Vertical lead device for tearing high-temperature cloth of double-glass assembly

Abstract

The utility model discloses a lead erecting device for tearing high-temperature cloth of a double-glass assembly. The device comprises a mounting vertical plate, a motor fixed on the mounting vertical plate, a first supporting plate driven by the motor to move up and down, a vertical lead module fixed on the first supporting plate, and a high-temperature cloth tearing module fixed on the first supporting plate and positioned on the front side of the vertical lead module, the first camera module is fixed on the first supporting plate and is positioned above the high-temperature cloth tearing module; and the second camera module is fixed on the mounting vertical plate and is positioned on the rear side of the vertical lead module. The high-temperature cloth tearing machine is simple in structure, small in occupied space and high in high-temperature cloth tearing efficiency.

Description

[Technical field]

[0001] The utility model belongs to the technical field of photovoltaic component assembly equipment, in particular to a double-glass component tearing high-temperature wiring device. [Background technology]

[0002] Before assembling the junction box of the photovoltaic module, the high-temperature cloth at the lead needs to be torn off and the corresponding two leads need to be shaped to an upright state. The prior art patent CN117393656B discloses a device and equipment for removing high-temperature tape from photovoltaic modules and shaping the leads. Although the device realizes the automatic removal of the high-temperature cloth and the upright shaping of the leads, the device has the following defects: (1) The device includes three modules: a high-temperature tape tearing module, a lead scraping module, and a lead shaping module, and the structure is complicated; (2) When shaping the leads, the lead scraping module is first used to scrape up the two ends of the leads, and then the lead scraping module is withdrawn, and the lead shaping module is extended to shape the leads to an upright state. The entire shaping process involves many operating actions, which affects the shaping efficiency; (3) When tearing the high-temperature cloth, the high-temperature tape tearing module is designed with both a scraper and a clamp, which makes the entire module structure complex and occupies a large space. In addition, the scraping tape and the clamping high-temperature cloth need to be moved to two working positions as a whole, and the high-temperature cloth tearing operation actions are numerous, which reduces the efficiency of tearing the high-temperature tape.

[0003] Therefore, it is necessary to provide a new double-glass component tearing high-temperature wiring device to solve the above technical problems. [Contents of the utility model]

[0004] The main purpose of the utility model is to provide a double-glass component tearing high-temperature cloth standing lead device, which has a simple structure, small space occupation and high efficiency in tearing high-temperature cloth.

[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: a double-glass component high-temperature cloth tearing vertical lead device, which includes a mounting vertical plate, a motor fixed on the mounting vertical plate, a first support plate driven by the motor to move up and down, a vertical lead module fixed on the first support plate, a high-temperature cloth tearing module fixed on the first support plate and located in front of the vertical lead module, a first camera module fixed on the first support plate and located above the high-temperature cloth tearing module, and a second camera module fixed on the mounting vertical plate and located on the rear side of the vertical lead module.

[0006] Furthermore, the vertical lead module includes a first cylinder and a second cylinder fixed on the first support plate, an inner limit block driven by the first cylinder to move up and down, a second support plate driven by the second cylinder to move up and down, a third cylinder fixed on the second support plate, and a pair of shaping clamps driven by the third cylinder to open or close and located on opposite sides of the inner limit block.

[0007] Furthermore, the two opposite surfaces of the inner limit block facing the shaping clamp block constitute inner vertical limit surfaces during lead shaping, and the end of the inner limit block is a vertical pointed structure.

[0008] Furthermore, an outer vertical limiting surface for lead shaping is formed on one side surface of the shaping clamping block facing the inner limiting block, thereby forming a clamping structure with the inner limiting block.

[0009] Furthermore, the high-temperature cloth tearing module includes a fourth cylinder fixed on the first support plate and a pair of third support plates driven by the fourth cylinder to open or close in the left and right directions, and each of the pair of third support plates is provided with a group of cloth scraping assemblies; the cloth scraping assembly includes a fourth cylinder fixed on the third support plate and a scraper clamp driven by the fourth cylinder to open or clamp.

