A cutting device for welding pipe processing
By designing the cutting device for welding pipe processing, using automated control systems and advanced cutting technology, the problems of low efficiency and low accuracy of traditional welded pipe cutting methods are solved, and efficient and accurate welded pipe cutting is achieved, which improves production efficiency and processing quality.
Patent Information
- Application Number
- CN202421411868.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-20
AI Technical Summary
Traditional welded pipe cutting methods are low in efficiency, low in accuracy, and have safety hazards, making it difficult to meet the requirements of the welded pipe processing industry for production efficiency and processing quality.
Design a cutting device for welding pipe processing, including cutting main frame, workbench, welded pipe passage, clamping components, cutting components and discharge push components. It adopts automated control systems and advanced cutting technologies such as laser cutting or plasma cutting to achieve automated cutting and high-precision cutting.
Through automated clamping components and cutting components, the device can quickly and accurately complete the cutting work of welded pipes, greatly improving work efficiency and cutting accuracy, reducing safety risks, and reasonably design and simple operation, which is suitable for the needs of the welded pipe processing industry.
Smart Images
Figure CN222696123U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welded pipe cutting, in particular to a cutting device for welding pipe processing. Background Art
[0002] The demand for cutting devices for welded pipe processing mainly stems from the production efficiency and processing quality requirements of the welded pipe processing industry. Welded pipe is an important material widely used in the fields of petroleum, natural gas, chemical industry, electricity, construction, etc. Its production process requires multiple links, including cutting, welding, grinding, etc. Among them, cutting is one of the important links in the production process of welded pipes, and traditional cutting methods often have problems such as low efficiency, low precision, and inconvenient operation. Therefore, it is necessary to use cutting devices for welded pipe processing to solve these problems; traditional welded pipe cutting methods usually use manual cutting or mechanical cutting, which are not only inefficient, but also difficult to ensure cutting accuracy and cutting quality. Cutting devices for welded pipe processing use advanced cutting technologies, such as laser cutting, plasma cutting, etc., which can greatly improve cutting efficiency while ensuring cutting accuracy and cutting quality. Traditional welded pipe cutting methods often have the problem of low cutting accuracy, which will lead to unstable quality of welded pipes and even affect the use of welded pipes. Traditional welded pipe cutting methods usually require manual operation, which is not only inconvenient to operate, but also has safety hazards. The cutting device for welded pipe processing adopts an automated control system, which can realize automated cutting, reduce manual intervention, and improve production efficiency and safety. The emergence of the cutting device for welded pipe processing can greatly improve the production efficiency and processing quality of welded pipes, reduce production costs and safety risks, and is an indispensable and important equipment in the welded pipe processing industry. Utility Model Content
[0003] The utility model aims to solve the technical problem of cutting for welding pipe processing at least to a certain extent. To this end, the utility model provides a cutting device for welding pipe processing.
[0004] The utility model adopts the following technical scheme to solve its technical problems: a cutting device for welding pipe processing, which specifically comprises a cutting main body frame and a workbench, wherein a welding pipe channel, a clamping component, a cutting assembly and a material discharging and pushing component are fixedly connected to the cutting main body frame, the welding pipe channel is arranged on one side of the workbench, the clamping component is arranged on the workbench, the clamping component comprises a supporting seat, a pressing block and a clamping seat arranged at both ends of the workbench, the pressing block is arranged on the clamping seat, the clamping seat is connected to the supporting seat, the supporting seat is arranged on the workbench, the cutting assembly is arranged on the clamping seat, the cutting assembly comprises a cutting knife and a driving assembly connected to the cutting knife and used for reciprocatingly driving the cutting knife so that the cutting knife continuously abuts against the workbench, a limiting mechanism is arranged on the welding pipe on one side of the support seat on the workbench in the material discharging direction, and a material discharging and pushing component is arranged on the other side of the limiting mechanism.
[0005] In a preferred embodiment of the present utility model, the limiting mechanism includes a limiting seat and a limiting slide groove, the limiting seat is provided with a limiting slide groove, the opening of the limiting slide groove faces downward and abuts against the workbench.
