A crushing device for coal composition detection

By designing a coal crushing equipment that includes components such as limit frames, support buckets, and transmission motors, the problems of powder residues, dust rise and coal accumulation are solved, and a more efficient crushing and a safer working environment are achieved.

CN222694842UActive Publication Date: 2025-04-01SICHUAN DAZHOU IRON & STEEL GROUP
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Patent Information

Application Number
CN202421169157.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-04-01
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing coal crushing equipment can easily lead to powder residue and dust rising during the crushing process, affecting the crushing efficiency and safety. At the same time, coal may accumulate above the crushing roller, affecting the material passing and crushing effect.

Method used

A crushing equipment for coal component detection is designed, using components such as limit frames, loaders, transmission motors, gears, crushing motors and crushing rollers. Through the coordination of limit plates and baffles, effective crushing and accumulation prevention of coal is achieved.

Benefits of technology

It effectively avoids the accumulation of coal above the crushing roller, ensures that the material can pass through the crushing roller normally, improves the crushing efficiency, reduces dust rise, and improves the safety of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coal component detection, and discloses a pulverizing device for coal component detection. The pulverizing device for coal component detection comprises: a bottom plate, a limit frame fixedly installed on the top of the bottom plate, a receiving bucket embedded in the inside of the limit frame, a support frame fixedly installed on the top of the bottom plate, a transmission motor inserted and installed on the top of the support frame, a gear inserted and installed on the outside of the rotating shaft of the transmission motor, a pulverizing motor fixedly installed inside the support frame, when the transmission motor drives the gear to rotate, the gear can drive the connecting ring to rotate with the isomorphic gear ring, so that the limit plate rotates with the center of the receiving tube as the reference, and the coal accumulated on the top of the pulverizing roller will move under the drive of the limit plate, and return to the top of the pulverizing roller after one rotation, which can avoid the situation where too much coal is accumulated on the top of the pulverizing roller, causing the coal to enter the gap between the pulverizing rollers.
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Description

Technical Field

[0001] The utility model relates to the technical field of coal component detection, in particular to a pulverizing device for coal component detection. Background Art

[0002] Coal mines are areas where humans mine coal resources in coal-rich mining areas. They are generally divided into underground coal mines and open-pit coal mines. During the mining process, coal mines need to be sampled and tested continuously to ensure the quality of the coal. Coal mine testing first requires the coal to be crushed, so a corresponding crusher is needed.

[0003] The existing referenceable Chinese utility model patent with announcement number CN218689862U discloses a coal testing pulverizer that avoids powder residue, including: a device body, a pulverizing chamber is arranged inside the device body, a pulverizing roller is arranged inside the pulverizing chamber, and a scraping mechanism is arranged inside the pulverizing chamber; a driven gear, the driven gear is connected to the rear end of the pulverizing roller, the rear end of the driving gear is connected to a motor, and the front end of the driving gear is connected to a transmission gear; an aggregate box, the aggregate box is arranged inside the device body, the front end of the aggregate box is connected to a sealing plate, and the rear end of the aggregate box is connected to a telescopic cylinder, the lower end of the aggregate box is connected to a slider, and the lower end of the slider is provided with a slide rail. The coal testing pulverizer that avoids powder residue solves the problem that powder is easily adhered to the inner wall of the pulverizing chamber when pulverizing coal, which is inconvenient to handle, and dust is easily raised when discharging, causing adverse effects on personnel.