[0010] Furthermore, the blade clamp includes a rotating shaft rotatably arranged on the third support plate and extending in the front-to-back direction, a lower shovel clamp fixedly arranged on the rotating shaft, and an upper pressure clamp rotatably arranged in the middle on the rotating shaft; one end of the upper pressure clamp is driven by the fourth cylinder to rotate around the rotating shaft, and the other end cooperates with the lower shovel clamp to form a clamping structure.

[0011] Furthermore, the middle part of the end edge of the lower shovel clamp extends outward to form a scraper for pre-shoveling the high-temperature cloth in the lead surface area; the end edge of the lower shovel clamp is a flat pointed structure; and the upper pressure clamp is provided with two clamping plate parts that avoid the scraper area and cooperate with the surface of the lower shovel clamp.

[0012] Furthermore, the lower surface of the clamping plate portion and the upper surface of the lower shovel clamp are both located on both sides of the scraper blade and are provided with a texture structure that increases friction.

[0013] Compared with the prior art, the utility model has the beneficial effect of a device for tearing off the high-temperature cloth lead of a double-glass component: the scraper clamping jaws for tearing off the high-temperature cloth are used to scrape and clamp the glue in the left and right directions, and a lower scraper clamp and an upper pressure clamp are arranged in the scraper clamping jaws. The lower scraper clamp is used to scrape up the middle part of the edge of the high-temperature cloth when they move closer to each other, and then the lower scraper clamp is used to scrape up the other areas of the entire edge of the high-temperature cloth, and then the upper pressure clamp is used to clamp the edge of the high-temperature cloth, and the high-temperature cloth is lifted up to tear off the high-temperature cloth; the high-temperature cloth tearing function is realized; while tearing off the high-temperature cloth, the lead folded outward by 180 degrees is also brought up to the outward inclined upper side. The lead shaping function of the double-glass component is realized by the two shaping clamps in the vertical lead module. The lead shaping action of the device is relatively simple and efficient. At the same time, only one module is needed to tear off the high-temperature cloth. The structure of the entire functional unit is simple. Each functional unit only needs to move two positions, one of which is used to tear off the high-temperature cloth, and the other is used to shape the lead. Compared with the original operation of tearing off the high-temperature cloth, which requires two positions to complete, the efficiency of tearing off the high-temperature cloth is improved.

Brief Description of the Drawings

[0014] Figure 1 It is a side view structural schematic diagram of an embodiment of the utility model;

[0015] Figure 2 It is a schematic diagram of a partial three-dimensional structure in an embodiment of the utility model;

[0016] Figure 3 It is a partial side view structural schematic diagram of an embodiment of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the neutral lead module in an embodiment of the utility model;

[0018] Figure 5 This is a schematic diagram of the main structure of the high-temperature cloth tearing module in the embodiment of the utility model;

[0019] Figure 6 It is a partial structural schematic diagram of the blade clamping claw in the embodiment of the utility model;

[0020] Figure 7-9 This is a schematic diagram of the process of tearing off the high temperature cloth and the vertical lead wire according to an embodiment of the utility model;

[0021] The numbers in the figure represent:

[0022] 100-Double glass module tearing high temperature wiring device;

[0023] 200-lead wire; 300-high temperature cloth;

[0024] 1-motor; 2-first support plate; 3-vertical lead module, 31-first cylinder, 32-second cylinder, 33-inner limit block, 331-inner vertical limit surface, 34-second support plate, 35-third cylinder, 36-shaping clamp, 361-outer vertical limit surface; 4-high temperature cloth tearing module, 41-fourth cylinder, 42-third support plate, 43-cloth scraping assembly, 431-fourth cylinder, 432-shovel blade clamp, 4321-rotating shaft, 4322-lower scraping clamp, 43221-shovel blade, 43222-texture structure, 4323-upper pressure clamp, 43231-clamping plate; 5-first camera module; 6-second camera module; 7-installation vertical plate. [Specific implementation method]

