Signal wire harness shielding case
By adopting end-side spot welding and inclined shielding plate design in the signal wire harness shielding cover, combined with the use of wire harness fixed straps, the problems of complex processing and poor lateral protection of traditional shielding covers are solved, and higher structural strength and safety protection are achieved.
Patent Information
- Application Number
- CN202421341946.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The traditional signal wire harness shield has multiple bent joints and welding points during the processing process, resulting in complex processing and poor lateral protection, easy damage to the internal wire harness, and lack of constraint limit structure, resulting in slip and friction of the wire harness, long-term wear and breakage, and safety hazards.
The end-side spot welding process is adopted. The shield cover is bent as a whole and welded and fixed with the protective end plate on the end side. The solder joints are concentrated on the end side of the shield cover. The inclined shield plate is added to enhance the lateral impact resistance, and a wire harness fixing strap is set on the protective side plate to constrain the limit wire harness.
The number of solder joints is reduced, the processing process is simplified, the lateral impact resistance and structural strength of the shield cover are improved, and the wiring harness is effectively avoided damage due to slippage and friction, greatly improving the safety protection of the shield cover.
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Figure CN222692181U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire harness shielding covers, in particular to a signal wire harness shielding cover. Background Art
[0002] Shielding covers are tools used to shield electronic signals. Shielding covers are mostly made of metal. Their function is to shield the influence of external electromagnetic waves on internal wiring harness circuits, prevent the electromagnetic waves generated internally from radiating outward, and shield the outside of the signal harness to prevent the harness from being exposed to external collisions and impacts and being damaged. In recent years, new energy vehicles have gradually become popular. In order to ensure the normal operation of new energy vehicles, complex signal harnesses are installed inside new energy vehicles. In order to improve the working stability of the signal harness, a shielding cover is required to be installed on the outside of the key signal harness.
[0003] Traditional signal harness shielding covers mostly adopt a square shell structure. Since the shielding covers are processed by a bending process, the square shell shielding covers have more bending seams, and more welding points are required during processing. In addition, the square shell shielding covers have poor protection against lateral impacts. When hit, the internal wiring harness is easily damaged. In addition, traditional wiring harness shielding covers lack a restraining and limiting structure for the internal wiring harness. When the car is running, the wiring harness is prone to slippage and friction inside the shielding cover, which can easily cause the surface of the wiring harness to wear and crack over a long period of time, posing certain safety hazards. Utility Model Content
[0004] The purpose of the utility model is to provide a signal harness shielding cover to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a signal harness shielding cover, comprising a shielding plate, a protective top plate, a protective side plate, a protective end plate, a fixed end seat, a fixed side seat and a protective side plate, wherein the shielding plate, the protective top plate, the protective side plate, the protective end plate and the protective side plate are bent to form a shielding cover body;
[0006] The protective end plate is located at the end side of the shielding cover body, and is welded to the sides of the shielding plate, the protective top plate, and the protective side plate. The shielding plate is obliquely arranged on the upper part of the shielding cover body, and the upper part of the protective side plate is evenly provided with wire harness fixing straps.
[0007] Preferably, the protective top plate and the protective side plates are respectively connected to the front and rear sides of the shielding plate, and the protective end plates are connected to the sides of the protective side plates.
[0008] Preferably, the fixed end seat is arranged on the side of the protective end plate, and an end seat fixing screw hole is arranged on the upper part of the fixed end seat.
[0009] Preferably, the fixed side seat is connected to the middle part of the side of the protective side plate, and the upper part of the fixed side seat is provided with a side seat fixing screw hole.
[0010] Preferably, the protective side plate is connected to the side end of the protective side plate, and the upper part of the protective side plate is evenly provided with binding strap connection grooves.
[0011] Preferably, the wiring harness fixing strap is installed on the upper part of the protective side plate through the strap connecting groove.
[0012] Preferably, the surfaces of the shielding plate, protective top plate, protective side plate, protective end plate, fixed end seat, fixed side seat and protective side plate are all nickel-plated.
