A cleaning screen with adjustable tilt angle for grain processing
By designing an adjustable angle cleaning screen containing components such as vibrating motors, suction fans and electromagnets, the problem of cumbersome screening process and difficulty in separation of metal debris in the prior art is solved, and efficient and simple grain cleaning and dust removal effects are achieved.
Patent Information
- Application Number
- CN202421337011.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing cleaning screen with adjustable inclination angle for grain processing requires additional equipment to remove dust during screening, resulting in cumbersome steps, affecting efficiency, and difficulty in separating metal debris, affecting the quality of the grain.
A cleaning screen including a shell, cleaning mechanism and angle adjustment mechanism is designed. The cleaning mechanism includes a vibrating motor, a coarse screen, a fine screen, a suction fan, an electromagnet, etc., and multiple screening and dust removal of grain raw materials are achieved through vibration and air suction, and metal debris are separated by electromagnets, while providing an angle adjustment mechanism to adapt to the characteristics of different grain raw materials.
It realizes the simultaneously removal of dust and metal debris during the screening process, simplifies the operation process, improves the efficiency and quality of grain cleaning, and adapts to the cleaning needs of different types of grain raw materials.
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Figure CN222695355U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to grain processing, in particular to a cleaning screen with an adjustable inclination angle used for grain processing. Background Art
[0002] After harvesting rice and other grains, there are many impurities such as weeds, straw, stones and other debris. These impurities need to be cleaned before grain processing and storage, so a cleaning screen is needed. The cleaning screen is an ideal equipment for cleaning and removing impurities in large central reserve warehouses and grain purchasing and storage. Its main function is to clean and remove impurities in grain feed processing and auxiliary materials. However, most cleaning screens have fixed angles and cannot be adjusted to the optimal screening angle according to the characteristics of different grain raw materials. Therefore, there is a special need for a cleaning screen with an adjustable inclination angle for grain processing.
[0003] However, the existing cleaning screen with adjustable tilt angle used for grain processing requires additional equipment for dust removal during screening, which makes the steps for grain screening too complicated and affects the screening efficiency. At the same time, when metal debris is mixed in the grain, it is difficult to separate it, thus affecting the grain quality. Utility Model Content
[0004] The purpose of the utility model is to provide a cleaning screen with an adjustable inclination angle for grain processing, so as to solve the problem that the existing cleaning screen with an adjustable inclination angle for grain processing proposed in the above background technology requires additional equipment for dust removal during screening, resulting in overly complicated steps for grain screening, affecting the screening efficiency. At the same time, when metal debris is mixed in the grain, it is difficult to separate it, thus affecting the grain quality.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning screen with adjustable tilt angle for grain processing, comprising a shell and a cleaning mechanism, a feed inlet is provided on one side of the surface of the shell, a cleaning mechanism is provided on one side of the surface of the shell, and an angle adjustment mechanism is provided on one side of the surface of the shell;
[0006] The cleaning mechanism includes a vibration motor, a coarse screen, a fine screen, a suction fan, a first motor, a dust box, a support plate and an electromagnet; a vibration motor is installed on one side of the surface of the shell, a coarse screen is arranged inside the shell, a fine screen is arranged inside the shell, a suction fan is installed on one side of the surface of the shell, a first motor is arranged inside the shell, a dust box is connected to one side of the surface of the suction fan, a support plate is connected to one side of the surface of the first motor, and an electromagnet is installed on one side of the surface of the support plate.
[0007] Preferably, the coarse screen and the fine screen have opposite inclination angles, and the aperture of the fine screen is smaller than that of the coarse screen.
[0008] Preferably, the suction fan is arranged at a middle position between the coarse screen and the fine screen, and the electromagnet is arranged at a middle position between the coarse screen and the fine screen.
[0009] Preferably, the angle adjustment mechanism includes a second motor, a third motor, a first fixed frame, a first limiting rod, a second fixed frame and a second limiting rod. The second motor is installed on one side of the surface of the shell, and the third motor is arranged on one side of the surface of the shell. The first fixed frame is connected to one side of the surface of the second motor, and the first limiting rod passes through the interior of the first fixed frame. The second fixed frame is connected to one side of the surface of the third motor, and the second limiting rod passes through the interior of the second fixed frame.
