Modularized mechatronics workstation

By using a combination of heat pipes and heat dissipation fans in a modular mechatronic workstation, combined with the design of bent heat exchange plates and water storage chambers, the problem that the workstation cannot take into account both the effect and energy consumption during heat dissipation is solved, and an efficient and stable electrical operating environment is achieved.

CN222692156UActive Publication Date: 2025-03-28单联登
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Patent Information

Application Number
CN202421266788.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-28
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

When dissipating heat, the existing modular mechatronic workstations are difficult to take into account better heat dissipation effects, stable electrical safe operating environment and lower heat dissipation energy consumption.

Method used

Using a combination of heat pipe and heat dissipation fan, the evaporation section of the heat pipe is located in the water storage chamber, the condensation section passes through the outside of the workstation, and a heat dissipation fin and a heat dissipation rack are installed on the condensation section to remove heat by using the heat dissipation fan. At the same time, multiple groove structures are formed on the heat exchange plate at equal intervals to improve heat exchange efficiency.

Benefits of technology

On the premise of ensuring the sealing of the workstation, it effectively reduces the working environment temperature of electrical components, improves the cooling effect, reduces heat dissipation energy consumption, and conveniently replaces the water body in the water storage chamber.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of electromechanical engineering equipment, and particularly relates to a modularized electromechanical integrated work station which comprises a work station body, a fixing frame and a heat exchange plate are installed on the inner wall of the work station body from bottom to top, an electric guide rail is installed on the fixing frame, and a water storage cavity for containing water is formed between the heat exchange plate and the inner wall of the work station body. A heat pipe is inserted into the heat exchange plate, an evaporation section of the heat pipe is located in the water storage cavity, a condensation section of the heat pipe penetrates to the outer side of the work station body, heat dissipation fins are installed on the condensation section of the heat pipe, a heat dissipation frame is installed on the outer sides of the heat dissipation fins, and a heat dissipation fan is arranged at one end of the heat dissipation frame. By using the heat pipe and the heat dissipation fan, the working environment temperature of electrical components mounted on the electrical guide rail is effectively reduced on the premise that the working station main body has relatively good sealing performance; the arrangement of the water storage cavity and the heat exchange plate can fully improve the heat exchange efficiency between air in the work station body and the heat pipes, and the cooling effect is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electromechanical engineering equipment, and in particular relates to a modular electromechanical integration workstation. Background Art

[0002] Mechatronics technology integrates mechanical, electronic, sensor and computer technologies. Mechatronics technology training and teaching equipment is a verification experimental equipment designed for a single technology based on the old subject system. It includes design ideas, manufacturing processes, standards and experimental projects, and the actual equipment, work requirements and work tasks of the factory, which are used for action demonstration and observation.

[0003] At present, there are many electrical components inside the modular mechatronic workstations on the market. Therefore, a heat dissipation mechanism needs to be set up to prevent the working environment temperature inside the station from being too high, which will affect the working stability and service life of the electrical components. Under the premise of controlling costs, the existing heat dissipation methods of modular mechatronic workstations generally include air cooling and water cooling: the former has a general heat dissipation effect and requires the provision of flowing fresh air, which easily causes external dust to enter the interior of the workstation and affect the electrical operation safety in the workstation; the latter has a good cooling effect and does not require the provision of flowing fresh air, but the operating energy consumption is relatively high. Utility Model Content

[0004] In view of the above problems, the purpose of the utility model is to provide a modular mechatronic workstation to solve the problem that the existing modular mechatronic workstations cannot take into account good heat dissipation effect, stable electrical safety operating environment and low heat dissipation energy consumption when dissipating internal heat.

[0005] To achieve the above objectives, the utility model adopts the following technical solution: a modular mechatronic workstation, comprising a workstation body, an inner wall of the workstation body being provided with a fixing frame and a heat exchange plate from bottom to top, an electrical rail being provided on the fixing frame, a water storage cavity for accommodating water being formed between the heat exchange plate and the inner wall of the workstation body, a heat pipe being installed on the heat exchange plate, an evaporation section of the heat pipe being located in the water storage cavity, a condensation section of the heat pipe being connected to the outside of the workstation body, a cooling fin being installed on the condensation section of the heat pipe, a cooling rack being installed on the outside of the cooling fin, and a cooling fan being provided at one end of the cooling rack.

[0006] The beneficial effects of the utility model are as follows: by using heat pipes and cooling fans, the working environment temperature of the electrical components installed on the electrical rails can be effectively reduced under the premise of ensuring that the workstation body has good sealing properties; the arrangement of the water storage chamber and the heat exchange plate can fully improve the heat exchange efficiency between the air in the workstation body and the heat pipes, thereby improving the cooling effect.

[0007] In order to fully improve the heat transfer efficiency of the heat exchange plate;

[0008] As a further improvement of the above technical solution: a plurality of groove structures are formed by bending at equal intervals on the heat exchange plate.