[0013] Compared with the prior art, the utility model adopts the above technical solution and has the following technical effects:
[0014] The shielding cover adopts the processing technology of end side spot welding. The shielding cover is bent as a whole and welded and fixed with the protective end plate on the end side. The welding points are concentrated on the end side of the shielding cover. The welding process is more convenient and the number of welding points can be reduced, which is beneficial to the processing of the shielding cover. The shielding plate adopts an inclined structure to form a stress-bearing folding surface on the side, which greatly improves the lateral impact resistance of the shielding cover. A fixed side seat is provided at the stress-bearing position in the middle of the shielding plate, which can further improve the structural strength of the shielding cover. A wiring harness fixing strap is provided on the upper part of the protective side plate. The wiring harness in the shielding cover can be constrained and limited by the wiring harness fixing strap, which can effectively prevent the wiring harness from being damaged due to sliding friction, greatly improving the safety and protection of the shielding cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the overall upper structure of the utility model;
[0018] Figure 3 It is a schematic diagram of the overall lower structure of the utility model;
[0019] Figure 4 It is a schematic diagram of the overall unfolded planar structure of the utility model;
[0020] Figure 5It is a schematic diagram of the overall side plane structure of the utility model.
[0021] Explanation of the accompanying drawings: 1. Shielding plate; 2. Protective top plate; 3. Protective side plate; 4. Protective end plate; 5. Fixed end seat; 6. Fixed side seat; 7. Protective side plate; 8. End seat fixing screw hole; 9. Side seat fixing screw hole; 10. Binding strap connecting groove; 11. Wire harness fixing strap. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the effects and purposes that can be achieved by this application.
[0024] Example
[0025] See also Figure 1-5 The utility model provides a technical solution: a signal harness shielding cover, comprising a shielding plate 1, a protective top plate 2, a protective side plate 3, a protective end plate 4, a fixed end seat 5, a fixed side seat 6 and a protective side plate 7. The shielding plate 1, the protective top plate 2, the protective side plate 3, the protective end plate 4, and the protective side plate 7 are bent to form a shielding cover body. The material of the shielding cover body is SPCC, the thickness is required to be 1±0.1mm, and the yield strength is not less than 219Mpa. In order to improve the anti-rust protection of the shielding cover, the surfaces of the shielding plate 1, the protective top plate 2, the protective side plate 3, the protective end plate 4, the fixed end seat 5, the fixed side seat 6 and the protective side plate 7 are all nickel-plated, the plating thickness is 3-5μm, and the surface treatment is required to be resistant to neutral salt spray for 48h.
[0026] As attached Figure 4 As shown, the protective top plate 2 and the protective side plate 3 are respectively connected to the front and rear sides of the shielding plate 1, and are respectively located at the top and front sides of the shielding cover body after being bent. The protective end plate 4 is connected to the side of the protective side plate 3, as shown in the attached Figure 4As shown, the protective end plate 4 is located on the end side of the shielding cover body, and the protective end plate 4 is welded to the sides of the shielding plate 1, the protective top plate 2, and the protective side plate 3. The shielding cover is bent as a whole and welded to the protective end plate 4 on the end side. The welds are required to be full and the weld diameter must not be less than 2mm. The welds are concentrated on the end side of the shielding cover. The welding process is more convenient and the number of welds can be reduced, which is beneficial to the shielding cover processing operation.
[0027] In order to improve the side impact resistance of the shielding cover body, Figure 2 As shown, after bending, the shielding plate 1 is tilted and arranged on the upper part of the shielding cover body, forming a stress-bearing folding surface on the side, which greatly improves the lateral impact resistance of the shielding cover, and a fixed side seat 6 is arranged at the stress-bearing position in the middle of the shielding plate 1, which can further improve the structural strength of the shielding cover.
[0028] As attached Figure 4 As shown, the fixed end seat 5 is arranged on the side of the protective end plate 4. After being bent, the fixed end seat 5 serves as an installation support structure of the shielding cover body. In order to facilitate the connection and fixation with the external structure, an end seat fixing screw hole 8 is arranged on the upper part of the fixed end seat 5. In order to further improve the structural strength of the shielding cover body, the fixed side seat 6 is connected to the middle part of the side of the protective side plate 3. After being bent, the fixed side seat 6 serves as a reinforcement support structure of the shielding cover body. In order to facilitate the connection and fixation with the external structure, a side seat fixing screw hole 9 is arranged on the upper part of the fixed side seat 6.
[0029] As attached Figure 4 As shown, the protective side plate 7 is connected to the side end of the protective side plate 3. In order to facilitate the restraint and limitation of the internal wiring harness, a wiring harness fixing strap 11 is evenly arranged on the upper part of the protective side plate 7. The wiring harness fixing strap 11 can be made of plastic material and adopts a hole-type positioning structure. In order to facilitate the installation of the wiring harness fixing strap 11, a strap connecting groove 10 is evenly opened on the upper part of the protective side plate 7. The wiring harness fixing strap 11 is installed on the upper part of the protective side plate 7 through the strap connecting groove 10. The wiring harness fixing strap 11 can be used to restrain and limit the wiring harness in the shielding cover, which can effectively prevent the wiring harness from being damaged due to sliding friction.
