Solder strip shielding device for photovoltaic module production

By designing a welding tape shielding device for photovoltaic module production, the automatic pasting of the shielding tape on the welding tape is achieved by using the shielding tape container and the connecting guide rod, solving the high cost and low efficiency problems caused by manual pasting, and improving production efficiency and accuracy.

CN222692216UActive Publication Date: 2025-03-28BAODING JIASHENG PHOTOVOLTAIC TECH
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Patent Information

Application Number
CN202420627234.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-03-28
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

In the production of existing photovoltaic modules, the pasting of shielding tape on the welding tape requires manual operation, resulting in high labor costs, low production efficiency and difficult to ensure the adhesion accuracy.

Method used

A welding tape shielding device including a shielding tape container and a connecting guide rod is designed to accommodate the shielding tape through the container and drive a plurality of containers to achieve simultaneous adhesion of the plurality of welding tapes.

Benefits of technology

Automatic welding tape masking tape pasting is realized, saving labor costs and improving pasting efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding strip shielding device for photovoltaic module production. The shielding adhesive tape containers are used for containing shielding adhesive tapes and penetrate out of the ends of the shielding adhesive tapes, and the connecting guide rod is used for connecting the multiple shielding adhesive tape containers side by side so as to drive the multiple shielding adhesive tape containers to adhere multiple welding strips arranged in parallel at the same time. According to the utility model, through the arrangement of the masking tape container and the connecting guide rod, the masking tape can be pasted on the solder strip instead of manual work, the labor cost is saved, and the pasting efficiency and precision are high.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic component production, in particular to a welding strip shielding device for photovoltaic component production. Background Art

[0002] At present, photovoltaic modules usually use silver soldering ribbons for cell welding connection. The silver soldering ribbons on the cell have a higher reflectivity to light than other areas, which easily causes light reflection pollution in the photovoltaic modules. In order to solve the reflection pollution of the silver soldering ribbons on the cell, the current market mainly pastes black insulating masking tape on the soldering ribbons connecting the photovoltaic cell to achieve the effect of masking the soldering ribbons.

[0003] In order not to affect the power generation area of ​​the battery cell, the width of the masking tape is only slightly larger than the width of the solder tape. Therefore, high precision is required when sticking the masking tape. However, the pasting of the masking tape on the existing solder tape is mostly done manually one by one, which not only has high labor costs and low production efficiency, but is also prone to the problem of misalignment, affecting the pasting precision. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a welding tape shielding device for photovoltaic module production, which can not only replace manual pasting of masking tape on the welding tape, saving labor costs, but also has high pasting efficiency and precision.

[0005] In order to solve the above technical problems, the technical solutions adopted by the present utility model are as follows.

[0006] A solder strip shielding device for photovoltaic module production includes a masking tape container for accommodating a masking tape and passing through the end of the masking tape, and a connecting guide rod for connecting a plurality of masking tape containers side by side to drive the plurality of masking tape containers to simultaneously paste a plurality of parallel solder strips.

[0007] Preferably, the masking tape container is made of a transparent material to facilitate observation of the remaining masking tape contained therein.

[0008] Preferably, the masking tape container comprises a first shell and a second shell which are snap-connected and detachable, one end of the first shell and the second shell being snap-fitted together forms a flat annular container portion having an annular accommodating cavity for accommodating the masking tape, and the other end forms a flat tape outlet portion which is connected to the flat annular container portion and is used to pass the end of the masking tape through; the masking tape is sleeved inside the flat annular container portion and can rotate along the inside of the flat annular container portion when pulled by the end of the masking tape.

[0009] Preferably, the height of the inner end of the flat body belt outlet mouth close to the flat body annular accommodating portion is smaller than the outer diameter of the flat body annular accommodating portion, and the height of the outer end of the flat body belt outlet mouth away from the flat body annular accommodating portion is smaller than the height of its inner end; the bottom surface of the flat body belt outlet mouth is a plane, and the top surface of the flat body belt outlet mouth is an arc surface that is concave toward the bottom surface and smoothly transitions from its inner end to its outer end.

[0010] Preferably, an outlet for passing the end of the masking tape is formed on the outer end of the flat body outlet mouth away from the flat body annular container after the masking tape container is buckled; and a guide column for guiding the end of the masking tape is arranged inside the flat body outlet mouth.

[0011] Preferably, the connecting guide rod includes a screw with an external thread for passing through a flat annular accommodating portion, and the screw is detachably provided with a plurality of annular gaskets for being clamped between adjacent masking tape containers to separate the adjacent masking tape containers to ensure that one masking tape container corresponds to one welding strip, and the screw is also threadedly connected to two locking nuts respectively located on the outsides of the two outermost masking tape containers to achieve clamping and fixation of the masking tape containers.

