A multi-stage pretreatment lower warehouse for fluff and cotton materials
By designing the detection components and an air pump dispersion nozzle system in the pretreatment bin, the problem of not detecting impurities inside the wool cotton material in the prior art is solved, the quality of the wool cotton is improved, and the impurities are removed through an alarm to ensure high-quality treatment.
Patent Information
- Application Number
- CN202421216745.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-30
AI Technical Summary
In the prior art, the pretreatment lower chamber cannot detect internal impurities in the lint cotton material during pretreatment, resulting in low quality of the lint cotton after pretreatment.
A pretreatment lower chamber for multi-stage wool cotton materials is designed, including a detection component, which consists of a detection box, a support frame, an installation cylinder and an industrial detection camera. The wool cotton materials are stirred by driving the agitator rod to facilitate uniform inspection of the industrial detection camera, and the wool cotton materials are dispersed through an air pump and a dispersed nozzle to avoid impurities wrapping on the stirring structure.
Through this design, it is possible to effectively detect internal impurities in lint cotton materials, improve the quality of lint cotton after pretreatment, and remind staff to remove impurities through an alarm to ensure high-quality treatment of lint cotton materials.
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Figure CN222695368U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fluff and cotton materials, in particular to a multi-stage pretreatment lower bin for fluff and cotton materials. Background Art
[0002] Long-staple cotton is a type of cotton with longer fibers, also known as sea island cotton. It refers to various varieties of sea island cotton and sea-land hybrid cotton. The fibers are long, fine and soft, milky white or light yellow in color, rich in mercerization, and of excellent quality. Long-staple cotton needs to be pre-treated in a pre-treatment bin before use.
[0003] Patent document CN217535468U discloses a multi-stage pretreatment lower bin for lint and cotton materials. “The pretreatment lower bin in the patent document cannot detect internal impurities in the lint and cotton materials during pretreatment, resulting in low quality of the lint and cotton after pretreatment. Utility Model Content
[0004] One purpose of the present application is to provide a multi-stage pretreatment lower bin for lint and cotton materials, so as to solve the technical problem in the prior art that the pretreatment lower bin cannot detect internal impurities in the lint and cotton materials during pretreatment, thereby resulting in low quality of the lint and cotton after pretreatment.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-stage pre-treatment lower warehouse for fluff materials, including a processing warehouse, a detection component is installed on the top of the processing warehouse, and the detection component is used to detect the fluff materials. The detection component includes a detection box, a support frame, a mounting tube and an industrial detection camera. The detection box is fixed on the top of the processing warehouse, and a support frame is installed on the back of the detection box. The mounting tube runs through the top of the support frame. The industrial detection camera is installed inside the mounting tube, and the detection end of the industrial detection camera faces the inside of the detection box.
[0006] Preferably, a driving motor is installed on one side of the detection box, a rotating shaft is connected to the inside of the detection box, and stirring rods are symmetrically installed on the outside of the rotating shaft.
[0007] Preferably, a controller is installed on the front of the detection box, an alarm is installed on the top of the support frame, and the alarm is connected to the industrial detection camera.
[0008] Preferably, an entry channel is installed on the top of the processing chamber, and the top of the entry channel is connected with the bottom of the detection box through the top, and a blocking plate is installed through the front of the top of the entry channel.
[0009] Preferably, an observation window is installed on the front of the processing chamber, an air pump is installed on one side of the processing chamber, a connecting pipe is installed at the output end of the air pump, and the connecting pipe passes through the inner wall of the processing chamber.
[0010] Preferably, a fixed shell is symmetrically installed on the back of the processing chamber, a mounting pipe is installed inside the fixed shell, and the mounting pipe is connected to the connecting pipe through a joint, and a dispersion nozzle connected to the mounting pipe is installed on the front of the fixed shell.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The driving motor in the utility model converts electrical energy into kinetic energy after being energized, thereby driving the internal rotating shaft of the detection box to rotate, so that the stirring rod stirs the velvet material inside the detection box, thereby facilitating the industrial detection camera to uniformly detect the velvet material and avoiding impurities inside the velvet material that cannot be detected. The industrial detection camera uses color to distinguish impurities. When the industrial detection camera detects impurities, the alarm sounds an alarm to remind the staff to remove the impurities in the velvet material.