[0030] Working principle or structural principle, during processing, the blank is punched and cut by stamping and cutting equipment, and then the blank is formed by bending equipment, and after completion, the joints on the upper part of the protective end plate 4 are welded by welding equipment, and finally the burrs on the side of the shielding cover are removed to complete the processing of the shielding cover. During installation, first insert the wire harness fixing strap 11 into the inside of the strap connection groove 10, and then use the wire harness fixing strap 11 to preliminarily bind and fix the signal wire harness. After completion, the shielding cover is installed on the outside of the signal wire harness and the shielding cover is installed and fixed by bolts in conjunction with the fixed end seat 5 and the fixed side seat 6, and finally the wire harness fixing strap 11 is tightened and fixed to complete the installation of the shielding cover.
[0031] In summary, the shielding cover adopts the end side spot welding processing technology. The shielding cover is bent as a whole and welded and fixed to the protective end plate 4 on the end side. The welding points are concentrated on the end side of the shielding cover. The welding process is more convenient and the number of welding points can be reduced, which is beneficial to the shielding cover processing operation. The shielding plate 1 adopts an inclined structure setting to form a force-bearing folding surface on the side, which greatly improves the lateral impact resistance of the shielding cover. A fixed side seat 6 is provided at the force-bearing position in the middle of the shielding plate 1, which can further improve the structural strength of the shielding cover. A wiring harness fixing strap 11 is provided on the upper part of the protective side plate 7. The wiring harness fixing strap 11 can be used to constrain and limit the wiring harness in the shielding cover, which can effectively prevent the wiring harness from being damaged due to sliding friction, thereby greatly improving the safety and protection of the shielding cover.
[0032] So far, the embodiments of the utility model have been described in detail in conjunction with the accompanying drawings. It should be noted that the implementation methods not shown or described in the drawings or the body of the specification are all forms known to ordinary technicians in the relevant technical field and are not described in detail. In addition, the above definitions of each component are not limited to the various specific structures, shapes or methods mentioned in the embodiments, and ordinary technicians in the field can simply change or replace them.
[0033] The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A signal harness shielding cover, characterized in that: The shielding cover comprises a shielding plate (1), a protective top plate (2), a protective side plate (3), a protective end plate (4), a fixed end seat (5), a fixed side seat (6) and a protective side plate (7); the shielding plate (1), the protective top plate (2), the protective side plate (3), the protective end plate (4) and the protective side plate (7) are bent to form a shielding cover body; The protective end plate (4) is located at the end side of the shielding cover body, and the protective end plate (4) is welded to the sides of the shielding plate (1), the protective top plate (2), and the protective side plate (3). The shielding plate (1) is obliquely arranged on the upper part of the shielding cover body, and the upper part of the protective side plate (7) is evenly provided with a wire harness fixing strap (11).
2. The signal harness shielding cover according to claim 1, characterized in that: The protective top plate (2) and the protective side plates (3) are respectively connected to the front and rear sides of the shielding plate (1), and the protective end plates (4) are connected to the sides of the protective side plates (3).
3. The signal harness shielding cover according to claim 2, characterized in that: The fixed end seat (5) is arranged on the side of the protective end plate (4), and an end seat fixing screw hole (8) is arranged on the upper part of the fixed end seat (5).
4. The signal harness shielding cover according to claim 3, characterized in that: The fixed side seat (6) is connected to the middle part of the side of the protective side plate (3), and the upper part of the fixed side seat (6) is provided with a side seat fixing screw hole (9).
5. The signal harness shielding cover according to claim 1, characterized in that: The protective side plate (7) is connected to the side end of the protective side plate (3), and the upper part of the protective side plate (7) is evenly provided with binding belt connection grooves (10).
6. The signal harness shielding cover according to claim 5, characterized in that: The wire harness fixing strap (11) is inserted through the strap connection groove (10) and installed on the upper part of the protective side plate (7).
7. The signal harness shielding cover according to claim 1, characterized in that: The surfaces of the shielding plate (1), the protective top plate (2), the protective side plate (3), the protective end plate (4), the fixed end seat (5), the fixed side seat (6) and the protective side plate (7) are all nickel-plated.