A brake resistor automatic detection device
By designing an automatic braking resistance detection device including an operating table, a feeding mechanism, a conveying rail, a drive wheel, a fill light mechanism, a detection mechanism and a feeding mechanism, the problem that existing resistance detection equipment is inconvenient to arrange the resistors and the detection efficiency is low during detection, and automatic detection of the resistors is realized, which improves efficiency and reduces costs.
Patent Information
- Application Number
- CN202420792688.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-17
AI Technical Summary
Existing resistance detection equipment is inconvenient to arrange the resistors during detection, and requires the handling of resistor components multiple times, which can easily cause damage, increase costs, and lead to low detection efficiency.
An automatic braking resistance detection device is designed, including an operating table, a feeding mechanism, a conveying rail, a drive wheel, a fill light mechanism, a detection mechanism and a feeding mechanism. Through the coordinated work of these components, the automatic feeding, conveying, detecting and unloading of the resistor is realized.
Through the automated inspection process, the number of resistors is reduced, the risk of damage is reduced, the detection efficiency is improved, and the detection cost is reduced.
Smart Images

Figure CN222695366U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of resistance detection, and in particular relates to an automatic detection device for braking resistance. Background Art
[0002] In the field of mechanical manufacturing, resistors are commonly used raw materials. Braking resistors are devices used to brake motors, also known as brakes or resistor brakes. When the motor is running, when it is necessary to stop or slow down the motor, the braking resistor can convert the kinetic energy of the motor into heat energy by consuming electrical energy, thereby achieving a braking effect. Before using the resistor, qualified products need to be classified and visually inspected.
[0003] After searching, the existing public patent number is CN211826240U, which is a name of a resistance detection device. The resistance detection device includes a carrier, a first drive module, a detection module and a second drive module. The carrier is used to carry the material to be tested. The first drive module is used to drive the carrier to move in a first direction. The detection module includes a mounting seat, a probe module and a detection device, the probe module is fixed to the mounting seat, the detection device is connected to the probe module, and the detection device is used to detect the resistance of the component to be tested when the detection end of the probe module is connected to the detection part. The second drive module is used to drive the mounting seat to approach the carrier when the carrier is located below the mounting seat, so that the probe module is connected to the above-mentioned detection part, thereby realizing the detection device to detect the resistance of the component to be tested, or drive the mounting seat away from the carrier to separate the probe module from the component to be tested. The resistance detection device.
[0004] Although the above-mentioned resistance detection equipment can overcome the disadvantages of manually testing the materials to be tested one by one and greatly reduce the workload of the staff, the above-mentioned resistance testing device is not convenient for arranging the resistors when testing the resistors, and the resistor components need to be moved multiple times during the test, which can easily cause damage, increase costs, and result in low detection efficiency and great inconvenience. Utility Model Content
[0005] The utility model aims to provide a braking resistor automatic detection device, aiming to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A braking resistor automatic detection device comprises: an operating table, a feeding mechanism is installed on the surface of the operating table, a control panel and a display screen are installed on the surface of the operating table, a conveying rail is installed on the surface of the operating table, a driving wheel is installed on the surface of the conveying rail, a fill light mechanism is installed on the surface of the operating table, a detection mechanism is installed on the surface of the operating table, a feeding mechanism is installed on the surface of the operating table, a plurality of protective doors are installed on the surface of the operating table, and a plurality of supporting legs are installed at the bottom of the operating table.
[0008] As a preferred solution of the utility model, the feeding mechanism includes a feeding rack installed on the surface of the operating table, a limit rail is installed on the surface of the feeding rack, a first electric cylinder is installed on the surface of the feeding rack, a second electric cylinder is installed on the surface of the extended end of the first electric cylinder, a mounting frame is installed on the surface of the extended end of the second electric cylinder, two electromagnetic suction heads are installed on the surface of the mounting frame, and a guide block is installed on the surface of the feeding rack.
[0009] As a preferred solution of the utility model, a support plate is installed on the surface of the loading rack, and the surface of the guide block is inclined.
