Network management welding positioning components
By designing the welded positioning components of the net tube, including the support part, the fixing component and the conveying component, the problem of operators being injured during the net tube processing is solved, and the processing time is shortened through the coordinated work of the components.
Patent Information
- Application Number
- CN202421213336.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-30
AI Technical Summary
During the network management process, operators are prone to injury due to the fixing device and the welding device, and the time of the welding and fixing stages does not coincide, resulting in the processing time being extended.
A network tube welding positioning assembly is designed, including a support portion, a fixing assembly and a conveying assembly. The support part is used to support the fixing assembly and the conveying assembly, the fixing assembly is used to fix the network pipe, and the conveying assembly is used to convey the network pipe to a predetermined area. Through the collaborative work of these components, safe positioning and efficient processing of network management are achieved.
Through the arrangement of the conveying components, the operator can avoid proximity to the fixed components and the welding device for a long time, reducing the probability of injury; at the same time, the design of the fixed components and the conveying components makes the time of the welding and fixing stages overlap, shortening the processing time.
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Figure CN222696329U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mesh pipe processing, and in particular relates to a mesh pipe welding positioning component. Background Art
[0002] Filters on board ships, especially those used for water treatment or wastewater treatment, often include mesh tubes or other types of filtering devices to block organisms or other impurities from entering the piping system. This helps prevent organisms or other undesirable substances from entering new waters with the ship, thereby preventing the invasion or spread of species that may cause ecological problems.
[0003] The mesh pipe material can be formed into an arc structure by a rolling device, and then the two separated ends of the mesh pipe can be welded by a welding device to form a ring structure. Before welding, the mesh pipe needs to be positioned by a fixing device. The fixing device is generally placed under the welding device. In order to shorten the processing time, the welding device is not removed during the loading and unloading process. Therefore, when the operator completes the loading and unloading operation, in addition to the possibility that the fixing device may cause injury to the operator due to improper operation, the welding device may also touch the operator and injure the operator. Utility Model Content
[0004] In view of the deficiencies of the prior art, the purpose of the utility model is to provide a mesh pipe welding positioning assembly, which solves the problem that operators are easily injured by fixing devices and welding devices during the processing of the mesh pipe.
[0005] In order to solve the above technical problems, the utility model provides a network pipe welding positioning component, including:
[0006] Supporting part;
[0007] A fixing component, arranged on the top of the supporting part, used for fixing the network pipe;
[0008] The conveying component is arranged on the top of the supporting part and is used to convey the network pipe to a predetermined area so that the fixing component can fix the network pipe.
[0009] Furthermore, the conveying assembly includes a conveying part connected to the top of the supporting part, a connecting part connected to the conveying part, and a supporting member connected to the connecting part, wherein the supporting member is used to support the network pipe on the inner side, and the conveying part is used to convey the network pipe to a predetermined area along a first direction.
[0010] Furthermore, at least part of the support member has a circular longitudinal cross-section.
[0011] Furthermore, the fixing assembly includes two symmetrically distributed fixing mechanisms, which are arranged on the top of the support part and in parallel along the second direction. The first direction and the second direction are orthogonal to each other, and the two fixing mechanisms are used to cooperate to cover part of the network management.
[0012] Furthermore, the fixing mechanisms include a driving part installed on the top of the supporting part and a fixing part connected to the driving part, and the driving part is used to drive the fixing part along the second direction to cover a part of the network management system.
[0013] Furthermore, each fixing part has a curved surface and a straight surface intersecting the curved surface, the fixing assembly has a fixed state, and the fixing assembly is configured so that when it is in the fixed state, the curved surfaces on the two fixing parts are both in contact with the network management unit and the straight surfaces on the two fixing parts are in contact with each other;
[0014] When the fixing assembly is in a fixed state, an inlet and outlet for the welding device to contact the mesh pipe is provided between the upper ends of the two fixing parts;
[0015] When the fixing assembly is in a fixed state, the conveying part can drive the supporting member to separate from the mesh tube.
[0016] Furthermore, the fixing assembly also includes two partitions spaced apart along the first direction, the two partitions are detachably connected to different fixing parts one by one, and the partitions are used to prevent the fixing parts from squeezing the network pipe or avoid the upper ends of the two fixing parts from fitting together.
[0017] Furthermore, the fixing assembly also includes a driving member connected to the supporting portion, at least one lifting portion connected to the driving member, and at least one fixing portion is provided with at least one through hole for the lifting portion to pass through.