[0013] 2. In the utility model, the operation of the air pump is controlled by a controller. The air pump compresses the air and ejects it through the connecting pipe. The ejected gas enters the installation pipe and is finally ejected through the dispersion nozzle. The dispersion nozzle ejects high-pressure gas to disperse the fluff material in the processing bin, avoiding the use of stirring to disperse, which causes the fluff material to be entangled on the stirring structure and is inconvenient to handle. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional diagram of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the detection box of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of an industrial inspection camera of the utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the dispersion nozzle of the utility model.
[0018] In the figure: 1. Processing chamber; 2. Observation window; 3. Air pump; 4. Connecting pipe; 5. Fixed shell; 6. Mounting pipe; 7. Dispersion nozzle; 8. Entry channel; 9. Blocking plate; 10. Inspection box; 11. Controller; 12. Drive motor; 13. Rotating shaft; 14. Stirring rod; 15. Support frame; 16. Alarm; 17. Mounting tube; 18. Industrial inspection camera. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] See also Figure 1 , Figure 2 and Figure 3 , an embodiment provided by the utility model: a multi-stage pretreatment lower bin for fluff material;
[0023] It includes a processing bin 1 and a detection component. The detection component is installed on the top of the processing bin 1. The detection component is used to detect lint and cotton materials. The detection component includes a detection box 10, a support frame 15, a mounting tube 17 and an industrial detection camera 18. The detection box 10 is fixed on the top of the processing bin 1. The support frame 15 is installed on the back of the detection box 10. The mounting tube 17 runs through the top of the support frame 15. The industrial detection camera 18 is installed inside the mounting tube 17, and the detection end of the industrial detection camera 18 faces the inside of the detection box 10. A driving motor 12 is installed on one side of the detection box 10. The inside of the detection box 10 is connected to a rotating shaft 13, and a stirring rod 14 is symmetrically installed on the outside of the rotating shaft 13. A controller 11 is installed on the front of the detection box 10. An alarm 16 is installed on the top of the support frame 15, and the alarm 16 is connected to the industrial detection camera 18.
[0024] In the detection component, the industrial detection camera 18 is installed above the detection box 10 through the support frame 15. The interior of the detection box 10 is used to store the fluff that needs to be detected. The controller 11 controls the operation of the drive motor 12. The drive motor 12 converts electrical energy into kinetic energy after power-on, thereby driving the internal rotating shaft 13 of the detection box 10 to rotate, so that the stirring rod 14 stirs the fluff material inside the detection box 10, thereby facilitating the industrial detection camera 18 to uniformly detect the fluff material and avoid impurities in the fluff material that cannot be detected. The industrial detection camera 18 uses color to distinguish impurities. When the industrial detection camera 18 detects impurities, the alarm 16 alarms to remind the staff to remove the impurities in the velvet material.
