A kind of reactor for producing recycled asphalt modifier
By designing the upper chamber and the lower chamber in the asphalt modifier production reactor, and using the drive motor and the rotating shaft to drive the stirring blades for synchronous mixing, the problem that is not conducive to layered reaction processing in the prior art is solved, and an efficient mixing and processing process is achieved.
Patent Information
- Application Number
- CN202421447166.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-24
AI Technical Summary
When used in the existing asphalt modifier production reactor, it is not conducive to the layered reaction of the asphalt modifier, resulting in the need to shut down and wait after the subsequent mixing reaction is completed, which in turn causes the problem of long subsequent processing time and low working efficiency.
A regenerated asphalt modifier production reactor is designed, and the upper chamber and the lower chamber are opened in the reaction tank, and the driving motor and the rotating shaft are arranged to drive the stirring blades to mix simultaneously, so as to achieve layered processing and mixing.
The problem of the reaction tank being shut down and waiting after mixing is effectively avoided, the subsequent processing time is shortened, the working efficiency is improved, and the mixing efficiency is further improved through the rotation of the reaction tank and the coordination of the stirring leaves.
Smart Images

Figure CN222694721U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt modifiers, in particular to a production reactor for a regenerated asphalt modifier. Background Art
[0002] Asphalt modifier refers to natural or synthetic organic or inorganic materials added to asphalt or asphalt mixture, which can be melted or dispersed in asphalt to improve or enhance the road performance of asphalt. The main purpose of adding modifiers to asphalt is to improve the road performance of asphalt mixture at high temperatures, reduce permanent deformation at high temperatures, improve its resistance to rutting, fatigue, aging, and resistance to low-temperature cracking or increase fatigue resistance at low temperatures, so that it meets the requirements of traffic conditions during the design period.
[0003] At present, most reactors use long-axis paddle stirring, which drives the paddle to rotate circumferentially around the long axis through the rotation of the long axis. For example, China Patent Publication No. CN218654429U discloses a modified asphalt modifier production reactor, including a base, the top surface of which is fixedly mounted with two support plates; a reaction tank, the reaction tank is arranged on one side of the two support plates; and a mixing component, the mixing component is arranged inside the reaction tank for mixing. In the above-mentioned public document, the stirring blade is driven to rotate by the rotation of the driving motor driving shaft, and the raw materials are evenly mixed by the rotation of the stirring blade. The reaction tank can be driven to rotate by the rotation of the servo motor driving shaft, and the stirring blade matched with the reaction tank is stirred to improve the mixing efficiency. When the stirring blade stirs the asphalt, the raw materials are heated by the heating plate to avoid asphalt solidification, affect stirring, and improve reaction efficiency. However, when the patent is used, it is not conducive to the layered reaction treatment of the asphalt modifier, so that when the later mixing reaction is completed and needs to be taken out, the reaction tank needs to be shut down and wait, which easily causes a long subsequent processing time, thereby making the processing work efficiency low. To this end, those skilled in the art provide a reactor for producing a regenerated asphalt modifier to solve the problems raised in the above-mentioned background technology. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a reactor for producing a recycled asphalt modifier, which can effectively solve the problem that the background technology is not conducive to the stratified reaction treatment of the asphalt modifier, so that when the later mixing reaction is completed and needs to be taken out, the reaction tank needs to be shut down and wait, which easily causes the subsequent processing time to be long, thereby reducing the processing efficiency.
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a regenerated asphalt modifier production reactor, including a base and a support frame fixedly installed on both ends of the outer top of the base, a reaction tank is arranged above the outer top of the base and on the inner side walls of two groups of the support frames corresponding to each other;
[0006] The outer top of the reaction tank is connected with a sealing cover, the outer top of the sealing cover and the outer bottom of the reaction tank are respectively connected with a feed pipe and a discharge pipe, the interior of the reaction tank is respectively provided with an upper chamber and a lower chamber, and the upper chamber and the lower chamber are isolated from each other by a baffle, and the outer side wall of the reaction tank is connected with a drainage valve pipe for penetrating the upper chamber and the lower chamber;
[0007] The reaction tank is provided with a mixing assembly for stirring the upper chamber and the lower chamber;
[0008] The side walls of the two groups of support frames corresponding to each other are provided with a flipping assembly for driving the reaction tank to rotate.