[0012] Preferably, a circular ring gasket is sandwiched between the locking nut and the masking tape container; the inner diameters of the circular ring gasket and the flat annular container are both adapted to the outer diameter of the connecting guide rod.

[0013] Preferably, both ends of the connecting guide rod are respectively provided with sliding connectors whose size is smaller than the outer diameter of the connecting guide rod and are used to realize the sliding assembly of the connecting guide rod.

[0014] Due to the adoption of the above technical scheme, the technical progress achieved by the present invention is as follows.

[0015] The utility model can replace manual work to stick the masking tape on the welding strip and save labor costs by providing a masking tape container and a connecting guide rod including a screw, a sliding connector, a circular gasket and a locking nut, and has high pasting efficiency and precision. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is the front view of the utility model;

[0017] Figure 2 It is a top view of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the masking tape container of the present utility model.

[0019] Wherein: 1. masking tape container, 11. flat ring-shaped container, 12. flat tape outlet, 13. guide column, 2. connecting guide rod, 21. screw rod, 22. sliding connection, 23. circular gasket, 24. locking nut, 3. masking tape. DETAILED DESCRIPTION

[0020] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0021] A welding strip shielding device for photovoltaic module production, combined with Figure 1 to Figure 2 As shown, it includes a masking tape container 1 and a connecting guide rod 2, wherein the masking tape container 1 is used to accommodate the masking tape 3, and the end of the masking tape 3 passes through the masking tape container 1; the connecting guide rod 2 is used to connect several masking tape containers 1 side by side, so as to drive several masking tape containers 1 to simultaneously stick several parallelly arranged welding strips.

[0022] The masking tape container 1 is made of a transparent material, so that the remaining amount of the masking tape 3 contained therein can be easily observed, and the masking tape 3 can be replaced in time.

[0023] The masking tape container 1 comprises a first shell and a second shell, which are snap-fitted and detachable, so as to facilitate the replacement of the masking tape 3. Figure 3 As shown, after the first shell and the second shell are buckled, one end forms a flat annular accommodating portion 11, and the other end forms a flat tape outlet 12, wherein the accommodating cavity of the flat annular accommodating portion 11 is annular and is used to accommodate the masking tape 3; the flat tape outlet 12 is connected to the flat annular accommodating portion 11, and the flat tape outlet 12 is used to pass the end of the masking tape 3. When in use, the masking tape 3 is sleeved inside the flat annular accommodating portion 11 and can be rotated inside the flat annular accommodating portion 11 under the pull of the end of the masking tape 3, thereby releasing the masking tape.

[0024] Specifically, the height of the inner end of the flat body belt outlet mouth 12 close to the flat body annular housing 11 is less than the outer diameter of the flat body annular housing 11, and the height of the outer end of the flat body belt outlet mouth 12 away from the flat body annular housing 11 is less than the height of its inner end. The bottom surface of the flat body belt outlet mouth 12 is a plane, and the top surface of the flat body belt outlet mouth 12 is an arc surface that is concave toward the bottom surface and smoothly transitions from its inner end to its outer end.

[0025] After the masking tape container 1 is buckled, the flat body outlet mouth 12 is formed with an outlet at the outer end away from the flat body annular container 11, and the outlet is used to pass the end of the masking tape 3. A guide column 13 is arranged inside the flat body outlet mouth 12, and the guide column 13 is used to guide the end of the masking tape 3.

[0026] The connecting guide rod 2 includes a screw rod 21, on which an external thread is provided, and the outer diameter of the screw rod 21 is adapted to the inner diameter of the flat annular receiving portion 11, and the screw rod 21 is used to pass through the flat annular receiving portion 11, so as to connect a plurality of masking tape containers 1 together. A plurality of annular gaskets 23 are detachably provided on the screw rod 21, and the inner diameters of the annular gaskets 23 are adapted to the outer diameter of the connecting guide rod 2, and the annular gaskets 23 are used to be clamped between adjacent masking tape containers 1, so as to ensure that one masking tape container 1 corresponds to one welding strip by separating adjacent masking tape containers 1 with the annular gaskets 23, and accurately realize that one masking tape container 1 corresponds to one welding strip, which can be achieved by adjusting the number of annular gaskets 23 between adjacent masking tape containers 1. Two locking nuts 24 are also threadedly connected to the screw rod 21 . The two locking nuts 24 are respectively located outside the two outermost masking tape containers 1 . By locking the locking nuts 24 , the masking tape container 1 can be clamped and fixed.

[0027] In order to prevent the locking nut 24 from damaging the masking tape container 1 , a circular gasket 23 is also sandwiched between the locking nut 24 and the masking tape container 1 .