[0018] The beneficial effects of the present invention: through the provision of the conveying component, the operator can avoid being close to the fixing component and the welding device for a long time, thereby reducing the probability of injury; in addition, in some cases, during the fixing stage and the welding stage, the operator can place the subsequent network tube, so that at least part of the time period during the placement of the network tube overlaps with part of the time period in other processing processes, thereby shortening the processing time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0020] Figure 1 This is a schematic diagram of the overall structure of the network management welding positioning assembly of the embodiment of the utility model;
[0021] Figure 2 This is a top view of the mesh pipe welding positioning assembly of the embodiment of the utility model;
[0022] Figure 3 This is a schematic diagram of the first partial structure of the network pipe welding positioning assembly of the embodiment of the utility model;
[0023] Figure 4 This is a schematic diagram of the second partial structure of the network pipe welding positioning assembly of the embodiment of the utility model;
[0024] Figure 5 yes Figure 4 Schematic diagram of the structure from another perspective.
[0025] Description of reference numerals:
[0026] 1. Support part;
[0027] 2. fixing assembly; 21. fixing mechanism; 211. driving part; 212. fixing part; 2121. perforation; 2122. arc surface; 2123. straight surface; 22. partition; 23. driving member; 24. lifting part;
[0028] 3. Conveying assembly; 31. Conveying part; 32. Connecting part; 33. Supporting member;
[0029] 4. Entrance and exit;
[0030] The first direction is Figure 2 The x direction or the direction opposite to the x direction, the second direction is Figure 2 The y direction or the direction opposite to the y direction.
[0031] In the drawings, the same reference numerals are used for the same components. The drawings are not drawn to scale. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] like Figure 1 As shown, the embodiment of the utility model provides a network pipe welding positioning assembly, including:
[0034] Supporting part 1;
[0035] A fixing component 2 is arranged on the top of the supporting part 1 and is used to fix the network pipe;
[0036] The conveying component 3 is arranged on the top of the supporting part 1 and is used to convey the network pipe to a predetermined area so that the fixing component 2 can fix the network pipe.
[0037] The raw material of the mesh tube will form an arc structure after the rolling operation. When the two ends of the arc structure are welded by a welding device, the mesh tube will be a circular ring structure. Before welding, the mesh tube needs to be positioned to prevent the mesh tube from moving during the welding process.
[0038] The positioning process of the network management unit is as follows: the operator places the network management unit in close contact with the conveying component 3 , and then the conveying component 3 conveys the network management unit to a predetermined area, and then the fixing component 2 fixes the network management unit.
[0039] Compared with the method in which the operator directly places the network pipe in the predetermined area, the method in which the conveying component 3 cooperates with the operator to transfer the network pipe has the following effects: on the one hand, through the setting of the conveying component 3, the operator can avoid being close to the fixing component 2 and the welding device for a long time, thereby reducing the probability of injury; on the other hand, in some cases, during the fixing stage and the welding stage, the operator can place the subsequent network pipe, so that at least part of the time period in the process of placing the network pipe coincides with part of the time period in other processing processes, thereby shortening the processing time; in addition, in some cases, when the conveying component 3 conveys the subsequent network pipe, it can push the previously welded network pipe, thereby avoiding the need for the operator to complete the unloading operation completely and further shortening the processing time; at the same time, the conveying component 3 can keep the welded part on the network pipe in a vertical upward state to facilitate subsequent welding.
[0040] like Figure 2 , Figure 3 As shown, in this embodiment, the conveying assembly 3 includes a conveying part 31 connected to the top of the support part 1, a connecting part 32 connected to the conveying part 31, and a support member 33 connected to the connecting part 32, the support member 33 is used to support the network pipe on the inner side, and the conveying part 31 is used to convey the network pipe to a predetermined area along a first direction.
[0041] Optionally, the conveying part 31 is configured as a single-axis robot or a cylinder.
[0042] Optionally, the connecting portion 32 and the supporting member 33 can be separately arranged. The connecting portion 32 and the supporting member 33 can be connected by means of a snap connection, a threaded connection, etc., and the detachable connection involved in the present invention can also be connected by means of a threaded connection, etc.
[0043] The working process of the conveying assembly 3 is as follows: after the operator movably sleeves the network management unit on the outside of the support member 33, the conveying unit 31 drives the connecting unit 32, the support member 33 and the network management unit to move along the first direction to convey the network management unit to a predetermined area.
[0044] like Figure 3 As shown, in this embodiment, the longitudinal section of at least a portion of the support member 33 is circular.
[0045] like Figure 2As shown, in this embodiment, the fixing component 2 includes two symmetrically distributed fixing mechanisms 21, the two fixing mechanisms 21 are arranged on the top of the support part 1 and arranged in parallel along the second direction, the first direction and the second direction are arranged orthogonally, and the two fixing mechanisms 21 are used to cooperate to cover part of the network management.