[0004] Existing coal crushing equipment generally crushes materials through two matching crushing rollers. During the crushing process, the coal may fall from the left and right sides of the crushing roller to the bottom of the equipment, affecting the coal crushing effect. In this way, the coal may accumulate above the crushing roller, causing the material to be unable to pass through the crushing roller normally, affecting the crushing efficiency. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides a pulverizing device for coal composition detection, which has the advantages of improving the pulverizing effect and avoiding material accumulation affecting the pulverizing efficiency, thereby solving the above-mentioned technical problems.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pulverizing device for coal component detection, comprising: a bottom plate, a limit frame is fixedly installed on the top of the bottom plate, a receiving bucket is embedded in the inside of the limit frame, a support frame is fixedly installed on the top of the bottom plate, a transmission motor is inserted and installed on the top of the support frame, a gear is inserted and installed on the outside of the rotating shaft of the transmission motor, a pulverizing motor is fixedly installed on the inside of the support frame, a pulverizing roller is inserted and installed on the rear end of the rotating shaft of the pulverizing motor, a support rod is fixedly installed on the top of the bottom plate, a receiving tube is fixedly installed on the top of the support rod, a connecting ring is embedded and installed in the inside of the receiving tube, a gear ring is fixedly installed on the outside of the connecting ring, a limit plate is fixedly installed on the rear side of the connecting ring, a baffle is fixedly installed in the inside of the receiving tube, and a filter is fixedly installed below the receiving tube; the filter can allow coal with appropriate particle size to pass through and fall into the receiving bucket, and receive coal with unqualified particle size.

[0009] As a preferred technical solution of the utility model, a sliding connection is formed between the limit frame and the receiving bucket, and the support frame is installed above the bottom plate symmetrically with the center of the bottom plate as a reference; the limit frame can limit the position of the receiving bucket.

[0010] As the preferred technical solution of the utility model, the transmission motor is installed on the upper ends of the support frames on the front and rear sides of the base plate in a mirror-symmetrical manner with the center of the base plate as the reference, and the gear is fixedly installed on the outside of the rotating shaft of the transmission motor by means of interlaced installation; the transmission motor can drive the gear to rotate, and the gear can drive the gear ring to rotate.

[0011] As the preferred technical solution of the utility model, the crushing motor is installed on both sides of the center of the support frames on the front and rear sides of the bottom plate in a mirror-symmetrical and left-right manner with the center of the bottom plate as the reference, and the crushing roller is fixedly installed on the rear end of the rotating shaft of the crushing motor by means of interlaced installation; the crushing motor can drive the crushing roller to rotate, and the crushing roller can crush the material.

[0012] As the preferred technical solution of the utility model, the receiving tube is fixedly connected to the bottom plate through the support rod, an opening structure is arranged above the receiving tube, an opening structure matching the inner diameter of the receiving bucket is arranged below the receiving tube, and protrusion structures matching the inner diameter of the connecting ring are arranged at the front and rear ends of the inner wall of the receiving tube, and the protrusion structures at the front and rear ends of the inner wall of the receiving tube are consistent with the thickness of the connecting ring; the receiving tube can limit the position of the coal.

[0013] As a preferred technical solution of the utility model, the connecting ring and the receiving tube form a rotational connection, and the connecting ring is installed on the front and rear sides of the receiving tube in a mirror-symmetrical manner with the center of the receiving tube as a reference, and the gear ring is meshed with the gears; the connecting ring can facilitate the rotation of the limit plate.

[0014] As the preferred technical solution of the utility model, the limit plate is installed between the connecting rings in an "X" shape at a ninety-degree angle based on the center of the receiving tube. The baffle is a curved surface structure. The baffle is installed inside the receiving tube in a mirror-symmetrical manner based on the center of the receiving tube. The inner wall of the baffle contacts the crushing roller, and the outer side surface of the baffle contacts the end of the limit plate; the baffle can limit the position of the coal.

[0015] Compared with the prior art, the utility model provides a pulverizing device for coal component detection, which has the following beneficial effects:

[0016] 1. The utility model sets a connecting ring, which is installed on the front and rear sides of the receiving tube in a mirror-symmetrical manner with the center of the receiving tube as the reference. The connecting ring and the receiving tube are rotatably connected. The limit plate is installed between the connecting rings at an angle of ninety degrees with the center of the receiving tube as the reference in an "X" shape. The gear ring is fixedly connected to the connecting ring, and the gear ring is meshed with the gear. When the transmission motor drives the gear to rotate, the gear can drive the connecting ring to rotate with the gear ring, so that the limit plate rotates with the center of the receiving tube as the reference. The coal accumulated above the crushing roller will move under the drive of the limit plate and return to the top of the crushing roller after one rotation. This method can avoid the situation where too much coal is accumulated above the crushing roller, causing the coal to enter the gap between the crushing rollers.

