A wire rolling machine with automatic timing and early warning functions
By designing a system with automatic timing and early warning functions in the wire rolling mill, the problem of operators being difficult for accurate timing and timely checking tools is solved, and the efficient operation of the equipment and the improvement of product quality is achieved.
Patent Information
- Application Number
- CN202421379994.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-18
AI Technical Summary
During the processing of the wire rolling mill, it is difficult for operators to accurately timely check the tool, resulting in tool damage or defective products, resulting in waste.
A wire tilting machine with automatic timing and early warning functions is designed, including a control display screen, a rotating mount, an electric motor, a sliding lift plate, an electric push rod, a fixed support plate and a detection and warning system. The system can automatically time and alarm through an alarm, voice horn and beep warning light after the set time is reached, reminding the operator to check and replace the tool.
Automatic timing and timely alarm are realized to ensure that operators can check and replace tools in a timely manner, avoid damage and defective products caused by excessive use of equipment, and improve production efficiency and product quality.
Smart Images
Figure CN222695619U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire rolling machines, in particular to a wire rolling machine with automatic timing and early warning functions. Background Art
[0002] The wire rolling machine is a common metal processing equipment, also called a wire rolling machine or a wire rolling machine. It is mainly used to realize the plastic deformation of metal materials. The metal materials are rolled multiple times to finally realize the process of turning coarse materials into fine wires. When the wire rolling equipment is processed, the operating standard requires a fixed time period to check the tool, but the operator needs to time it by himself and check it by himself after a fixed time. The operator is prone to forget the time or is busy with production, resulting in the equipment processing to a fixed time period. The tool is not checked in time. If the tool is close to damage or is damaged during use, it is not checked in time, resulting in defective products and waste. Therefore, a wire rolling machine with automatic timing and early warning functions is needed to solve the above-mentioned problems. Utility Model Content
[0003] The utility model aims to provide a wire rolling machine with automatic timing and early warning functions to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a wire rolling machine with automatic timing and early warning functions, comprising a wire rolling machine, a supporting fixed base and a detection and warning system, wherein the supporting fixed base is fixedly connected to the bottom end of the wire rolling machine, the detection and warning system is fixedly connected to the outer end of the supporting fixed base, the detection and warning system comprises a control display screen, a rotating mounting frame, a motor, a sliding lifting plate, an electric push rod, a fixed support plate and a limit frame, the limit frame is fixedly connected to the upper end of the fixed support plate, the electric push rod is fixedly connected to the side end of the limit frame, the sliding lifting plate is slidably clamped inside the limit frame, and the driving end of the electric push rod is fixedly connected to the side end of the sliding lifting plate, the rotating mounting frame is rotatably clamped inside the upper end of the sliding lifting plate, the motor is fixedly mounted on the upper side end of the sliding lifting plate, and the driving end of the motor is fixedly connected to the middle part of the rotating mounting frame through a reducer, and the control display screen is fixedly connected to the rotating mounting frame.
[0005] Preferably, a buzzer warning light is fixedly mounted on the outer end of the limit frame.
[0006] Preferably, an alarm and a voice announcer are fixedly mounted on the outer end of the limit frame, and the alarm and the voice announcer are located below the buzzer warning light.
[0007] Preferably, a pressure sensor is symmetrically fixedly mounted on the upper part of the fixed support plate and located on the outer side of the limit frame, and a stepping detection plate is fixedly mounted on the upper end of the pressure sensor.
[0008] Preferably, the fixed support plate is fixedly connected to the supporting fixed base.
[0009] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0010] The utility model adds a timing function in the control display screen. When the wire rolling machine is in operation, timing is performed, and the time period is set by the personnel. In addition, an alarm, a voice announcer and a buzzer warning light are installed on the equipment. After the required processing time is reached, the alarm, the voice announcer and the buzzer warning light will sound an alarm in time to remind the personnel to come and check and replace the cutting tools. Only when the personnel step on the step detection plate and the pressure sensor detects the specified pressure, the alarm, the voice announcer and the buzzer warning light will stop working, thereby ensuring that the personnel fully observe the time set on the control display screen, and after the processing time requirement is reached, the alarm will be fully sounded to remind the personnel to check and replace the cutting tools. Starting the electric push rod can indirectly control the height of the control display screen. Starting the motor can adjust and control the use angle of the control display screen by controlling the rotation of the rotating mounting frame through the reducer, so that the content on the control display screen can be conveniently observed and used by personnel of different heights. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the main three-dimensional structure of the utility model;
[0012] Figure 2 This is a schematic diagram of the structure of the detection and warning system of the utility model;
[0013] Figure 3 It is a schematic diagram of the bottom structure of the stepping detection plate of the utility model.