[0046] When the network manager moves to the predetermined area and is located between the two fixing mechanisms 21 , the two fixing mechanisms 21 can approach each other from both sides of the network manager. When the two fixing mechanisms 21 are both attached to the network manager, the network manager is positioned. At this time, part of the network manager is covered by the two fixing mechanisms 21 .
[0047] By setting the fixing component 2, on the one hand, the mesh pipe can be fixed during the welding process to avoid movement during the welding process; on the other hand, in some cases, the fixing component 2 can cover part of the mesh pipe to avoid welding of non-welding areas on the mesh pipe.
[0048] like Figure 2 As shown, in this embodiment, the fixing mechanism 21 includes a driving part 211 installed on the top of the support part 1 and a fixing part 212 connected to the driving part 211. The driving part 211 is used to drive the fixing part 212 along the second direction to cover part of the network management.
[0049] Optionally, the driving part 211 is configured as an electric slide or a cylinder.
[0050] As mentioned above, the two fixing mechanisms 21 are used to cooperate to cover part of the network management unit. In this embodiment, the driving unit 211 can drive the fixing unit 212 along the second direction to cover part of the network management unit.
[0051] It should be noted that the fixing component 2 does not contact the support member 33 when fixing the network tube. Therefore, after the fixing component 2 fixes the network tube, the support member 33 can be separated from the network tube by driving the conveying part 31, thereby avoiding the need for the support member 33 to be left inside the fixing component 2 with the network tube.
[0052] like Figure 4 As shown, in this embodiment, each fixing portion 212 has a curved surface 2122 and a straight surface 2123 intersecting the curved surface 2122, and the fixing component 2 has a fixed state. The fixing component 2 is configured so that when it is in the fixed state, the curved surfaces 2122 on the two fixing portions 212 are both in contact with the network tube and the straight surfaces 2123 on the two fixing portions 212 are in contact with each other;
[0053] When the fixing assembly 2 is in a fixed state, an inlet and outlet 4 for the welding device to contact the mesh pipe is provided between the upper ends of the two fixing parts 212;
[0054] When the fixing assembly 2 is in a fixed state, the conveying portion 31 can drive the supporting member 33 to separate from the mesh tube.
[0055] In this embodiment, the shape of the fixing portion 212 is partially constrained. Under such a configuration, during the fixing process, the two fixing portions 212 can limit each other to avoid squeezing the network tube by both parties, thereby ensuring that the network tube is not deformed.
[0056] It should be noted that the structure of the present invention can be customized for matching use. For example, the curvature of the arc surface 2122 of the fixing portion 212 can be customized and adjusted according to the shape of the network tube.
[0057] like Figure 4 As shown, in this embodiment, the fixing component 2 also includes two partitions 22 spaced apart along the first direction, and the two partitions 22 are detachably connected to different fixing parts 212 one by one, and the partitions 22 are used to prevent the fixing parts 212 from squeezing the network pipe or avoiding the upper ends of the two fixing parts 212 from fitting together.
[0058] It should be noted that the fixing component 2 and the network management system can be used together. When the type of the network management system is adjusted, the fixing component 2 can be adjusted, such as adjusting the fixing portion 212. This will result in higher costs for processing different network management systems.
[0059] It should also be noted that the arrangement of the fixing portion 212 having the arc surface 2122 and the straight surface 2123 intersecting the arc surface 2122 is suitable for the matching network tube, and is not easy to use when the network tube with different thickness is replaced.
[0060] When a network tube with a thickness greater than that of the matching network tube is used, the two fixing parts 212 can no longer limit each other. Therefore, the fixing parts 212 may squeeze the network tube to deform it. By setting the partition part 22, the fixing part 212 can be limited, so that the fixing component 2 is suitable for fixing the network tube with a thickness greater than that of the matching network tube.
[0061] like Figure 3 , Figure 5 As shown, in this embodiment, the fixing assembly 2 also includes a driving member 23 connected to the supporting portion 1, at least one lifting portion 24 connected to the driving member 23, and at least one fixing portion 212 is provided with at least one through hole 2121 for the lifting portion 24 to pass through.
[0062] When a mesh tube with a thickness less than that of the matching mesh tube is used, the two fixing parts 212 can easily cover the area to be welded on the mesh tube. The setting of the partition part 22 can avoid the upper ends of the two fixing parts 212 from fitting together, thereby avoiding the area to be welded on the mesh tube from being unable to be welded.
