit board; 40. Sealing ring. DETAILED DESCRIPTION

[0030] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0031] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0032] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0033] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0034] Please also read Figures 1 to 8 , the sealed housing mechanism provided by the embodiment of the present application is now described. The sealed housing 10 mechanism includes a cover 20, the cover 20 is provided with a first wire groove 22; the cover 20 introduces the cable through the wire hole to ensure that the wire can pass smoothly and connect to the circuit board 30; the housing 10, the housing 10 is sleeved on the cover 20 to form a sealed area; one side of the housing 10 includes at least a first plane 11, forming a first step, and the first plane 11 is tightly fitted with one side of the circuit board 30; through the setting of the first step, a height difference is provided, so that the circuit board 30 can be firmly fixed in the sealed area, even if the circuit board 30 is not fixed by screws, it can be stably fixed in the housing 10.

[0035] The other side of the shell 10 also includes a second plane 12, which forms a second step with the shell 10. The second step is perpendicular to the second plane 12, and a through hole 13 is opened on the plane of the second step to allow the wires to pass through. The through hole 13 is designed for the wiring and connection of the wires to ensure that the wires can pass smoothly without affecting the sealing performance of the shell 10.

[0036] In one embodiment of the present application, a first distance L1 from the top of the shell 10 to the top of the first step is greater than or equal to a second distance L2 from the top of the shell 10 to the top of the second step; and the height of the first step is less than the height of the second step, wherein the length from the top of the shell 10 to the top of the second step depends on the position on the circuit board 30 where the output cable needs to be connected, when the output cable is close to the top of the circuit board 30, the first distance L1 is equal to the second distance L2, and when the output cable is far from the top of the circuit board 30, the first distance L1 is greater than the second distance L2, and the setting of the second step can effectively avoid the output cable occupying the position of the sealing area and shorten the length of the output cable.

[0037] In one embodiment of the present application, the cover body 20 has a first protrusion 21 extending outward, and the first protrusion 21 is provided with a first wire groove 22. The cover body 20 is provided with a first wire groove 22, and the first wire groove 22 is arranged in an 8-shape. By setting the first protrusion 21, the thickness of the cover body 20 at the position of the first wire groove 22 is made thicker, and the impact resistance of the wire groove area of ​​the cover body 20 is improved to prevent damage caused by external impact or other physical forces. The first wire groove 22 is designed to be in an 8-shape, so that the wires can be more firmly fixed in the groove to prevent movement or falling off during use. The structural design of the 8-shaped wire groove provides additional support and fixation to prevent the wires from being affected by tension or pressure when passing through the shell 10.

[0038] In one embodiment of the present application, the cover 20 is provided with a support column 24 for supporting the circuit board 30. The support column 24 abuts against the bottom of the circuit board 30, and the top of the support column 24 abuts against the bottom of the circuit board 30, providing additional support for the circuit board 30 to prevent displacement or shaking during use. The distance from the top of the support column 24 to the top of the first step of the housing 10 is slightly greater than the height of the circuit board 30; wherein the height of the support column 24 is adjusted and set according to the height of the housing 10 and the height of the circuit board 30, ensuring that the circuit board 30 can be installed into the sealed area.

[0039] Optionally, the support column 24 is integrally injection molded with the cover body 20. The support column 24 may be a cylindrical or polygonal column with a flat top to facilitate abutment against the bottom of the circuit board 30. The support column 24 may be made of insulating material to prevent the circuit board 30 from short circuiting or electrical interference. Optionally, a rubber pad or shock-absorbing material may be attached to the support column 24 to further improve the stability and durability of the circuit board 30.

[0040] In one embodiment of the present application, the width of the shell 10 gradually decreases from the bottom end of the shell 10 to the top end of the shell 10, and the width of the top end is slightly larger than the width of the circuit board 30, ensuring that the circuit board 30 can be easily installed in the shell 10 and can remain stable during use.

[0041] In one embodiment of the present application, the second step has a through hole 13, and the first sealing component 15 cooperates with the edge of the through hole 13 to ensure that the housing 10 forms an effective seal during installation. The first sealing component 15 is provided with a second wire groove 152 for allowing the wires to pass through. The second wire groove 152 is used to connect the output cable from the circuit board 30. Through the cooperation of the second step and the first sealing component 15, the portion of the cable in the housing 10 can be reduced, which can avoid the cable occupying the space of the sealing area.

[0042] The first sealing component 15 has a slot 151, and the slot 151 enables the first sealing component 15 to engage with the edge of the through hole 13 when inserted into the through hole 13; the slot 151 is located in the middle area of ​​the first sealing component 15, which can ensure that the first sealing component 15 can be tightly engaged with the edge of the through hole 13 during installation to provide a better sealing effect. The shape and size of the slot 151 match the edge of the through hole 13 to ensure that the sealing component can be firmly fixed on the shell 10 during the installation process.