[0017] 2. The utility model sets a baffle with an cambered structure. The baffle is installed inside the receiving tube in a mirror-symmetrical manner with the center of the receiving tube as the reference. The inner wall of the baffle contacts the crushing roller, and the outer side of the baffle contacts the end of the limit plate. At the same time, the limit plate is installed between the connecting rings in an "X" shape at a 90-degree angle with the center of the receiving tube as the reference. The limit plate can limit the position of the coal during the falling process, so that the coal falls between the crushing rollers. The baffle can prevent the coal from sliding from the left and right sides of the crushing rollers. This method can prevent the coal from falling directly without passing through the crushing rollers. After the coal is crushed between the crushing rollers, it will fall above the filter. The filter can allow coal with appropriate particle size to pass through and fall into the receiving bucket, and receive coal with unqualified particle size. The coal with unqualified particle size will return to the top of the crushing roller for secondary crushing under the drive of the limit plate. This method can improve the crushing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the connection structure between the bottom plate and the receiving bucket of the utility model;

[0020] Figure 3 This is a schematic diagram of the connection structure between the receiving pipe and the bottom plate of the utility model;

[0021] Figure 4 This is a schematic diagram of the cross-sectional structure of the receiving pipe of the utility model;

[0022] Among them: 1. bottom plate; 11. limit frame; 12. receiving bucket; 13. support frame; 14. transmission motor; 15. gear; 16. crushing motor; 17. crushing roller; 18. support rod; 2. receiving tube; 21. connecting ring; 22. gear ring; 23. limit plate; 24. baffle; 25. filter. DETAILED DESCRIPTION

[0023] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0024] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] See also Figure 1 - Figure 4 In this embodiment, a pulverizing device for coal composition detection includes: a bottom plate 1, a limit frame 11 is fixedly installed on the top of the bottom plate 1, a receiving bucket 12 is embedded in the limit frame 11, a support frame 13 is fixedly installed on the top of the bottom plate 1, a transmission motor 14 is inserted and installed on the top of the support frame 13, a gear 15 is inserted and installed on the outer side of the rotating shaft of the transmission motor 14, a pulverizing motor 16 is fixedly installed inside the support frame 13, a pulverizing roller 17 is inserted and installed on the rear end of the rotating shaft of the pulverizing motor 16, and a support rod 18 is fixedly installed on the top of the bottom plate 1.

[0027] The limiting frame 11 and the receiving bucket 12 are slidably connected, and the support frame 13 is installed above the bottom plate 1 in a front-to-back symmetrical manner with the center of the bottom plate 1 as a reference.

[0028] The transmission motor 14 is installed on the upper ends of the support frames 13 on the front and rear sides of the base plate 1 in a mirror-symmetrical manner with the center of the base plate 1 as the reference, and the gear 15 is fixedly installed on the outer side of the rotating shaft of the transmission motor 14 by means of interlaced installation.

[0029] The crushing motor 16 is installed on both sides of the center of the support frame 13 on both sides of the bottom plate 1 in a mirror-symmetrical and left-right manner with the center of the bottom plate 1 as the reference. The crushing roller 17 is fixedly installed on the rear end of the rotating shaft of the crushing motor 16 by interlacing installation.

[0030] Specifically, the bottom plate 1 can support the limit frame 11, the limit frame 11 can limit the position of the receiving bucket 12, the receiving bucket 12 can receive the crushed coal, the support frame 13 can limit the position of the transmission motor 14 and the crushing motor 16, the transmission motor 14 can drive the gear 15 to rotate, the gear 15 can drive the gear ring 22 to rotate, the crushing motor 16 can drive the crushing roller 17 to rotate, the crushing roller 17 can crush the material, and the support rod 18 can support the receiving tube 2.