[0010] As a preferred solution of the utility model, the fill light mechanism includes a fill light frame installed on the surface of the operating table and equipped with two first slide rails, the surface of the first slide rails is slidably connected with a first slider, and the surface of the first slider opposite to the inner side is equipped with a fill light.
[0011] As a preferred solution of the utility model, the detection mechanism includes a detection frame installed on the surface of the operating table, two second slide rails are installed on the surface of the detection frame, the surface of the second slide rails is slidably connected to the second slider, the surface of the second slider is slidably connected to the first fixed plate, the surface of the first fixed plate is slidably connected to the second fixed plate, and a high-definition camera is installed on the relative inner side of the second fixed plate.
[0012] As a preferred solution of the utility model, the unloading mechanism includes a unloading seat and a collection box installed on the surface of the operating table, a third electric cylinder is installed on the surface of the unloading seat, a fourth electric cylinder is installed on the surface of the extended end of the third electric cylinder, and a unloading frame is installed on the surface of the fourth electric cylinder.
[0013] As a preferred solution of the utility model, the control panel is electrically connected to the display screen, the first electric cylinder, the second electric cylinder, the fill light, the high-definition camera and the third electric cylinder respectively.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] This solution can move the resistor through the setting of the feeding mechanism and move the resistor to the surface of the conveyor rail. At this time, the resistor is moved under the action of the driving wheel, and then the surface of the resistor is detected by the detection mechanism. At the same time, the fill light mechanism will fill light at the detection position of the detection mechanism, and then the unloading mechanism will move the defective resistor out. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0017] In the attached picture:
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the feeding mechanism in the structure of the utility model;
[0020] Figure 3 It is a schematic diagram of the fill light mechanism in the structure of the utility model;
[0021] Figure 4 It is a schematic diagram of the detection mechanism in the structure of the utility model;
[0022] Figure 5 It is a schematic diagram of the driving component in the structure of the utility model.
[0023] In the figure: 1. operating table; 2. feeding mechanism; 201. feeding rack; 202. limiting rail; 203. first electric cylinder; 204. second electric cylinder; 205. mounting frame; 206. electromagnetic suction head; 207. support plate; 208. guide block; 3. control panel; 4. display screen; 5. conveying rail; 6. driving wheel; 7. fill light mechanism; 701. fill light rack; 702. first slide rail; 703. first slider; 704. fill light; 8. detection mechanism; 801. detection rack; 802. second slide rail; 803. second slider; 804. first fixed plate; 805. second fixed plate; 806. high-definition camera; 9. unloading mechanism; 901. unloading seat; 902. third electric cylinder; 903. fourth electric cylinder; 904. unloading frame; 905. collection box; 10. protection door; 11. supporting leg. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0025] See also Figure 1-5 , the technical solution provided by this embodiment is as follows:
[0026] A braking resistor automatic detection device comprises: an operating table 1, a feeding mechanism 2 for feeding resistors is installed on the surface of the operating table 1, a control panel 3 and a display screen 4 are installed on the surface of the operating table 1, a conveying rail 5 is installed on the surface of the operating table 1, a driving wheel 6 is installed on the surface of the conveying rail 5, a filling light mechanism 7 for filling light for the resistors is installed on the surface of the operating table 1, a detection mechanism 8 for visual detection of the resistors is installed on the surface of the operating table 1, a discharge mechanism 9 for discharge defective resistors is installed on the surface of the operating table 1, a plurality of protection doors 10 are installed on the surface of the operating table 1, and a plurality of supporting legs 11 are installed at the bottom of the operating table 1. In this scheme, the resistors can be moved by setting the feeding mechanism 2, and the resistors are moved to the surface of the conveying rail 5. At this time, the resistors are moved under the action of the driving wheel 6, and then the surface of the resistors is detected by the detection mechanism 8, and at the same time, the filling light mechanism 7 will fill light on the detection position of the detection mechanism 8, and then the discharge mechanism 9 will remove the defective resistors.