[0009] As a further technical solution of the utility model, the mixing assembly includes a driving motor fixedly mounted on the outer top of the sealing cover, and a rotating shaft is rotatably connected at the center position of the outer top of the baffle, one end of the rotating shaft passes through the upper chamber and extends to the outer top of the sealing cover, and is fixedly connected to the output end of the driving motor.
[0010] As a further technical solution of the utility model, fixed sleeves are installed at equal intervals inside the upper chamber and the lower chamber and on the outer circumferential surface of the rotating shaft, and stirring blades are symmetrically installed at equal intervals on both sides of the outer walls of the fixed sleeves.
[0011] As a further technical solution of the utility model, the flipping assembly includes an annular fixing frame fixedly mounted on the upper and lower ends of the outer circumferential surface of the reaction tank, and rotating shafts are symmetrically installed at the middle position of the outer walls on both sides of the annular fixing frame, and one end of the two groups of rotating shafts are rotatably connected to the inner walls of the two groups of support frames.
[0012] As a further technical solution of the utility model, one group of the rotating shafts penetrates the support frame and is fixedly connected to the output end of the flip motor fixedly installed on the outer side wall of one group of the support frame.
[0013] As a further technical solution of the utility model, an electric heating tube is fixedly wound inside the annular fixing frame and on the outer peripheral surface of the reaction tank, and a protective shell is fixedly installed outside the electric heating tube and on the outer side wall of the reaction tank.
[0014] The utility model provides a reaction kettle for producing a regenerated asphalt modifier, which has the following beneficial effects compared with the prior art:
[0015] 1. A reactor for producing recycled asphalt modifier. During production, the asphalt modifier can be layered through the upper chamber and the lower chamber. At the same time, the driving motor and the rotating shaft can drive the stirring blades to mix the asphalt modifier in the upper chamber and the lower chamber synchronously, so that when the mixing is completed and the reactor is taken out, there is no need to stop and wait, thus avoiding the problem of long subsequent processing time and low processing efficiency.
[0016] 2. A reactor for producing recycled asphalt modifiers. When stirring, a flip motor is used as a power source to drive the rotating shaft to drive the annular fixed frame to rotate, and then drive the reaction tank to rotate. The rotation of the reaction tank cooperates with the stirring blades to stir the asphalt modifier, further improving the mixing efficiency and further improving the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of a reactor for producing a recycled asphalt modifier;
[0018] Figure 2 It is a schematic diagram of the cross-sectional three-dimensional structure of a reactor for producing a recycled asphalt modifier;
[0019] Figure 3 This is a three-dimensional exploded schematic diagram of a reactor for producing a recycled asphalt modifier.