[0031] A receiving tube 2 is fixedly installed above the support rod 18, a connecting ring 21 is embedded in the inside of the receiving tube 2, a gear ring 22 is fixedly installed on the outside of the connecting ring 21, a limiting plate 23 is fixedly installed on the rear side of the connecting ring 21, a baffle 24 is fixedly installed inside the receiving tube 2, and a filter screen 25 is fixedly installed below the receiving tube 2.

[0032] The receiving tube 2 is fixedly connected to the base plate 1 through the support rod 18, an opening structure is arranged above the receiving tube 2, an opening structure matching the inner diameter of the receiving bucket 12 is arranged below the receiving tube 2, and protrusion structures matching the inner diameter of the connecting ring 21 are arranged at the front and rear ends of the inner wall of the receiving tube 2, and the protrusion structures at the front and rear ends of the inner wall of the receiving tube 2 are consistent with the thickness of the connecting ring 21.

[0033] The connecting ring 21 is rotatably connected to the receiving tube 2 . The connecting ring 21 is installed on the front and rear sides of the receiving tube 2 in a mirror-symmetrical manner with the center of the receiving tube 2 as a reference. The gear ring 22 and the gear 15 are meshed with each other.

[0034] The limit plate 23 is installed between the connecting rings 21 in an "X" shape at a ninety-degree angle based on the center of the receiving tube 2. The baffle 24 is a curved structure. The baffle 24 is installed inside the receiving tube 2 in a mirror-symmetrical manner based on the center of the receiving tube 2. The inner wall of the baffle 24 contacts the crushing roller 17, and the outer side surface of the baffle 24 contacts the end of the limit plate 23.

[0035] Specifically, the receiving tube 2 can limit the position of the coal, the connecting ring 21 can facilitate the rotation of the limit plate 23, the limit plate 23 can drive the coal to rotate, the baffle 24 can limit the position of the coal, the filter screen 25 can allow coal of suitable particle size to pass through and fall into the receiving bucket 12, and receive coal of unqualified particle size.

[0036] When in use, the connecting ring 21 is installed on the front and rear sides of the receiving tube 2 in a mirror-symmetrical manner with the center of the receiving tube 2 as the reference, and a rotational connection is formed between the connecting ring 21 and the receiving tube 2. The limit plate 23 is installed between the connecting ring 21 in an "X" shape at an angle of ninety degrees with the center of the receiving tube 2 as the reference, and the gear ring 22 is fixedly connected to the connecting ring 21. At the same time, the gear ring 22 and the gear 15 are meshed with each other. When the transmission motor 14 drives the gear 15 to rotate, the gear 15 can drive the connecting ring 21 to rotate through the gear ring 22, so that the limit plate 23 rotates with the center of the receiving tube 2 as the reference, and the coal accumulated above the crushing roller 17 will move under the drive of the limit plate 23, and return to the top of the crushing roller 17 after one rotation. This method can avoid the situation where too much coal is accumulated above the crushing roller 17, which makes the coal unable to enter the space between the crushing rollers 17. The baffle 24 is a curved structure, and the baffle 24 is based on the receiving tube 2. The baffle 24 is installed inside the receiving tube 2 in a mirror-symmetrical manner with the center as the reference. The inner wall of the baffle 24 contacts the crushing roller 17, and the outer side surface of the baffle 24 contacts the end of the limit plate 23. At the same time, the limit plate 23 is installed between the connecting rings 21 in an "X" shape at a ninety-degree angle with the center of the receiving tube 2 as the reference. The limit plate 23 can limit the position of the coal during the falling process, so that the coal falls between the crushing rollers 17. The baffle 24 can prevent the coal from sliding from the left and right sides of the crushing rollers 17. This method can prevent the coal from falling directly without passing through the crushing rollers 17. After the coal is crushed between the crushing rollers 17, it will fall above the filter screen 25. The filter screen 25 can allow coal with appropriate particle size to pass through and fall into the receiving bucket 12, and receive coal with unqualified particle size. The coal with unqualified particle size will return to the top of the crushing roller 17 for secondary crushing under the drive of the limit plate 23. This method can improve the crushing effect.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pulverizing device for coal component detection, characterized in that: include: A bottom plate (1) is fixedly installed on the top of the bottom plate (1), a receiving bucket (12) is embedded in the inside of the limiting frame (11), a support frame (13) is fixedly installed on the top of the bottom plate (1), a transmission motor (14) is inserted and installed on the top of the support frame (13), a gear (15) is inserted and installed on the outer side of the rotating shaft of the transmission motor (14), a crushing motor (16) is fixedly installed on the inside of the support frame (13), and a gear (15) is inserted and installed on the rear end of the rotating shaft of the crushing motor (16) A crushing roller (17) is provided, a support rod (18) is fixedly installed above the bottom plate (1), a receiving tube (2) is fixedly installed above the support rod (18), a connecting ring (21) is embedded in the inside of the receiving tube (2), a gear ring (22) is fixedly installed on the outside of the connecting ring (21), a limiting plate (23) is fixedly installed on the rear side of the connecting ring (21), a baffle (24) is fixedly installed inside the receiving tube (2), and a filter screen (25) is fixedly installed below the receiving tube (2).