[0010] Preferably, the first fixing frame is fixed on the surface of the coarse screen, and the second fixing frame is fixed on the surface of the fine screen.
[0011] Preferably, the curvature of the first limit rod matches the rotation trajectory of the coarse screen, and the curvature of the second limit rod matches the rotation trajectory of the fine screen.
[0012] Preferably, one end of the first limiting rod is fixedly connected to the housing, and one end of the second limiting rod is fixedly connected to the housing.
[0013] Compared with the prior art, the beneficial effect of the utility model is that the cleaning screen with adjustable inclination angle used for grain processing can clean dust and mixed metal debris in the grain raw materials while screening, thereby adapting to the needs of cleaning different types of grain raw materials and improving the efficiency and quality of grain cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the sectional structure of the utility model from a side view;
[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the cleaning mechanism of the utility model;
[0016] Figure 3 This is a schematic cross-sectional view of the angle adjustment mechanism of the utility model;
[0017] Figure 4 It is a schematic diagram of the structure in which the first fixing frame and the first limiting rod cooperate with each other in the utility model.
[0018] In the figure: 1. Shell; 2. Feed inlet; 3. Cleaning mechanism; 301. Vibrating motor; 302. Coarse screen; 303. Fine screen; 304. Suction fan; 305. First motor; 306. Dust box; 307. Support plate; 308. Electromagnet; 4. Angle adjustment mechanism; 401. Second motor; 402. Third motor; 403. First fixed frame; 404. First limit rod; 405. Second fixed frame; 406. Second limit rod. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-4 The utility model provides a technical solution, a cleaning screen with adjustable tilt angle for grain processing, comprising a shell 1 and a cleaning mechanism 3, a feed inlet 2 is provided on one side of the surface of the shell 1, a cleaning mechanism 3 is provided on one side of the surface of the shell 1, and an angle adjustment mechanism 4 is provided on one side of the surface of the shell 1;
[0021] The cleaning mechanism 3 includes a vibration motor 301, a coarse screen 302, a fine screen 303, a suction fan 304, a first motor 305, an ash box 306, a support plate 307 and an electromagnet 308. The vibration motor 301 is installed on one side of the surface of the shell 1, the coarse screen 302 is arranged inside the shell 1, the fine screen 303 is arranged inside the shell 1, the suction fan 304 is installed on one side of the surface of the shell 1, the first motor 305 is arranged inside the shell 1, the surface of the suction fan 304 is connected to the ash box 306, the surface of the first motor 305 is connected to the support plate 307, and the surface of the support plate 307 is installed on one side of the electromagnet 308. Through the arrangement of the vibration motor 301, the coarse screen 302, the fine screen 303, the suction fan 304, the first motor 305, the ash box 306, the support plate 307 and the electromagnet 308, when in use, first start the vibration motor 301, and then pour the food raw materials through the feed port 2 at a uniform speed. At this time, the vibration motor 301 drives the coarse screen 302 and the fine screen 303 to vibrate through the shell 1, so that the coarse screen 302 and the fine screen 303 screen the grain raw materials twice to remove the particulate impurities therein. At the same time, in the process of the grain raw materials passing through the coarse screen 302 and falling to the surface of the fine screen 303, the suction fan 304 can be started to absorb dust and fine impurities in the grain raw materials, and then transport them to the inside of the dust storage box 306. When metal debris is mixed in the grain raw materials, the electromagnet 308 is energized, so that the electromagnet 308 generates magnetic absorption of the metal debris in the falling process. When the electromagnet 308 needs to be cleaned, the first motor 305 is started, so that the first motor 305 drives the support plate 307 to rotate, and the support plate 307 drives the electromagnet 308 to rotate, so that the electromagnet 308 is exposed on the surface of the shell 1, and then it is convenient to clean the metal debris on the surface of the electromagnet 308, so as to meet the needs of cleaning different types of grain raw materials.