[0006] In a preferred embodiment of the utility model, a limiting knife groove is provided directly below the cutter, the limiting knife groove is perpendicular to the cutter, and the cutter can extend into the limiting knife groove to cut the welded pipe.
[0007] In a preferred embodiment of the utility model, the driving assembly includes a power output shaft and a driving motor arranged up and down, the driving motor is supported on the top of the clamping seat through a support rod, one end of the power output shaft is connected to the driving motor, and the other end is connected to the cutter.
[0008] In a preferred embodiment of the utility model, the discharging pushing component includes a discharging rack, a pushing cylinder and a discharging inclined plate. The discharging rack is arranged on a workbench, the pushing cylinder is arranged on the discharging rack, the discharging inclined plate is arranged on one side of the workbench, and the discharging inclined plate is inclined and lower than the workbench.
[0009] In a preferred embodiment of the present invention, a dust outlet is provided under the cutting body frame.
[0010] The beneficial effects of the utility model are as follows: after adopting the above structure, the cutting device for processing welded pipes can quickly and accurately complete the cutting of welded pipes through the automated clamping components and cutting components, greatly improving the work efficiency; due to the setting of the clamping components, the welded pipes can be stably fixed to prevent the welded pipes from moving or sliding during the cutting process, thereby improving the safety of cutting; through the reciprocating drive of the driving component, the cutter can accurately collide with the workbench, thereby ensuring the cutting accuracy. The setting of the limiting mechanism can also ensure the accurate position of the welded pipe during the cutting process. The entire cutting device is reasonably designed, simple to operate, and convenient for staff to use. The dust outlet arranged under the cutting body frame can effectively collect the dust and waste generated during the cutting process, which is beneficial to environmental protection. In summary, the cutting device for processing welded pipes has the advantages of high work efficiency, high safety, high cutting accuracy, simple operation and strong environmental protection. It is a very practical equipment for the welded pipe processing industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0012] Figure 2 It is a schematic diagram of the structure of the clamping component and the cutting assembly of the utility model;
[0013] In the figure: 1-cutting body frame, 2-workbench, 3-welding pipe channel, 4-support seat, 5-pressure block, 6-clamping seat, 7-cutter, 8-limit seat, 9-limit slide groove, 10-limit knife groove, 11-power output shaft, 12-drive motor, 13-support rod, 14-discharging rack, 15-pushing cylinder, 16-discharging inclined plate, 17-dust outlet. DETAILED DESCRIPTION
[0014] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0015] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0016] like Figure 1 and Figure 2As shown, a cutting device for welding pipe processing, the cutting device for welding pipe processing specifically comprises a cutting main body frame 1 and a workbench 2, a welding pipe channel 3, a clamping component, a cutting assembly and a discharge pushing component are fixedly connected to the cutting main body frame 1, the welding pipe channel 3 is arranged on one side of the workbench 2, the clamping component is arranged on the workbench 2, the clamping device comprises a supporting seat 4, a pressing block 5 and a clamping seat 6 arranged at both ends of the workbench 2, the pressing block 5 is arranged on the clamping seat 6, the clamping seat 6 is connected to the supporting seat 4, the supporting seat 4 is arranged on the workbench 2, the cutting assembly is arranged on the clamping seat 6, the cutting assembly comprises a cutter 7 and a driving assembly connected to the cutter 7 and used for reciprocatingly driving the cutter 7 so that the cutter 7 is continuously against the workbench 2, a limiting mechanism is arranged on one side of the support seat 4 on the workbench 2 in the discharge direction of the welding pipe, and a discharge pushing component is arranged on the other side of the limiting mechanism Parts; during implementation, the cutting main body frame 1 is the main frame of the entire cutting device, providing support and stability for other parts; the workbench 2 is the main platform for placing and cutting the welded pipe, which provides a stable working environment for the welded pipe; the welded pipe channel 3 is used to guide the welded pipe into the cutting device to ensure that the welded pipe can smoothly reach the cutting position; the clamping components include a support seat 4, a pressure block 5 and a clamping seat 6; working together, they are used to stably fix the welded pipe to ensure the cutting accuracy; the support seat 4 is fixed on the workbench to provide support for the clamping seat and the pressure block; the pressure block 5 is arranged on the clamping seat to press the welded pipe from one side to prevent it from moving during the cutting process; the clamping seat 6 is connected to the support seat and cooperates with the pressure block to fix the welded pipe from both sides; the cutting assembly includes a cutter 7 and a drive assembly, which is responsible for performing the cutting operation of the welded pipe; the cutter 7 is used to cut the welded pipe.