[0025] Embodiment 1:

[0026] Please refer to Figure 1-Figure 9 The present embodiment is a double-glass component high-temperature cloth tearing vertical lead device 100, which includes a mounting vertical plate 7, a motor 1 fixed on the mounting vertical plate 7, a first support plate 2 driven by the motor 1 to move up and down, a vertical lead module 3 fixed on the first support plate 2, a high-temperature cloth tearing module 4 fixed on the first support plate 2 and located in front of the vertical lead module 3, a first camera module 5 fixed on the first support plate 2 and located above the high-temperature cloth tearing module 4, and a second camera module 6 fixed on the mounting vertical plate 7 and located on the rear side of the vertical lead module 3.

[0027] The vertical lead module 3 includes a first cylinder 31 and a second cylinder 32 fixed on the first support plate 2, an inner limit block 33 driven by the first cylinder 31 to move up and down, a second support plate 34 driven by the second cylinder 32 to move up and down, a third cylinder 35 fixed on the second support plate 34, and a pair of shaping clamps 3 located on opposite sides of the inner limit block 33 and driven by the third cylinder 35 to open or close.

[0028] The two opposite surfaces of the inner limit block 33 facing the shaping clamp 3 form the inner vertical limit surface 331 when the lead is shaped, and the end of the inner limit block 33 is a vertical pointed structure so that it can smoothly extend between the two leads. The shaping clamp 3 is located on the left and right sides of the inner limit block 33, and the surface of the shaping clamp 3 facing the inner limit block 33 forms the outer vertical limit surface 361 when the lead is shaped. By forming a clamping structure with the inner limit block 33, the lead is shaped from the outside to the inside.

[0029] The high temperature cloth tearing module 4 includes a fourth cylinder 41 fixed on the first support plate 2 and a pair of third support plates 42 driven by the fourth cylinder 41 to open or close in the left and right directions. A set of cloth scraping components 43 are arranged on each of the pair of third support plates 42. The two cloth scraping components 43 work together to scrape up the high temperature cloth on the photovoltaic module and then tear it off. The cloth scraping component 43 includes a fourth cylinder 431 fixed on the third support plate 42 and a scraper clamp 432 driven by the fourth cylinder 431 to open or clamp. The two pairs of scraper clamps 432 clamp the two opposite edges of the high temperature cloth and then tear it off from the photovoltaic module.

[0030] In order to better tear off the high temperature cloth from the lead wire, reduce the operation of tearing off the high temperature cloth, and improve the efficiency of tearing off the high temperature cloth, this embodiment optimizes the structure of the scraper clamp 432. Specifically, the scraper clamp 432 includes a rotating shaft 4321 rotatably arranged on the third support plate 42 and extending in the front-to-back direction, a lower scraper clamp 4322 fixedly arranged on the rotating shaft 4321, and an upper pressure clamp 4323 rotatably arranged in the middle on the rotating shaft 4321; one end of the upper pressure clamp 4323 is driven by the fourth cylinder 431 to rotate around the rotating shaft 4321, and the other end cooperates with the lower scraper clamp 4322 to form a clamping structure. Since the edge of the high-temperature cloth 300 is partially adhered to the surface of the photovoltaic module and also partially adhered to the surface of the lead 200, in order to ensure that the lower shovel clamp 4322 can smoothly shovel the edge of the high-temperature cloth without damaging the lead, the middle part of the end edge of the lower shovel clamp 4322 extends outward to form a scraper 43221 for pre-shoveling the high-temperature cloth in the lead surface area; the end edge of the lower shovel clamp 4322 is a flat pointed structure; the upper pressure clamp 4323 is provided with two clamping plate parts 43231 that avoid the scraper 43221 area and cooperate with the surface of the lower shovel clamp 4322; the lower surface of the clamping plate part 43231 and the upper surface of the lower shovel clamp 4322 are located on both sides of the scraper 43221. The area is provided with a texture structure 43222 that increases friction, so that the high-temperature cloth can be effectively and reliably clamped.