[0022] Furthermore, the inclination angles of the coarse sieve 302 and the fine sieve 303 are opposite, and the aperture of the fine sieve 303 is smaller than that of the coarse sieve 302. Through the setting of the fine sieve 303, when in use, the fine sieve 303 can re-screen the grain raw materials screened by the coarse sieve 302, thereby achieving the purpose of removing small particulate impurities.
[0023] Furthermore, the suction fan 304 is arranged in the middle position between the coarse screen 302 and the fine screen 303, and the electromagnet 308 is arranged in the middle position between the coarse screen 302 and the fine screen 303. Through the setting of the suction fan 304, when in use, the suction fan 304 can absorb dust and fine impurities mixed in the process of the grain raw materials falling through the airflow, thereby ensuring the quality of the grain.
[0024] Furthermore, the angle adjustment mechanism 4 includes a second motor 401, a third motor 402, a first fixed frame 403, a first limiting rod 404, a second fixed frame 405 and a second limiting rod 406. The second motor 401 is installed on one side of the surface of the shell 1, and the third motor 402 is arranged on one side of the surface of the shell 1. The first fixed frame 403 is connected to one side of the surface of the second motor 401, and the first limiting rod 404 runs through the interior of the first fixed frame 403. The second fixed frame 405 is connected to one side of the surface of the third motor 402, and the second limiting rod 406 runs through the interior of the second fixed frame 405. A fixed frame 403, a first limiting rod 404, a second fixed frame 405 and a second limiting rod 406 are arranged. When in use, the second motor 401 is first started. At this time, the second motor 401 drives the first fixed frame 403 to rotate along the first limiting rod 404, and the first fixed frame 403 drives the coarse screen 302 to rotate. Then the third motor 402 is started. At this time, the third motor 402 drives the second fixed frame 405 to rotate along the second limiting rod 406, and the second fixed frame 405 drives the fine screen 303 to rotate, thereby achieving the purpose of adjusting the angles of the coarse screen 302 and the fine screen 303, and then the optimal screening angle can be adjusted according to the characteristics of different grain raw materials.
[0025] Furthermore, the first fixed frame 403 is fixed on the surface of the coarse screen 302, and the second fixed frame 405 is fixed on the surface of the fine screen 303. Through the setting of the first fixed frame 403 and the second fixed frame 405, when in use, the first fixed frame 403 can provide support for the coarse screen 302, and the second fixed frame 405 can provide support for the fine screen 303.
[0026] Furthermore, the curvature of the first limiting rod 404 matches the rotation trajectory of the coarse screen 302, and the curvature of the second limiting rod 406 matches the rotation trajectory of the fine screen 303. Through the setting of the first limiting rod 404, when in use, the first limiting rod 404 can limit the position of the first fixed frame 403, and the first limiting rod 404 can also limit the movement trajectory of the first fixed frame 403.
[0027] Furthermore, one end of the first limiting rod 404 is fixedly connected to the shell 1, and one end of the second limiting rod 406 is fixedly connected to the shell 1. Through the setting of the second limiting rod 406, when in use, the second limiting rod 406 can limit the position of the second fixed frame 405, and the second limiting rod 406 can also limit the movement trajectory of the second fixed frame 405.