[0020] In the figure: 1. base; 2. support frame; 3. reaction tank; 4. sealing cover; 5. feed pipe; 6. discharge pipe; 7. upper chamber; 8. lower chamber; 9. baffle; 10. drainage valve pipe; 11. driving motor; 12. rotating shaft; 13. fixing sleeve; 14. stirring blade; 15. annular fixing frame; 16. rotating shaft; 17. flip motor; 18. electric heating tube; 19. protective shell. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-3As shown, a reactor for producing a recycled asphalt modifier comprises a base 1 and support frames 2 fixedly mounted on both ends of the outer top of the base 1, a reaction tank 3 is arranged above the outer top of the base 1 and on the inner side walls corresponding to each other of the two groups of support frames 2, a sealing cover 4 is connected to the outer top of the reaction tank 3, a feed pipe 5 and a discharge pipe 6 are respectively connected to the outer top of the sealing cover 4 and the outer bottom of the reaction tank 3, an upper chamber 7 and a lower chamber 8 are respectively opened inside the reaction tank 3, and the upper chamber 7 and the lower chamber 8 are isolated from each other by a baffle 9, and an inlet pipe 5 for penetrating the upper chamber 7 and the lower chamber 8 is connected to the outer side wall of the reaction tank 3. A flow valve tube 10 is provided inside the reaction tank 3, and a mixing assembly for stirring the upper chamber 7 and the lower chamber 8 is provided. The mixing assembly includes a driving motor 11 fixedly mounted on the outer top of the sealing cover 4, and a rotating shaft 12 is rotatably connected at the center position of the outer top of the baffle 9, one end of the rotating shaft 12 passes through the upper chamber 7 and extends to the outer top of the sealing cover 4, and is fixedly connected to the output end of the driving motor 11, and fixed sleeves 13 are evenly installed inside the upper chamber 7 and the lower chamber 8 and on the outer circumferential surface of the rotating shaft 12, and stirring blades 14 are also symmetrically installed on the outer side walls of the fixed sleeve 13 at equal intervals. When in use, the asphalt and the modifier are first injected into the upper chamber 7 of the reaction tank 3 through the feed pipe 5 in sequence, and then the drive motor 11 is started to drive the rotating shaft 12 to drive the stirring blades 14 on the fixed sleeve 13 to stir and mix the asphalt and the modifier evenly, and then the valve on the drainage valve tube 10 is opened to make the drainage valve tube 10 in an open state, and then the asphalt and the modifier in the upper chamber 7 are introduced into the lower chamber 8, so that the upper chamber 7 is in a cavity state, so that the asphalt and the modifier can be re-injected for mixing, and at the same time, the valve on the discharge pipe 6 is opened to discharge the asphalt modifier in the lower chamber 8 along the discharge pipe 6, so that when the mixing is completed and taken out, the reaction tank 3 does not need to be stopped and waited, thereby avoiding the problem of long subsequent processing time and low processing efficiency.
[0023] The side walls corresponding to each other of the two groups of support frames 2 are provided with a flip assembly for driving the reaction tank 3 to rotate. The flip assembly includes an annular fixing frame 15 fixedly mounted on the upper and lower ends of the outer peripheral surface of the reaction tank 3. Rotating shafts 16 are symmetrically mounted at the middle positions of the outer walls on both sides of the annular fixing frame 15. One end of the two groups of rotating shafts 16 are both rotatably connected to the inner walls of the two groups of support frames 2. One group of rotating shafts 16 penetrates the support frames 2 and is fixedly connected to the output end of a flip motor 17 fixedly mounted on the outer wall of one group of support frames 2. When the reaction tank 3 is stirred, the flip motor 17 is synchronously started to drive the rotating shaft 16 to drive the annular fixing frame 15 to rotate, thereby driving the reaction tank 3 to rotate, so that the reaction tank 3 rotates to cooperate with the stirring blades 14 to stir the asphalt modifier, further improving the mixing efficiency and further improving the applicability of the device.
[0024] An electric heating tube 18 is fixedly wound inside the annular fixing frame 15 and on the outer peripheral surface of the reaction tank 3, and a protective shell 19 is fixedly installed outside the electric heating tube 18 and on the outer side wall of the reaction tank 3. The electric heating tube 18 is activated to heat the asphalt and the modifier inside the reaction tank 3 to prevent the asphalt from solidifying and affecting the stirring and mixing effect, thereby improving the reaction efficiency.
[0025] The working principle of the utility model is as follows: during production, asphalt and modifier are first injected into the upper chamber 7 of the reaction tank 3 through the feed pipe 5 in sequence, and then the electric heating tube 18 is started to heat the asphalt and modifier inside the reaction tank 3 to prevent the asphalt from solidifying, and then the drive motor 11 is turned on to drive the rotating shaft 12 to drive the stirring blades 14 on the fixed sleeve 13 to stir and mix the asphalt and the modifier evenly.