[0009] The beneficial effect of this improvement is: by bending the heat exchange plate, the surface area of ​​the heat exchange plate is greatly increased without changing the height, thereby increasing the contact area between the heat exchange plate and the air and the internal water body, thereby fully improving the heat exchange efficiency of the heat exchange plate, and efficiently exchanging heat between low-temperature water and high-temperature air.

[0010] In order to conveniently replace the water in the water storage chamber;

[0011] As a further improvement of the above technical solution: a water supply valve and a water discharge valve are respectively installed on the workstation body located at the upper and lower ends of the water storage chamber.

[0012] The beneficial effect of this improvement is that the operator can conveniently release the water in the water storage chamber by opening the drain valve, and conveniently fill the water storage chamber with new water by opening the water replenishment valve.

[0013] In order to allow the cold air on the surface of the heat exchange plate to fully cool the electrical components installed on the electrical rails;

[0014] As a further improvement of the above technical solution: the heat exchange plate is located vertically above the electrical rail.

[0015] The beneficial effect of this improvement is that the cold air on the surface of the heat exchange plate can move downward and flow through the surface of the electrical components installed on the electrical rails, thereby effectively reducing the operating temperature of the electrical components.

[0016] In order to keep the temperature in the water storage chambers in different areas close to achieve uniform cooling of electrical components;

[0017] As a further improvement of the above technical solution: the number of the heat pipes is multiple and they are arranged at equal intervals along the extension direction of the electrical rail.

[0018] The beneficial effect of this improvement is that the multiple heat pipes can make the water temperature in different areas of the water storage chamber similar, thereby avoiding uneven heat dissipation of electrical components installed on the electrical rails.

[0019] In order to effectively remove the heat from the condensing section of the heat pipe through the use of a cooling fan;

[0020] As a further improvement of the above technical solution: the number of the heat dissipation fins is multiple and they are arranged on the heat pipe at equal intervals up and down, the heat dissipation frame includes a removable cover and an end plate, one end of the removable cover is open and the other end is connected to the end plate, the heat dissipation fan is installed on the end plate, and the opening direction of the removable cover is the same as the extension direction of the cavity formed between adjacent heat dissipation fins.

[0021] The beneficial effect of this improvement is that when the cooling fan is working, the outside air flows rapidly along the surface of the cooling fins under the suction of the cooling fan, thereby effectively reducing the temperature of the heat pipe condensation section by heat transfer.

[0022] In order to conveniently clean the heat sink fins to ensure the heat dissipation effect of the heat sink fins;

[0023] As a further improvement of the above technical solution: the bottom end of the detachable cover is connected to the workstation body by bolts.

[0024] The beneficial effect of this improvement is that the heat sink can be easily disassembled from the workstation body, making it convenient for personnel to clean the surface of the heat sink fins.

[0025] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;

[0027] Figure 2 The structure of the utility model is shown in FIG. Figure 2 ;

[0028] Figure 3 It is a front sectional view of the utility model;

[0029] Figure 4 It is a side sectional view of the utility model;

[0030] Figure 5 It is a structural schematic diagram of the heat dissipation frame in the utility model;

[0031] In the figure: 1. Workstation body; 3. Fixed frame; 4. Electrical rail; 5. Heat exchange plate; 6. Water storage chamber; 61. Drain valve; 62. Water supply valve; 7. Heat pipe; 8. Cooling fins; 9. Cooling frame; 91. Removable cover; 92. End plate; 10. Cooling fan. DETAILED DESCRIPTION

[0032] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the present invention.

[0033] Embodiment 1:

[0034] like Figure 1 —5 shows: a modular mechatronic workstation, comprising a workstation body 1, the inner wall of the workstation body 1 is installed with a fixing frame 3 and a heat exchange plate 5 from bottom to top, the fixing frame 3 is installed with an electrical rail 4, a water storage cavity 6 for accommodating water is formed between the heat exchange plate 5 and the inner wall of the workstation body 1, a heat pipe 7 is inserted on the heat exchange plate 5, the evaporation section of the heat pipe 7 is located in the water storage cavity 6, the condensation section of the heat pipe 7 passes through to the outside of the workstation body 1, the condensation section of the heat pipe 7 is installed with a heat dissipation fin 8, the outside of the heat dissipation fin 8 is installed with a heat dissipation frame 9, and one end of the heat dissipation frame 9 is provided with a heat dissipation fan 10, through the use of the heat pipe 7 and the heat dissipation fan 10 to ensure the work The working environment temperature of the electrical components installed on the electrical rail 4 is effectively reduced under the premise that the workstation body 1 has good sealing performance; the arrangement of the water storage chamber 6 and the heat exchange plate 5 can fully improve the heat exchange efficiency between the air in the workstation body 1 and the heat pipe 7, and improve the cooling effect. The heat exchange plate 5 is bent and formed with multiple groove structures at equal intervals. By bending the heat exchange plate 5, the surface area of ​​the heat exchange plate 5 is greatly increased without changing the height, thereby increasing the contact area between the heat exchange plate 5 and the air and the internal water body, thereby fully improving the heat exchange efficiency of the heat exchange plate 5, and efficiently exchanging heat between the low-temperature water body and the high-temperature air. Water replenishment is installed on the workstation body 1 at the upper and lower ends of the water storage chamber 6. The valve 62 and the drain valve 61, the operator can conveniently release the water in the water storage chamber 6 by opening the drain valve 61, and conveniently fill the water into the water storage chamber 6 by opening the water replenishment valve 62. The heat exchange plate 5 is located vertically above the electrical rail 4. The heat exchange plate 5 is located vertically above the electrical rail 4. The number of the heat pipes 7 is multiple, and they are equidistantly arranged along the extension direction of the electrical rail 4. The multiple heat pipes 7 can make the water temperature in different areas of the water storage chamber 6 similar, avoiding uneven heat dissipation of the electrical components installed on the electrical rail 4. The number of the heat dissipation fins 8 is multiple and they are equidistantly arranged on the heat pipes 7 from top to bottom. The heat dissipation frame 9 includes a detachable cover 91 and an end plate 92. The detachable cover One end of the body 91 is open and the other end is connected to the end plate 92. The heat dissipation fan 10 is installed on the end plate 92. The opening direction of the removable cover 91 is the same as the extension direction of the cavity formed between adjacent heat dissipation fins 8. When the heat dissipation fan 10 is working, the outside air flows rapidly along the surface of the heat dissipation fins 8 under the suction of the heat dissipation fan 10, thereby effectively reducing the temperature of the condensation section of the heat pipe 7 through heat transfer. When the heat dissipation fan 10 is working, the outside air flows rapidly along the surface of the heat dissipation fins 8 under the suction of the heat dissipation fan 10, thereby effectively reducing the temperature of the condensation section of the heat pipe 7 through heat transfer. The heat dissipation frame 9 can be easily removed from the workstation body 1, which is convenient for personnel to scrub the surface of the heat dissipation fins 8.

[0035] The working principle of the present technical solution is as follows: the operator can fix the electrical components needed by the workstation at a suitable position on the electrical rail 4 to perform stable work; when the electrical components installed on the electrical rail 4 are working, the heat generated by the components causes the surrounding air temperature to rise, and the hot air flows upward along the surface of the heat exchange plate 5; when the cooling fan 10 is working, the air is sucked to accelerate the air flow rate passing through the surface of the cooling fins 8, and the condensation section of the heat pipe 7 releases heat and the liquid level flows back to the evaporation section located inside the water storage chamber 6. The evaporation section of the heat pipe 7 absorbs the heat of the water in the water storage chamber 6, thereby reducing the temperature of the water. The temperature of the water is transferred to the air inside the workstation body 1 through the heat exchange plate 5, and the lower temperature air flows downward and flows through the surface of the electrical components installed on the electrical rail 4, thereby cooling the electrical components.

[0036] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0037] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above is only a preferred implementation of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the present invention.

Claims

1. A modular mechatronic workstation, characterized in that: The invention comprises a workstation body (1), wherein a fixing frame (3) and a heat exchange plate (5) are installed on the inner wall of the workstation body (1) from bottom to top, an electrical guide rail (4) is installed on the fixing frame (3), a water storage cavity (6) for accommodating water is formed between the heat exchange plate (5) and the inner wall of the workstation body (1), a heat pipe (7) is inserted on the heat exchange plate (5), an evaporation section of the heat pipe (7) is located in the water storage cavity (6), a condensation section of the heat pipe (7) passes through to the outside of the workstation body (1), a heat dissipation fin (8) is installed on the condensation section of the heat pipe (7), a heat dissipation frame (9) is installed on the outside of the heat dissipation fin (8), and a heat dissipation fan (10) is arranged at one end of the heat dissipation frame (9).

2. A modular mechatronic workstation according to claim 1, characterized in that: The heat exchange plate (5) is formed with a plurality of groove structures bent at equal intervals.

3. A modular mechatronic workstation according to claim 1, characterized in that: A water supply valve (62) and a water discharge valve (61) are respectively installed on the workstation body (1) located at the upper and lower ends of the water storage chamber (6).

4. The modular mechatronic workstation according to claim 1, characterized in that: The heat exchange plate (5) is located vertically above the electrical guide rail (4).

5. The modular mechatronic workstation according to claim 1, characterized in that: The heat pipes (7) are multiple in number and are arranged at equal intervals along the extension direction of the electrical rail (4).

6. The modular mechatronic workstation according to claim 1, characterized in that: The number of the heat dissipation fins (8) is multiple and they are arranged on the heat pipe (7) at equal intervals in the upper and lower directions. The heat dissipation frame (9) comprises a detachable cover (91) and an end plate (92). One end of the detachable cover (91) is open and the other end is connected to the end plate (92). The heat dissipation fan (10) is installed on the end plate (92). The opening direction of the detachable cover (91) is the same as the extension direction of the cavity formed between adjacent heat dissipation fins (8).

7. A modular mechatronic workstation according to claim 6, characterized in that: The bottom end of the detachable cover (91) is connected to the workstation body (1) via bolts.