[0028] Working principle: First, start the vibration motor 301, and then pour the grain raw materials through the feed port 2 at a uniform speed. At this time, the vibration motor 301 drives the coarse screen 302 and the fine screen 303 to vibrate through the shell 1, so that the coarse screen 302 and the fine screen 303 screen the grain raw materials twice to remove the particulate impurities therein. At the same time, in the process of the grain raw materials passing through the coarse screen 302 and falling onto the surface of the fine screen 303, the suction fan 304 can be started to absorb dust and fine impurities in the grain raw materials, and then transport them to the inside of the dust storage box 306. When metal debris is mixed in the grain raw materials, the electromagnet 308 is energized, so that the electromagnet 308 generates magnetic absorption of the metal debris in the falling process. When the electromagnet 308 needs to be cleaned, the first motor 305 is started to The first motor 305 drives the support plate 307 to rotate, and the support plate 307 drives the electromagnet 308 to rotate, so that the electromagnet 308 is exposed on the surface of the shell 1, so as to facilitate the cleaning of metal debris on the surface of the electromagnet 308. When it is necessary to adjust the angles of the coarse screen 302 and the fine screen 303, the second motor 401 is first started. At this time, the second motor 401 drives the first fixed frame 403 to rotate along the first limiting rod 404, and the first fixed frame 403 drives the coarse screen 302 to rotate, and then the third motor 402 is started. At this time, the third motor 402 drives the second fixed frame 405 to rotate along the second limiting rod 406, and the second fixed frame 405 drives the fine screen 303 to rotate, thereby achieving the purpose of adjusting the angles of the coarse screen 302 and the fine screen 303.
[0029] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cleaning screen with an adjustable tilt angle for grain processing, comprising a housing (1) and a cleaning mechanism (3), characterized in that: A feed port (2) is provided on one side of the surface of the shell (1), a cleaning mechanism (3) is provided on one side of the surface of the shell (1), and an angle adjustment mechanism (4) is provided on one side of the surface of the shell (1); The cleaning mechanism (3) comprises a vibration motor (301), a coarse screen (302), a fine screen (303), a suction fan (304), a first motor (305), a dust accumulation box (306), a support plate (307) and an electromagnet (308); the vibration motor (301) is mounted on one side of the surface of the housing (1); the coarse screen (302) is arranged inside the housing (1); the fine screen (303) is arranged inside the housing (1); the suction fan (304) is mounted on one side of the surface of the housing (1); the first motor (305) is arranged inside the housing (1); the dust accumulation box (306) is connected to one side of the surface of the suction fan (304); the support plate (307) is connected to one side of the surface of the first motor (305); and the electromagnet (308) is mounted on one side of the surface of the support plate (307).
2. A cleaning screen with adjustable tilt angle for grain processing according to claim 1, characterized in that: The coarse screen (302) and the fine screen (303) have an inclination angle opposite to that of the fine screen (303), and the aperture of the fine screen (303) is smaller than that of the coarse screen (302).
3. The cleaning screen with adjustable tilt angle for grain processing according to claim 1, characterized in that: The suction fan (304) is arranged at a middle position between the coarse screen (302) and the fine screen (303), and the electromagnet (308) is arranged at a middle position between the coarse screen (302) and the fine screen (303).
4. The cleaning screen with adjustable tilt angle for grain processing according to claim 1, characterized in that: The angle adjustment mechanism (4) comprises a second motor (401), a third motor (402), a first fixed frame (403), a first limiting rod (404), a second fixed frame (405) and a second limiting rod (406); the second motor (401) is mounted on one side of the surface of the shell (1); the third motor (402) is arranged on one side of the surface of the shell (1); the first fixed frame (403) is connected to one side of the surface of the second motor (401); the first limiting rod (404) runs through the interior of the first fixed frame (403); the second fixed frame (405) is connected to one side of the surface of the third motor (402); the second limiting rod (406) runs through the interior of the second fixed frame (405).
5. A cleaning screen with adjustable tilt angle for grain processing according to claim 4, characterized in that: The first fixing frame (403) is fixed on the surface of the coarse screen (302), and the second fixing frame (405) is fixed on the surface of the fine screen (303).
6. A cleaning screen with adjustable tilt angle for grain processing according to claim 4, characterized in that: The curvature of the first limiting rod (404) matches the rotation trajectory of the coarse screen (302), and the curvature of the second limiting rod (406) matches the rotation trajectory of the fine screen (303).
7. The cleaning screen with adjustable tilt angle for grain processing according to claim 4, characterized in that: One end of the first limiting rod (404) is fixedly connected to the housing (1), and one end of the second limiting rod (406) is fixedly connected to the housing (1).