2. A pulverizing device for coal component detection according to claim 1, characterized in that: The limiting frame (11) and the receiving bucket (12) are slidably connected, and the support frame (13) is symmetrically installed above the bottom plate (1) with the center of the bottom plate (1) as a reference.

3. A pulverizing device for coal component detection according to claim 1, characterized in that: The transmission motor (14) is mounted on the upper ends of the support frames (13) on the front and rear sides of the base plate (1) in a mirror-symmetrical manner with the center of the base plate (1) as a reference, and the gear (15) is fixedly mounted on the outer side of the rotating shaft of the transmission motor (14) by means of interlaced installation.

4. A pulverizing device for coal component detection according to claim 1, characterized in that: The crushing motor (16) is installed on both sides of the center of the support frames (13) on both sides of the bottom plate (1) in a mirror-symmetrical manner and symmetrically on both sides with the center of the bottom plate (1) as the reference, and the crushing roller (17) is fixedly installed on the rear end of the rotating shaft of the crushing motor (16) by means of interlaced installation.

5. A pulverizing device for coal component detection according to claim 1, characterized in that: The receiving tube (2) is fixedly connected to the bottom plate (1) via a support rod (18); an opening structure is provided above the receiving tube (2); an opening structure matching the inner diameter of the receiving bucket (12) is provided below the receiving tube (2); protrusion structures matching the inner diameter of the connecting ring (21) are provided at the front and rear ends of the inner wall of the receiving tube (2); and the protrusion structures at the front and rear ends of the inner wall of the receiving tube (2) are consistent in thickness with the connecting ring (21).

6. A pulverizing device for coal component detection according to claim 1, characterized in that: The connecting ring (21) is rotatably connected to the receiving tube (2). The connecting ring (21) is mounted on the front and rear sides of the receiving tube (2) in a mirror-symmetrical manner with the center of the receiving tube (2) as a reference. The gear ring (22) is meshed with the gear (15).

7. A pulverizing device for coal component detection according to claim 1, characterized in that: The limit plate (23) is installed between the connecting rings (21) in an "X" shape at a 90-degree angle with the center of the receiving tube (2) as a reference. The baffle plate (24) is a curved surface structure. The baffle plate (24) is installed inside the receiving tube (2) in a mirror-symmetrical manner with the center of the receiving tube (2) as a reference. The inner wall of the baffle plate (24) contacts the crushing roller (17), and the outer side surface of the baffle plate (24) contacts the end of the limit plate (23).

Citation Information

Patent Citations

  • Coal test pulverizer capable of avoiding powder residue

    CN218689862U