[0027] Specifically, the loading mechanism 2 includes a loading rack 201 installed on the surface of the operating table 1, a limit rail 202 is installed on the surface of the loading rack 201, a first electric cylinder 203 is installed on the surface of the loading rack 201, a second electric cylinder 204 is installed on the surface of the extended end of the first electric cylinder 203, a mounting frame 205 is installed on the surface of the extended end of the second electric cylinder 204, two electromagnetic suction heads 206 are installed on the surface of the mounting frame 205, and a guide block 208 is installed on the surface of the loading rack 201.
[0028] In a specific embodiment of the utility model, the first electric cylinder 203 is started to drive the second electric cylinder 204 to move, and the second electric cylinder 204 is started to drive the installation frame 205 and the electromagnetic suction head 206 to move. At this time, under the action of the electromagnetic suction head 206, the resistor can be adsorbed and moved to the surface of the guide block 208. At this time, under the action of the guide block 208, the resistor lies flat on the surface of the limit rail 202, and the resistor is moved through the limit rail 202.
[0029] Specifically, a support plate 207 is installed on the surface of the loading rack 201, and the surface of the guide block 208 is inclined.
[0030] In a specific embodiment of the present invention, the support plate 207 is provided to facilitate supporting the resistor and keep the resistor in an upright state, and the inclined guide block 208 is provided to facilitate turning the resistor.
[0031] Specifically, the fill light mechanism 7 includes a fill light frame 701 installed on the surface of the operating table 1 and equipped with two first slide rails 702 . The surface of the first slide rail 702 is slidably connected to a first slider 703 . The inner surface of the first slider 703 is equipped with a fill light 704 .
[0032] In a specific embodiment of the present invention, by moving the first slider 703 on the surface of the first slide rail 702, the fill light 704 can be moved conveniently, thereby facilitating the adjustment of the fill light intensity.
[0033] Specifically, the detection mechanism 8 includes a detection frame 801 installed on the surface of the operating table 1, and two second slide rails 802 are installed on the surface of the detection frame 801. The surface of the second slide rail 802 is slidably connected to the second slider 803, and the surface of the second slider 803 is slidably connected to the first fixed plate 804, and the surface of the first fixed plate 804 is slidably connected to the second fixed plate 805, and a high-definition camera 806 is installed on the relatively inner side of the second fixed plate 805.
[0034] In a specific embodiment of the present invention, the second slider 803 moves on the surface of the first fixed plate 804, and the second fixed plate 805 moves on the surface of the first fixed plate 804, thereby driving the high-definition camera 806 to move, thereby realizing the detection of resistance.
[0035] Specifically, the unloading mechanism 9 includes an unloading seat 901 and a collection box 905 installed on the surface of the operating table 1. The surface of the unloading seat 901 is installed with a third electric cylinder 902, the surface of the extended end of the third electric cylinder 902 is installed with a fourth electric cylinder 903, and the surface of the fourth electric cylinder 903 is installed with an unloading frame 904.
[0036] In a specific embodiment of the utility model, when the third electric cylinder 902 is extended, it drives the fourth electric cylinder 903 and the unloading frame 904 to move. At this time, the resistor is limited by the unloading frame 904, and then the third electric cylinder 902 contracts to drive the resistor to fall into the collection box 905.
[0037] Specifically, the control panel 3 is electrically connected to the display screen 4 , the first electric cylinder 203 , the second electric cylinder 204 , the fill light 704 , the high-definition camera 806 and the third electric cylinder 902 , respectively.
[0038] In a specific embodiment of the present utility model, the display screen 4 is convenient for controlling the control panel 3 , the first electric cylinder 203 , the second electric cylinder 204 , the fill light 704 , the high-definition camera 806 and the third electric cylinder 902 .