[0031] When tearing the high-temperature cloth, the tearing module 4 first scoops up the high-temperature cloth pasted on the surface area of ​​the lead wire through the scraper 43221, so that a certain height gap is formed between the middle part of the high-temperature cloth and the periphery, so that the other areas of the lower scooping clamp 4322 can extend under the high-temperature cloth, and then as the two scraping cloth components 43 move closer to each other, the lower scooping clamp 4322 completely scoops up the edge of the high-temperature cloth, and the edge of the high-temperature cloth falls on the surface of the lower scooping clamp 4322, and then the upper pressing clamp 4323 is driven to a clamping state, clamping the edge of the high-temperature cloth 300 on the lower scooping clamp 4322, while avoiding the lead wire area. When the scraping cloth component 43 is lifted upward as a whole, it helps the high-temperature cloth and the lead wire to be separated from each other, preventing the lead wire from being torn during the tearing process of the high-temperature cloth. During the entire tearing process of the high-temperature cloth, the tearing module 4 does not move in the front-to-back direction, and the scraping of the high-temperature cloth and the clamping of the high-temperature cloth are on the same module, which not only simplifies the module structure, but also improves the tearing efficiency of the high-temperature cloth.

[0032] The mounting plate 7 is fixedly arranged at the movable end of the XY-axis transfer module (not shown in the figure), and is driven by the XY-axis transfer module to realize planar movement.

[0033] The working process of the device 100 for tearing off the high-temperature cloth and setting up the lead of a double-glass component in this embodiment is as follows: after the double-glass component is moved into place, the XY-axis transfer module moves the entire device to the working position, and the positions of the high-temperature cloth and the lead on the double-glass component are obtained by the first camera module 5, and then the two scraping cloth assemblies 43 are in an open state and move to the left and right sides of the high-temperature cloth 300, and the motor 1 drives the first support plate 2 to move to the working height. At this time, the lower surface of the scraper 43221 is in close contact with the surface of the lead 200, and at the same time presses the end of the lead 200; then the fourth cylinder 41 drives the two scraping cloth assemblies 43 to move closer to each other, and the scraper 43221 first The area where the high-temperature cloth is pasted on the surface of the lead is shoveled up a height gap, and as the two cloth-shoveling assemblies 43 continue to move closer, the lower shoveling clamp 4322 shovels up the entire edge of the high-temperature cloth; after the two cloth-shoveling assemblies 43 move into place, the fourth cylinder 431 drives the upper pressing clamp 4323 to switch to a clamping state, and clamps the edge of the high-temperature cloth 300 together with the lower shoveling clamp 4322, and then the motor 1 drives the entire body to move upward to tear the high-temperature cloth 300 from the photovoltaic module. In the process of tearing off the high-temperature cloth 300, the two turned-out leads 200 are also lifted up, and as the cloth-shoveling assembly 43 continues to rise, the high-temperature cloth 300 and the lead are separated. The lead wire 200 is separated, the high temperature cloth 300 is clamped on the scraper clamp 432, and the end of the lead wire 200 is brought up to an outward tilted and upward state. If the lead wire is not guided to an outward tilted and upward state, but remains in an outward 180-degree folded state, the shaping clamp 3 may push the lead wire into an arch when pushing the lead wire 200 inward, and finally fold it in half to an upright state, shortening the length of the upright section of the lead wire; after that, the XY-axis transfer module drives the vertical lead wire module 3 to move to the working position, and the first cylinder 31 drives the inner limit block 33 to descend to a set height, and the lower surface of the inner limit block 33 is close to the surface of the double-glass component. ; The XY-axis transfer module drives the inner limit block 33 to move forward and extend between the two leads 200, and the second cylinder 32 drives the two shaping clamps 3 to move downward and be located on the outside of the two leads; then the second cylinder 32 and the third cylinder 35 work together to drive the two shaping clamps 3 to repeatedly move closer to each other and then lift them upward once or multiple times, so that the lead 200 is confined between the shaping clamp 3 and the inner limit block 33 and shaped to an upright state; the second camera module 6 detects the state of the lead 200 after shaping to ensure that the lead 200 is effectively lifted to an upright state, completing the high-temperature cloth tearing and lead erection operations.