[0026] Thereafter, the asphalt and modifier in the upper chamber 7 are introduced into the lower chamber 8 through the diversion valve tube 10, so that the upper chamber 7 is in a hollow state, so that the asphalt and modifier can be re-injected for mixing.
[0027] At the same time, the flip motor 17 is synchronously started to drive the rotating shaft 16 to drive the annular fixing frame 15 to rotate, and then drive the reaction tank 3 to rotate, so that the asphalt modifier is stirred by the stirring blade 14 through the rotation of the reaction tank 3, further improving the mixing efficiency.
[0028] At the same time, the valve on the discharge pipe 6 is opened to discharge the asphalt modifier in the lower chamber 8 along the discharge pipe 6, so that when the mixing is completed and the mixture is taken out, the reaction tank 3 does not need to be stopped and waited, thus avoiding the problem of long subsequent processing time and low processing efficiency.
[0029] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A reactor for producing a regenerated asphalt modifier, characterized in that: It comprises a base (1) and support frames (2) fixedly mounted on both ends of the outer top of the base (1); a reaction tank (3) is arranged above the outer top of the base (1) and on the inner side walls of two groups of the support frames (2) corresponding to each other; A sealing cover (4) is connected to the outer top of the reaction tank (3); a feed pipe (5) and a discharge pipe (6) are respectively connected through the outer top of the sealing cover (4) and the outer bottom of the reaction tank (3); an upper chamber (7) and a lower chamber (8) are respectively provided inside the reaction tank (3); the upper chamber (7) and the lower chamber (8) are isolated from each other by a baffle (9); and a drainage valve pipe (10) for passing through the upper chamber (7) and the lower chamber (8) is connected to the outer wall of the reaction tank (3); The reaction tank (3) is provided with a mixing assembly for stirring the upper chamber (7) and the lower chamber (8); On the mutually corresponding side walls of the two groups of support frames (2) there are arranged turning components for driving the reaction tank (3) to rotate.
2. The reactor for producing a regenerated asphalt modifier according to claim 1, characterized in that: The mixing assembly comprises a driving motor (11) fixedly mounted on the outer top of the sealing cover (4); a rotating shaft (12) is rotatably connected at the center position of the outer top of the baffle (9); one end of the rotating shaft (12) passes through the upper chamber (7) and extends to the outer top of the sealing cover (4), and is fixedly connected to the output end of the driving motor (11).
3. The reactor for producing a regenerated asphalt modifier according to claim 2, characterized in that: Fixed sleeves (13) are installed at equal intervals inside the upper chamber (7) and the lower chamber (8) and on the outer peripheral surface of the rotating shaft (12), and stirring blades (14) are also installed symmetrically at equal intervals on the outer side walls of both sides of the fixed sleeve (13).
4. The reactor for producing a regenerated asphalt modifier according to claim 1, characterized in that: The turnover assembly comprises an annular fixing frame (15) fixedly mounted on the upper and lower ends of the outer peripheral surface of the reaction tank (3), and rotating shafts (16) are symmetrically mounted at the middle positions of the outer side walls on both sides of the annular fixing frame (15), and one end of the two groups of rotating shafts (16) are rotatably connected to the inner side walls of the two groups of support frames (2).
5. The reactor for producing a regenerated asphalt modifier according to claim 4, characterized in that: One group of the rotating shafts (16) penetrates the support frame (2) and is fixedly connected to the output end of a flip motor (17) fixedly mounted on the outer side wall of one group of the support frames (2).
6. The reactor for producing a regenerated asphalt modifier according to claim 4, characterized in that: An electric heating tube (18) is fixedly wound inside the annular fixing frame (15) and located on the outer peripheral surface of the reaction tank (3), and a protective shell (19) is fixedly installed outside the electric heating tube (18) and located on the outer side wall of the reaction tank (3).
Citation Information
Patent Citations
Modified asphalt modifier production reaction kettle
CN218654429U