[0017] like Figure 1 As shown, on the basis of the above method, the limiting mechanism includes a limiting seat 8 and a limiting slide groove 9, and the limiting seat 8 is provided with a limiting slide groove 9, the opening of the limiting slide groove 9 faces downward and abuts against the workbench 2; in implementation, the opening of the limiting slide groove 9 faces downward and abuts against the workbench 2, and this structure can effectively limit the movement of the welded pipe during the cutting process, thereby enhancing the stability of the welded pipe processing; the design of the limiting slide groove 9 enables the welded pipe to move only along a predetermined path during the cutting process, so that the position of the welded pipe can be accurately controlled, thereby ensuring the cutting accuracy; the opening of the limiting slide groove 9 faces downward, which is convenient for the operator to place the welded pipe in the slide groove, and can clearly see the position of the welded pipe, thereby making it easier to adjust the position of the welded pipe to achieve the best cutting effect.
[0018] like Figure 2As shown, based on the above method, a limiting knife groove 10 is further provided at the position directly below the cutter 7, and the limiting knife groove 10 is perpendicular to the cutter 7, and the cutter 7 can extend into the limiting knife groove 10 to cut the welded pipe; in practice, the limiting knife groove 10 is perpendicular to the cutter 7, which means that the cutter can move along a precise and fixed path during cutting. This vertical relationship ensures that the cutter will not deviate from the predetermined trajectory during the cutting process.
[0019] like Figure 2 As shown, on the basis of the above method, the driving assembly includes a power output shaft 11 and a driving motor 12 arranged up and down, and the driving motor 12 is supported on the top of the clamping seat 6 through a support rod 13, one end of the power output shaft 11 is connected to the driving motor 12, and the other end is connected to the cutter 7; in implementation, the driving motor 12 is directly supported on the top of the clamping seat 6 through the support rod 13. This layout makes the entire driving assembly compact, one end of the power output shaft 11 is directly connected to the driving motor 12, and the other end is connected to the cutter 7. This direct transmission method reduces energy loss and mechanical friction during the transmission process.
[0020] like Figure 1 As shown, on the basis of the above method, the discharging and pushing component includes a discharging frame 14, a pushing cylinder 15 and a discharging inclined plate 16. The discharging frame 14 is arranged on the workbench 2, the pushing cylinder 15 is arranged on the discharging frame 14, the discharging inclined plate 16 is arranged on one side of the workbench 2, and the discharging inclined plate 16 is inclined and lower than the workbench 5; in implementation, the discharging and pushing component can automatically push the cut welded pipe from the workbench through the drive of the pushing cylinder 15, and the setting of the discharging inclined plate 16 enables the cut welded pipe to slide down smoothly along the inclined plate, which is convenient for collection and further processing. At the same time, the design of the inclined plate can also prevent the welded pipe from being blocked or accumulated during the discharging process. The design of the discharging and pushing component can be adjusted according to different welded pipe sizes and processing requirements. For example, the angle and height of the discharging inclined plate 16 can be adjusted to adapt to welded pipes of different specifications. This flexibility enables the cutting device to adapt to a variety of different processing scenarios; the driving mode of the push cylinder 15 is stable and reliable, which can ensure that no accidents will occur during the discharge of the welded pipe. The inclination angle and surface smoothness of the discharge inclined plate 16 are also carefully designed to prevent the welded pipe from sliding or colliding during the downward sliding process.
[0021] like Figure 1 As shown, on the basis of the above method, a dust outlet 17 is further provided under the cutting body frame 1; in implementation, the dust outlet 17 is placed under the cutting body frame to collect dust and waste generated during the cutting process to keep the working environment clean.