[0028] Sliding connectors 22 are respectively provided at both ends of the connecting guide rod 2. The size of the sliding connector 22 is smaller than the outer diameter of the connecting guide rod 2, so as not to affect the disassembly and assembly of the masking tape container 1, the annular gasket 23 and the locking nut 24 on the connecting guide rod 2. The sliding connector 22 is used to realize the sliding assembly of the connecting guide rod 2, so that the sliding of the connecting guide rod 2 on the assembly part can be realized, and then the masking tape can be automatically attached to the welding strip by driving the masking tape container 1 to move.

[0029] When the utility model is used, the device is first assembled, and the number of masking tape containers 1 on the connecting guide rod 2 is set according to the number of welding strips on the solar cell panel; the number of annular gaskets 23 between adjacent masking tape containers 1 is set according to the spacing of welding strips on the solar cell panel to ensure that one masking tape container 1 corresponds to one welding strip; all masking tape containers 1 and annular gaskets 23 are clamped and fixed by locking nuts 24; then the assembled device is slidably assembled above the conveyor belt through the sliding connector 22 and horizontally arranged along the width direction of the conveyor belt. When the battery cells are welded into a battery string and then come onto this conveyor belt, the transmission belt is stopped, and the end of the masking tape 3 in each masking tape container 1 is adhered to the corresponding end of the welding strip; then the device is slid to simultaneously complete the pasting of the masking tape of each welding strip on the battery string. After the pasting is completed, the masking tape is cut off, the device is reset, and the conveyor belt is started to load and unload materials, and the masking tape of the solder strip on the next battery string is continued. This not only replaces the manual pasting of the masking tape on the solder strip, saving labor costs, but also has high pasting efficiency and accuracy.

Claims

1. A welding strip shielding device for photovoltaic module production, characterized in that: It comprises a masking tape container (1) for accommodating a masking tape (3) and passing through the end of the masking tape (3), and a connecting guide rod (2) for connecting a plurality of masking tape containers (1) side by side so as to drive the plurality of masking tape containers (1) to simultaneously paste a plurality of parallelly arranged welding tapes.

2. A welding strip shielding device for photovoltaic module production according to claim 1, characterized in that: The masking tape container (1) is made of a transparent material to facilitate observation of the remaining amount of the masking tape (3) contained therein.

3. A welding strip shielding device for photovoltaic module production according to claim 1, characterized in that: The masking tape container (1) comprises a first shell and a second shell which are snap-fitted and detachable. After the first shell and the second shell are snap-fitted, one end forms a flat annular container (11) with an annular accommodating cavity for accommodating the masking tape (3), and the other end forms a flat tape outlet (12) which is connected to the flat annular container (11) and is used to pass the end of the masking tape (3). The masking tape (3) is inserted into the interior of the flat annular container (11) and can rotate along the interior of the flat annular container (11) when pulled by the end of the masking tape (3).

4. A welding strip shielding device for photovoltaic module production according to claim 3, characterized in that: The height of the inner end of the flat body belt outlet mouth (12) close to the flat body annular accommodating portion (11) is smaller than the outer diameter of the flat body annular accommodating portion (11), and the height of the outer end of the flat body belt outlet mouth (12) away from the flat body annular accommodating portion (11) is smaller than the height of its inner end; the bottom surface of the flat body belt outlet mouth (12) is a plane, and the top surface of the flat body belt outlet mouth (12) is an arc-shaped surface that is concave toward the bottom surface and smoothly transitions from its inner end to its outer end.

5. The welding strip shielding device for photovoltaic module production according to claim 3, characterized in that: After the masking tape container (1) is buckled, an outer end of the flat body tape outlet mouth (12) away from the flat body annular container (11) is formed with a tape outlet for passing the end of the masking tape (3); and a guide column (13) for guiding the end of the masking tape (3) is arranged inside the flat body tape outlet mouth (12).

6. A welding strip shielding device for photovoltaic module production according to claim 3, characterized in that: The connecting guide rod (2) comprises a screw rod (21) having an external thread and being used to pass through the flat annular receiving portion (11); the screw rod (21) is detachably sleeved with a plurality of annular gaskets (23) for being clamped between adjacent masking tape containers (1) to separate adjacent masking tape containers (1) to ensure that one masking tape container (1) corresponds to one welding strip; the screw rod (21) is also threadedly connected with two locking nuts (24) respectively located on the outer sides of the two outermost masking tape containers (1) to achieve clamping and fixing of the masking tape containers (1).

7. A welding strip shielding device for photovoltaic module production according to claim 6, characterized in that: A circular gasket (23) is sandwiched between the locking nut (24) and the masking tape container (1); the inner diameters of the circular gasket (23) and the flat annular container (11) are both adapted to the outer diameter of the connecting guide rod (2).

8. A welding strip shielding device for photovoltaic module production according to claim 6, characterized in that: Both ends of the connecting guide rod (2) are respectively provided with sliding connecting pieces (22) having a size smaller than the outer diameter of the connecting guide rod (2) and used for realizing sliding assembly of the connecting guide rod (2).