[0043] During installation, the first sealing component 15 is inserted into the through hole 13 of the housing 10 through its slot 151. The design of the slot 151 enables the first sealing component 15 to engage with the edge of the through hole 13 to ensure tight sealing performance after the component is installed.

[0044] The first sealing component 15 is usually made of a flexible sealing material, such as rubber, silicone or polyurethane, to ensure that it has good sealing performance.

[0045] In one embodiment of the present application, at least one notch 23 is provided at the upper end of the first protrusion 21 at the edge where the cover body 20 is mounted in cooperation with the shell 10, and the shell 10 has at least one second protrusion 14 extending outward from the shell 10, and the second protrusion 14 cooperates with the notch 23. The second protrusion 14 extends outward from the shell 10 and can be located on the side of the shell 10, serving as a structural element for fixing or locking the cover body 20; the notch 23 is located on the edge where the cover body 20 is mounted in cooperation with the shell 10, providing an accommodation space and a docking position for the second protrusion 14, and the second protrusion 14 cooperates with the notch 23. The design of the second protrusion 14 and the cooperation with the notch 23 enable the cover body 20 to be firmly installed on the shell 10, and can ensure that it will not loosen or move due to external forces during use. During installation, the edge of the cover body 20 is inserted into the second protrusion 14 of the shell 10 and fully cooperates with the notch 23, which not only increases the accuracy during assembly, but also ensures the stability of the entire structure. When the cover body 20 needs to be removed, the cover body 20 can be easily pulled out of the shell 10 because the cooperation design of the second protrusion 14 and the notch 23 reduces the possibility of damage or jamming caused by over-tightening.

[0046] The embodiment of the present application also provides a controller 100, including a circuit board 30 and a cable electrically connected to the circuit board 30, and also includes the sealed housing 10 mechanism in any of the above embodiments, the circuit board 30 is installed in a sealed space where the housing 10 and the cover 20 are installed and matched, the cable is passed through the first wire groove 22 and electrically connected to the circuit board 30, and the output cable of the circuit board 30 passes through the second wire groove 152 to connect with other control devices. By adopting the sealed housing 10 mechanism in the above embodiments, it is beneficial to ensure the sealing of the circuit board 30 and improve the service life of the controller 100.

[0047] Optionally, the controller 100 further includes a mounting tube 200 , and the sealing housing 10 is mechanically inserted into the mounting tube 200 , so that the controller 100 can be conveniently hidden in the mounting tube 200 , thereby further protecting the controller 100 .

[0048] Optionally, a sealing ring 40 is provided between the sealing shell 10 mechanism and the mounting tube 200 to ensure the sealing performance between the sealing shell mechanism and the mounting tube 200 .

[0049] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A sealing housing mechanism, comprising: A cover body, wherein the cover body is provided with a first wire passing groove; A shell, wherein the shell is sleeved on the cover to form a sealing area; The invention is characterized in that one side of the housing includes at least a first plane to form a first step, and the first plane is tightly fitted with one side of the circuit board; The other side of the shell further comprises a second plane, which forms a second step with the shell, and a through hole for allowing the wire to pass through is formed in a plane of the second step perpendicular to the second plane.

2. The sealing housing mechanism according to claim 1, characterized in that: The first wire passing groove is arranged in an 8-shape.

3. The sealing housing mechanism according to claim 1, characterized in that: The cover body is provided with a supporting column for supporting the circuit board, and the supporting column abuts against the bottom of the circuit board.

4. The sealed housing mechanism according to claim 1, characterized in that: The cover body has a first protrusion extending outward, and the first protrusion is provided with a second wire passing groove.

5. The sealing housing mechanism according to claim 1, characterized in that: The width of the shell gradually decreases from the bottom end of the shell to the top end of the shell, and the width of the top end is slightly greater than the width of the circuit board.

6. The sealed housing mechanism according to claim 1, characterized in that: The second step has a through hole, the first sealing component cooperates with the edge of the through hole, and the first sealing component is provided with a second wire passing groove allowing the wire to pass through.

7. The sealed housing mechanism according to claim 6, characterized in that: The first sealing component has a clamping groove, and the clamping groove enables the first sealing component to be clamped with the edge of the through hole when inserted into the through hole.

8. The sealed housing mechanism according to claim 7, characterized in that: The first sealing component is made of elastic rubber material.

9. The sealed housing mechanism according to claim 4, characterized in that: The edge of the cover body and the shell body is equipped with at least one notch at the upper end of the first protrusion, and the shell body has at least one second protrusion extending outward from the shell body, and the second protrusion is matched with the notch.

10. A controller, comprising a circuit board and a cable electrically connected to the circuit board, characterized in that: It also includes the sealed housing mechanism according to any one of claims 1 to 9, the circuit board is installed between the housings, the cable is passed through the first wire trough and electrically connected to the circuit board, and the output cable of the circuit board passes through the second wire trough.