[0022] In the specific working process of the cutting device for processing the new type of welded pipe, the preparation stage: the welded pipe is placed at the entrance of the welded pipe channel 3, and the welded pipe gradually approaches the cutting position under the guidance of the channel; the clamping parts are adjusted to ensure that the support seat 4, the pressure block 5 and the clamping seat 6 are correctly installed and in a suitable position to stably fix the welded pipe; the welded pipe is positioned and fixed, and the welded pipe continues to move until one end of it reaches the position of the clamping seat 6, and the pressure block 5 and the clamping seat 6 of the clamping parts are used to fix the welded pipe from both sides to ensure that it will not move during the cutting process; cutting operation: start the drive motor 12, and the drive motor drives the cutter 7 to reciprocate through the power output shaft 11. During the up and down movement, the cutter 7 extends into the limiting knife groove 10, contacts the welded pipe on the workbench 2 and applies sufficient pressure to cut. During the cutting process, the limiting mechanism (including the limiting seat 8 and the limiting slide 9) ensures that the welded pipe can only move along the predetermined path, thereby controlling the cutting accuracy. Discharging and collection: The cut welded pipe is restricted to a specific position by a limiting mechanism. The push cylinder 15 of the discharging pushing component is started to push the cut welded pipe from the workbench. The welded pipe slides down along the discharging inclined plate 16. Since the discharging inclined plate is lower than the workbench and is tilted, the welded pipe can slide smoothly to the collection area. Cleaning and maintenance: The dust and waste generated during the cutting process are collected through the dust outlet 17 under the cutting main body frame 1 to keep the working environment clean. Regularly check and maintain the cutting device to ensure the normal operation of each component and the stability of the cutting accuracy. Through the above steps, the new cutting device for welded pipe processing can efficiently and accurately complete the cutting work of the welded pipe, and ensure the stability and safety of the cutting process.
[0023] In the description of this specification, the description with reference to the terms "one embodiment", "certain embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0024] In summary, although the present invention has been disclosed as above in terms of preferred embodiments, the above preferred embodiments are not intended to limit the present invention. A person skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined in the claims.
Claims
1. A cutting device for welding pipe processing, characterized in that: The cutting device for welding pipe processing specifically comprises a cutting main body frame and a workbench, wherein a welding pipe channel, a clamping component, a cutting assembly and a discharge pushing component are fixedly connected to the cutting main body frame, the welding pipe channel is arranged on one side of the workbench, the clamping component is arranged on the workbench, the clamping component comprises a supporting seat, a pressing block and a clamping seat arranged at both ends of the workbench, the pressing block is arranged on the clamping seat, the clamping seat is connected to the supporting seat, the supporting seat is arranged on the workbench, the cutting assembly is arranged on the clamping seat, the cutting assembly comprises a cutter and a driving assembly connected to the cutter and used for reciprocatingly driving the cutter so that the cutter continuously abuts against the workbench, a limiting mechanism is arranged on one side of the support seat on the workbench toward the discharge direction of the welding pipe, and a discharge pushing component is arranged on the other side of the limiting mechanism.
2. A cutting device for welding pipe processing according to claim 1, characterized in that: The limiting mechanism comprises a limiting seat and a limiting slide groove. The limiting seat is provided with a limiting slide groove. The opening of the limiting slide groove faces downward and abuts against the workbench.
3. A cutting device for welding pipe processing according to claim 1, characterized in that: A limiting knife groove is provided at a position directly below the cutter, the limiting knife groove is perpendicular to the cutter, and the cutter can extend into the limiting knife groove to cut the welded pipe.
4. A cutting device for welding pipe processing according to claim 1, characterized in that: The driving assembly comprises a power output shaft and a driving motor which are arranged up and down. The driving motor is supported on the top of the clamping seat through a supporting rod. One end of the power output shaft is connected to the driving motor, and the other end is connected to the cutter.
5. A cutting device for welding pipe processing according to claim 1, characterized in that: The discharging and pushing component comprises a discharging frame, a pushing cylinder and a discharging inclined plate. The discharging frame is arranged on a workbench, the pushing cylinder is arranged on the discharging frame, the discharging inclined plate is arranged on one side of the workbench, and the discharging inclined plate is inclined and lower than the workbench.
6. A cutting device for welding pipe processing according to claim 1, characterized in that: A dust outlet is arranged under the cutting main body frame.