[0034] For ordinary technicians in this field, several modifications and improvements can be made without departing from the creative concept of the utility model, which all fall within the protection scope of the utility model.

Claims

1. A double-glass module tearing high-temperature wiring device, characterized in that: It includes a mounting plate, a motor fixed on the mounting plate, a first support plate driven by the motor to move up and down, a vertical lead module fixed on the first support plate, a high-temperature cloth tearing module fixed on the first support plate and located in front of the vertical lead module, a first camera module fixed on the first support plate and located above the high-temperature cloth tearing module, and a second camera module fixed on the mounting plate and located on the rear side of the vertical lead module.

2. The double-glass component tearing high temperature wiring device as claimed in claim 1, characterized in that: The vertical lead module includes a first cylinder and a second cylinder fixed on the first support plate, an inner limit block driven by the first cylinder to move up and down, a second support plate driven by the second cylinder to move up and down, a third cylinder fixed on the second support plate, and a pair of shaping clamps driven by the third cylinder to open or close and located on opposite sides of the inner limit block.

3. The double-glass component tearing high temperature wiring device as claimed in claim 2, characterized in that: The two opposite surfaces of the inner limit block facing the shaping clamp block constitute the inner vertical limit surface during lead shaping, and the end of the inner limit block is a vertical pointed structure.

4. The double-glass component tearing high temperature wiring device as claimed in claim 3, characterized in that: The shaping clamping block has a side surface facing the inner limiting block and is formed with an outer vertical limiting surface for shaping the lead wire, so as to form a clamping structure with the inner limiting block.

5. The double-glass component tearing high temperature wiring device as claimed in claim 1, characterized in that: The high-temperature cloth tearing module includes a fourth cylinder fixed on the first support plate and a pair of third support plates driven by the fourth cylinder to open or close in the left and right directions, and each of the pair of third support plates is provided with a group of cloth scraping assemblies; the cloth scraping assembly includes a fourth cylinder fixed on the third support plate and a scraper clamp driven by the fourth cylinder to open or clamp.

6. The double-glass component tearing high temperature wiring device as claimed in claim 5, characterized in that: The blade clamp includes a rotating shaft rotatably arranged on the third support plate and extending in the front-to-back direction, a lower shovel clamp fixedly arranged on the rotating shaft, and an upper pressure clamp rotatably arranged in the middle on the rotating shaft; one end of the upper pressure clamp is driven by the fourth cylinder to rotate around the rotating shaft, and the other end cooperates with the lower shovel clamp to form a clamping structure.

7. The double-glass component tearing high temperature wiring device as claimed in claim 6, characterized in that: The middle part of the end edge of the lower shovel clamp extends outward to form a scraper for pre-shoveling the high-temperature cloth of the lead surface area; the end edge of the lower shovel clamp is a flat pointed structure; the upper pressure clamp is provided with two clamping plate parts that avoid the scraper area and cooperate with the surface of the lower shovel clamp.

8. The double-glass component tearing high temperature wiring device as claimed in claim 7, characterized in that: The lower surface of the clamping plate portion and the upper surface of the lower shovel clamp are both located on the two sides of the scraper and are provided with a texture structure that increases friction.

Images