[0039] Working principle: First, place the resistor on the surface of the loading rack 201, and support the resistor through the support plate 207. The first electric cylinder 203 starts to drive the second electric cylinder 204 to move. The second electric cylinder 204 starts to drive the installation frame 205 and the electromagnetic suction head 206 to move. At this time, the resistor can be adsorbed and moved to the surface of the guide block 208 under the action of the electromagnetic suction head 206. At this time, the resistor lies flat on the surface of the limit rail 202 under the action of the guide block 208, and the resistor is moved by the limit rail 202 and moved to the surface of the conveying rail 5. At this time, the resistor is adsorbed under the action of the driving wheel 6. The second slider 803 moves on the surface of the first fixed plate 804, and the second fixed plate 805 moves on the surface of the first fixed plate 804, thereby driving the high-definition camera 806 to move to detect the resistor, and at the same time moving the first slider 703 on the surface of the first slide rail 702, so as to facilitate the movement of the fill light 704 to fill in the resistor, and then the third electric cylinder 902 extends to drive the fourth electric cylinder 903 and the blanking frame 904 to move. At this time, the defective resistor is limited by the blanking frame 904, and then the third electric cylinder 902 contracts to drive the resistor to fall into the collection box 905.
[0040] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A braking resistor automatic detection device, characterized in that: include: An operating table (1) is provided, wherein a loading mechanism (2) is installed on the surface of the operating table (1), a control panel (3) and a display screen (4) are installed on the surface of the operating table (1), a conveying rail (5) is installed on the surface of the operating table (1), a driving wheel (6) is installed on the surface of the conveying rail (5), a fill light mechanism (7) is installed on the surface of the operating table (1), a detection mechanism (8) is installed on the surface of the operating table (1), a unloading mechanism (9) is installed on the surface of the operating table (1), a plurality of protective doors (10) are installed on the surface of the operating table (1), and a plurality of supporting legs (11) are installed at the bottom of the operating table (1).
2. The automatic detection device for brake resistance according to claim 1, characterized in that: The feeding mechanism (2) comprises a feeding rack (201) mounted on the surface of the operating table (1), a limit rail (202) being mounted on the surface of the feeding rack (201), a first electric cylinder (203) being mounted on the surface of the feeding rack (201), a second electric cylinder (204) being mounted on the surface of the extended end of the first electric cylinder (203), a mounting frame (205) being mounted on the surface of the extended end of the second electric cylinder (204), two electromagnetic suction heads (206) being mounted on the surface of the mounting frame (205), and a guide block (208) being mounted on the surface of the feeding rack (201).
3. The automatic detection device for brake resistance according to claim 2 is characterized in that: A support plate (207) is installed on the surface of the loading rack (201), and the surface of the guide block (208) is arranged to be inclined.
4. The automatic detection device for brake resistance according to claim 3 is characterized in that: The fill light mechanism (7) comprises a fill light frame (701) mounted on the surface of the operating table (1) and equipped with two first slide rails (702), the surfaces of the first slide rails (702) being slidably connected to first sliders (703), and the surface of the first sliders (703) opposite to the inner side thereof being equipped with fill light lamps (704).
5. The automatic detection device for brake resistance according to claim 4, characterized in that: The detection mechanism (8) comprises a detection frame (801) mounted on the surface of an operating table (1); two second slide rails (802) are mounted on the surface of the detection frame (801); the surfaces of the second slide rails (802) are slidably connected to second sliders (803); the surface of the second sliders (803) are slidably connected to a first fixed plate (804); the surface of the first fixed plate (804) is slidably connected to a second fixed plate (805); and a high-definition camera (806) is mounted on the opposite inner side of the second fixed plate (805).
6. The automatic detection device for brake resistance according to claim 5, characterized in that: The material unloading mechanism (9) comprises a material unloading seat (901) and a collection box (905) mounted on the surface of the operating table (1); a third electric cylinder (902) is mounted on the surface of the material unloading seat (901); a fourth electric cylinder (903) is mounted on the surface of an extended end of the third electric cylinder (902); and a material unloading frame (904) is mounted on the surface of the fourth electric cylinder (903).
7. The automatic detection device for brake resistance according to claim 6, characterized in that: The control panel (3) is electrically connected to the display screen (4), the first electric cylinder (203), the second electric cylinder (204), the fill light (704), the high-definition camera (806) and the third electric cylinder (902) respectively.
Citation Information
Patent Citations
Resistance detection device
CN211826240U