[0025] See also Figure 1 and Figure 4 , an embodiment provided by the utility model: a multi-stage pretreatment lower bin for fluff material;
[0026] It includes an air pump 3 and a dispersing nozzle 7. An inlet channel 8 is installed on the top of the processing chamber 1, and the top of the inlet channel 8 is connected to the bottom of the detection box 10. A blocking plate 9 is installed on the top front of the inlet channel 8. An observation window 2 is installed on the front of the processing chamber 1. An air pump 3 is installed on one side of the processing chamber 1. A connecting pipe 4 is installed on the output end of the air pump 3, and the connecting pipe 4 penetrates the inner wall of the processing chamber 1. A fixed shell 5 is symmetrically installed on the back of the processing chamber 1. A mounting pipe 6 is installed inside the fixed shell 5, and the mounting pipe 6 is connected to the connecting pipe 4 through a joint. A dispersing nozzle 7 connected to the mounting pipe 6 is installed on the front of the fixed shell 5;
[0027] After the lint and cotton material is detected, the blocking plate 9 is pulled out to allow the lint and cotton material to enter the interior of the processing bin 1 through the entry channel 8. The lint and cotton material inside the processing bin 1 can be conveniently viewed through the observation window 2. After the lint and cotton material enters, the controller 11 controls the operation of the air pump 3. The air pump 3 compresses the air and sprays it through the connecting pipe 4. The sprayed gas enters the installation pipe 6 and is finally sprayed out through the dispersion nozzle 7. The dispersion nozzle 7 sprays high-pressure gas to disperse the lint and cotton material in the processing bin 1, avoiding the use of stirring to disperse, which causes the lint and cotton material to be entangled on the stirring structure and is inconvenient to handle.
[0028] Working principle: Before using the pretreatment lower bin of the multi-segment fluff material, you should first check whether there are any problems that affect the use of the pretreatment lower bin of the multi-segment fluff material. First, place the processing lower bin at the location where it needs to be used, and then place the fluff and cotton to be pretreated in the detection box 10 for stirring. Use the industrial detection camera 18 to detect the fluff and cotton material. After the detection is completed, the fluff and cotton material enters the processing bin 1 through the entry channel 8, and uses the air pump 3 to provide high-pressure gas to make the dispersion nozzle 7 spray gas to disperse the fluff and cotton in the processing bin 1.
[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any figure mark in the claims should not be regarded as limiting the claims involved.
Claims
1. A multi-stage pre-treatment lower bin for lint and cotton materials, comprising a treatment bin (1), characterized in that: A detection component is installed on the top of the processing bin (1), and the detection component is used to detect the fluff material. The detection component comprises a detection box (10), a support frame (15), a mounting tube (17) and an industrial detection camera (18). The detection box (10) is fixed on the top of the processing bin (1), and a support frame (15) is installed on the back of the detection box (10). The mounting tube (17) runs through the top of the support frame (15). The industrial detection camera (18) is installed inside the mounting tube (17), and the detection end of the industrial detection camera (18) faces the inside of the detection box (10).
2. The multi-stage pretreatment lower bin for lint and cotton materials according to claim 1, characterized in that: A driving motor (12) is installed on one side of the detection box (10), a rotating shaft (13) is connected to the interior of the detection box (10), and a stirring rod (14) is symmetrically installed on the outside of the rotating shaft (13).
3. The multi-stage pretreatment lower bin for lint and cotton materials according to claim 1, characterized in that: A controller (11) is installed on the front of the detection box (10), an alarm (16) is installed on the top of the support frame (15), and the alarm (16) is connected to an industrial detection camera (18).
4. The multi-stage pretreatment lower bin for lint and cotton materials according to claim 1, characterized in that: An entry channel (8) is installed on the top of the processing chamber (1), and the top of the entry channel (8) is connected to the bottom of the detection box (10) through the top, and a blocking plate (9) is installed on the front of the top of the entry channel (8).
5. The multi-stage pretreatment lower bin for lint and cotton materials according to claim 4, characterized in that: An observation window (2) is installed on the front of the processing chamber (1), an air pump (3) is installed on one side of the processing chamber (1), a connecting pipe (4) is installed at the output end of the air pump (3), and the connecting pipe (4) passes through the inner wall of the processing chamber (1).
6. The multi-stage pretreatment lower bin for lint and cotton materials according to claim 5, characterized in that: A fixed shell (5) is symmetrically mounted on the back of the processing chamber (1), a mounting pipe (6) is mounted inside the fixed shell (5), and the mounting pipe (6) is connected to the connecting pipe (4) via a joint, and a dispersion nozzle (7) connected to the mounting pipe (6) is mounted on the front of the fixed shell (5).
Citation Information
Patent Citations
Pretreatment lower bin for multi-section staple cotton materials
CN217535468U