[0014] In the figure: 1-wire rolling machine, 2-support fixed base, 3-detection warning system, 4-control display screen, 5-rotation mounting frame, 6-motor, 7-sliding lifting plate, 8-electric push rod, 9-fixed support plate, 10-alarm, 11-stepping detection plate, 12-pressure sensor, 13-limit frame, 14-voice announcer, 15-buzzer warning light. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0016] See also Figure 1-3 , the utility model provides an embodiment: a wire rolling machine with automatic timing and early warning functions, including a wire rolling machine 1, a supporting fixed base 2 and a detection and warning system 3, the supporting fixed base 2 is fixedly connected to the bottom end of the wire rolling machine 1, the detection and warning system 3 is fixedly connected to the outer end of the supporting fixed base 2, the detection and warning system 3 includes a control display screen 4, a rotating mounting frame 5, a motor 6, a sliding lifting plate 7, an electric push rod 8, a fixed support plate 9 and a limit frame 13, the limit frame 13 is fixedly connected to the upper end of the fixed support plate 9, the electric push rod 8 is fixedly connected to the side end of the limit frame 13, the sliding lifting plate 7 is slidably connected to the inside of the limit frame 13, and the driving end of the electric push rod 8 is fixedly connected to the side end of the sliding lifting plate 7, the rotating mounting frame 5 is rotatably connected to the inside of the upper end of the sliding lifting plate 7, the motor 6 is fixedly installed on the upper side end of the sliding lifting plate 7, and the driving end of the motor 6 is fixedly connected to the middle part of the rotating mounting frame 5 through a reducer, and the control display screen 4 is fixedly connected to the rotating mounting frame 5.
[0017] A buzzer warning light 15 is fixedly mounted on the outer end of the limit frame 13 , and an alarm 10 and a voice announcer 14 are fixedly mounted on the outer end of the limit frame 13 , and the alarm 10 and the voice announcer 14 are located below the buzzer warning light 15 , which serve as an alarm reminder.
[0018] A pressure sensor 12 is symmetrically fixedly installed on the upper part of the fixed support plate 9 and outside the limit frame 13. A stepping detection plate 11 is fixedly installed on the upper end of the pressure sensor 12, so that the staff can fully and timely observe and operate the display screen 4.
[0019] The fixed support plate 9 is fixedly connected to the support fixed base 2, playing the role of fixed connection and support.
[0020] Working principle: a timing function is added to the control display screen 4. When the wire rolling machine 1 is in operation, timing is performed. The time period is set by the personnel themselves, and an alarm 10, a voice announcer 14 and a buzzer warning light 15 are installed on the equipment. After the required processing time is reached, the alarm 10, the voice announcer 14 and the buzzer warning light 15 will sound an alarm in time to remind the personnel to come and check and replace the tools. Only when the personnel steps on the step detection plate 11 and the pressure sensor 12 detects the specified pressure, the alarm 10, the voice announcer 14 and the buzzer warning light 15 will stop working, thereby ensuring that the personnel fully observe the time set on the control display screen 4, and after the processing time requirement is met, the alarm will be fully sounded to remind the personnel to check and replace the tools. Starting the electric push rod 8 can indirectly control the height of the control display screen 4. Starting the motor 6 can adjust and control the use angle of the control display screen 4 by controlling the rotation of the rotating mounting frame 5 through the reducer, so that the content on the control display screen 4 can be conveniently observed and used by people of different heights.
[0021] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wire rolling machine with automatic timing and early warning functions, comprising a wire rolling machine (1), a supporting fixed base (2) and a detection and warning system (3), characterized in that: The supporting fixed base (2) is fixedly connected to the bottom end of the wire rolling machine (1); the detecting and warning system (3) is fixedly connected to the outer end of the supporting fixed base (2); the detecting and warning system (3) comprises a control display screen (4), a rotating mounting frame (5), a motor (6), a sliding lifting plate (7), an electric push rod (8), a fixed supporting plate (9) and a limit frame (13); the limit frame (13) is fixedly connected to the upper end of the fixed supporting plate (9); the electric push rod (8) is fixedly connected to the side end of the limit frame (13). The sliding lifting plate (7) is slidably engaged inside the limiting frame (13), and the driving end of the electric push rod (8) is fixedly connected to the side end of the sliding lifting plate (7), the rotating mounting frame (5) is rotatably engaged inside the upper end of the sliding lifting plate (7), the motor (6) is fixedly mounted on the upper side end of the sliding lifting plate (7), and the driving end of the motor (6) is fixedly connected to the middle of the rotating mounting frame (5) through a reducer, and the control display screen (4) is fixedly connected to the rotating mounting frame (5).
2. A wire rolling machine with automatic timing and early warning functions according to claim 1, characterized in that: A buzzer warning light (15) is fixedly mounted on the outer end of the limit frame (13).
3. A wire rolling machine with automatic timing and early warning functions according to claim 2, characterized in that: An alarm (10) and a voice announcer (14) are fixedly mounted on the outer end of the limit frame (13), and the alarm (10) and the voice announcer (14) are located below the buzzer warning light (15).
4. A wire rolling machine with automatic timing and early warning functions according to claim 3, characterized in that: A pressure sensor (12) is symmetrically fixedly mounted on the upper part of the fixed support plate (9) and located outside the limit frame (13), and a stepping detection plate (11) is fixedly mounted on the upper end of the pressure sensor (12).
5. A wire rolling machine with automatic timing and early warning functions according to claim 4, characterized in that: The fixed support plate (9) is fixedly connected to the supporting fixed base (2).