[0063] It should also be noted that the partitions 22 are provided in two, and their positions can be adjusted according to the length of the mesh tube, thereby limiting the movable welding area of the welding device.
[0064] When a network tube with a thickness smaller than that of the matching network tube is used, through the setting of the lifting portion 24, when the lifting portion 24 is driven in the vertical direction by the driving member 23, the lifting portion 24 can enter between the two fixing portions 212 through the through hole 2121 and thus support the network tube, thereby facilitating the support member 33 to move to the initial position.
[0065] Optionally, a plurality of lifting portions 24 are provided, and the plurality of lifting portions 24 are spaced apart and distributed along the first direction.
[0066] The through holes 2121 are provided in multiple numbers and divided into two groups. The two groups of through holes 2121 are respectively placed in different fixing parts 212 . The number of through holes 2121 in each group is the same as the number of lifting parts 24 . Each through hole 2121 is connected to the different groups of through holes 2121 adjacent to it.
[0067] Optionally, the longitudinal section of the upper end of the lifting portion 24 is U-shaped.
[0068] It should be noted that the driving structures such as the driving part 211 in the utility model can operate according to a predetermined program. For example, a controller is provided to be electrically connected to each driving structure, and each driving structure is controlled by the controller. Each driving structure can also be manually controlled. Taking the driving member 23 and the lifting part 24 as an example, the lifting part 24 can adopt a lifting cylinder, and the driving member 23 is electrically connected to the lifting part 24. The operator sends a signal to the lifting part 24 to make it run by pushing a part of the driving member 23 and other operations.
[0069] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0070] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. The network management welding positioning component is characterized by: include: Support portion (1); A fixing component (2) is arranged on the top of the support portion (1) and is used to fix the network pipe; The conveying component (3) is arranged on the top of the support portion (1) and is used to convey the network pipe to a predetermined area so as to facilitate the fixing component (2) to fix the network pipe.
2. The mesh pipe welding positioning assembly according to claim 1, characterized in that: The conveying assembly (3) comprises a conveying portion (31) connected to the top of the supporting portion (1), a connecting portion (32) connected to the conveying portion (31), and a supporting member (33) connected to the connecting portion (32); the supporting member (33) is used to support the network pipe on the inner side thereof; and the conveying portion (31) is used to convey the network pipe to a predetermined area along a first direction.
3. The mesh pipe welding positioning assembly according to claim 2, characterized in that: The longitudinal section of at least part of the support member (33) is circular.
4. The mesh pipe welding positioning assembly according to claim 2, characterized in that: The fixing assembly (2) comprises two symmetrically distributed fixing mechanisms (21), the two fixing mechanisms (21) being arranged on the top of the support portion (1) and arranged in parallel along the second direction, the first direction being arranged orthogonally to the second direction, and the two fixing mechanisms (21) being used to cooperate in covering a part of the network management.
5. The mesh pipe welding positioning assembly according to claim 4, characterized in that: The fixing mechanism (21) comprises a driving part (211) installed on the top of the supporting part (1) and a fixing part (212) connected to the driving part (211), wherein the driving part (211) is used to drive the fixing part (212) along a second direction to cover a part of the network management.
6. The mesh pipe welding positioning assembly according to claim 5, characterized in that: Each fixing portion (212) has a curved surface (2122) and a straight surface (2123) intersecting the curved surface (2122); the fixing component (2) has a fixed state; the fixing component (2) is configured such that when it is in the fixed state, the curved surfaces (2122) on the two fixing portions (212) are both in contact with the network tube and the straight surfaces (2123) on the two fixing portions (212) are in contact with each other; When the fixing assembly (2) is in a fixed state, an inlet and outlet (4) for the welding device to contact the mesh pipe is provided between the upper ends of the two fixing parts (212); When the fixing assembly (2) is in a fixed state, the conveying portion (31) can drive the supporting member (33) to separate from the network tube.
7. The mesh pipe welding positioning assembly according to claim 5 or 6, characterized in that: The fixing assembly (2) further comprises two partitions (22) spaced apart along the first direction, the two partitions (22) being detachably connected to different fixing portions (212) in a one-to-one correspondence, the partitions (22) being used to prevent the fixing portions (212) from squeezing the network tube or to prevent the upper ends of the two fixing portions (212) from abutting against each other.
8. The mesh pipe welding positioning assembly according to claim 7, characterized in that: The fixing assembly (2) further comprises a driving member (23) connected to the supporting portion (1), at least one lifting portion (24) connected to the driving member (23), and at least one fixing portion (212) is provided with at least one through hole (2121) for the lifting portion (24) to pass through.