A welding tool for bumper frame reinforcement plate assembly
By designing a welding tool for bumper frame reinforcement plate assembly, the pin positioning pin and shape positioning technology are used to solve the problems of welding errors and frequent clamping replacement caused by the reverse placement of welded parts, and the stability and quality improvement of welding are achieved.
Patent Information
- Application Number
- CN202421391156.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-18
AI Technical Summary
During the welding process of the overall reinforcement plate of the front bumper frame of the automobile, due to the large number of welded parts after production, it is easy to cause the problem of backward welded parts on the left and right sides, resulting in frequent welding errors and clamping replacement, which affects production efficiency and assembly quality.
A welding tool for bumper frame reinforcement plate assembly is designed, using two sets of support bases and welding tooling "L"-shaped structure, combined with pin positioning pins and shape positioning, ensuring the correct positioning and fixing of welding components and preventing backward and misplacement of parts.
Through the design of the welding tool, we can effectively avoid welding errors and frequent clamping replacement problems, improve welding stability and quality, simplify the loading and unloading process, and improve production efficiency.
Smart Images

Figure CN222696335U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to welding of a front bumper frame reinforcement plate assembly in vehicle production, in particular to a welding tool used for the bumper frame reinforcement plate assembly. Background Art
[0002] The total reinforcement plate assembly of the front bumper frame of an automobile is a welded part. The welding process of two parts is prone to dimensional errors, which directly leads to the assembly stability of the automobile production process. In order to ensure the welding of the two parts, the two welded parts are generally placed on the tooling for welding. When the welded parts on the existing market are welded on the welding tooling, since the welded parts are generally in large quantities after production, when the welded parts are placed on the tooling, the welded parts on the left and right sides are often placed upside down, which leads to welding errors during welding. After being discovered, it is necessary to clamp and replace them many times to correct the errors. As a result, the entire welding tooling often leads to frequent clamping and replacement of welded parts when welding welded parts, and errors will occur during later reassembly. Utility Model Content
[0003] The purpose of the utility model is to provide a welding tool for a bumper frame reinforcement plate assembly, so as to solve the problem raised in the above-mentioned background technology that when welding parts currently on the market are welded on the welding tool, since the number of welded parts is generally large after production, when the welded parts are placed on the tool, the welded parts on the left and right sides are often placed upside down, which leads to welding errors during welding, and after being discovered, it is necessary to clamp and replace the welded parts many times to correct the errors, which leads to frequent clamping and replacement of the welded parts during welding of the welded parts by the entire welding tool, and errors during later reassembly.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding tool for a bumper frame reinforcement plate assembly, comprising a support base, which is arranged in a rectangular structure in a top view, and two casters are distributed at the bottom thereof, and the support base is provided with two groups, and the two groups of support bases are connected by a mounting plate;
[0005] Welding fixtures, which are symmetrically arranged in two groups above the mounting plate, and each group is provided with two pieces, and the bottoms of the two welding fixtures are arranged in an "L"-shaped structure, and the bottoms of the welding fixtures are installed with the mounting plate by bolts;
[0006] Also includes;
[0007] Two welding assemblies are provided, and the two are distributed on the left and right sides above the two sets of welding tooling;
[0008] A welding mechanism, which is arranged between two welding fixtures and is used to weld the welding components arranged on the welding fixtures;
[0009] The welding assembly and the welding fixture are positioned by means of latch positioning pins;
[0010] The top of the welding tool is also provided with a positioning mechanism, which includes a tool seat and a tool positioning pin. The tool seat is integrally installed on the top of the welding tool, and the top of the tool seat is provided with a tool positioning pin.
[0011] Preferably, the top of the tooling locating pin is arranged in a conical structure, and the bottom is arranged in a polygonal structure when viewed from above, two reserved grooves are symmetrically arranged on the outside of the polygonal structure, and a limiting component is arranged inside the reserved groove.
[0012] Preferably, when the welding assembly is placed on the top of the tooling seat, the through hole in the middle of the welding assembly needs to correspond to the through hole of the tooling seat, and then the positioning work is performed by the latch positioning pin.
[0013] Preferably, when the welding assembly is positioned with the top end of the tooling seat, it is necessary to control the engagement between the through hole at the top end of the welding assembly and the tooling positioning pin to complete the positioning work.
[0014] Preferably, the cross-section of the limit assembly is arranged in a trapezoidal structure, and it includes a sliding rod, which slides in a slide groove inside the tooling positioning pin and is connected to the slide groove through a shock-absorbing spring;
[0015] The top end of the sliding rod is connected to a rotating rod via an axis, and the other end of the rotating rod is also connected to a limiting rod via an axis. Two rotating rods are symmetrically arranged outside the limiting rod, and the limiting rod is arranged vertically.
[0016] Preferably, the inner side of the limit rod is connected to a fixing seat inside the tooling locating pin via a telescopic cylinder.
[0017] Compared with the prior art, the utility model has the following beneficial effects: the welding tooling for the bumper frame reinforcement plate assembly; the bottom of the two groups of support bases are provided with four casters, which is simple to operate, highly practical and of stable quality;
[0018] In order to facilitate loading and unloading and improve production efficiency, two sets of positioning are designed for the same tooling for the production of left and right welding components. The use of latch positioning pins and shape positioning can ensure assembly and prevent the problem of single parts being placed upside down or wrong. Therefore, it is ensured that the entire tooling can avoid multiple clamping as much as possible when welding welding components, ensuring errors in the later assembly.
[0019] A limiting component is also arranged on the outside of the tooling locating pin, which can ensure that when the holes on the left and right welding components are engaged and positioned with the tooling locating pin, the limiting component can be squeezed with the holes on the welding component, thereby reducing the gap between the welding component and the tooling locating pin, ensuring that the welding component will not shake severely during subsequent welding, ensuring that the welding process is very stable, and improving the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the connection structure between the welding assembly and the welding tooling of the utility model;
[0022] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;
[0023] Figure 4 This is a schematic diagram of the connection structure between the tooling seat and the tooling limit pin of the utility model;
[0024] Figure 5 This is a schematic diagram of the main cross-sectional structure of the tooling positioning pin of the utility model;
[0025] Figure 6 It is an enlarged structural diagram of the limit assembly of the utility model.
[0026] In the figure: 1. Support base; 2. Welding tool; 21. Tool seat; 211. Tool positioning pin; 3. Welding mechanism; 4. Welding assembly; 5. Mounting plate; 6. Latch positioning pin; 7. Reserved groove; 8. Limiting assembly; 81. Sliding rod; 82. Rotating rod; 83. Limiting rod; 84. Shock-absorbing spring; 85. Telescopic cylinder. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-6 The utility model provides a technical solution: a welding tool for a bumper frame reinforcement plate assembly, comprising a support base 1, which is arranged in a rectangular structure in a top view, and two casters are distributed at the bottom thereof, and the support base 1 is provided with two groups, and the two groups of support bases 1 are connected by a mounting plate 5;
[0029] The welding fixtures 2 are symmetrically arranged in two groups above the mounting plate 5, and each group is provided with two welding fixtures, and the bottoms of the two welding fixtures 2 are arranged in an "L"-shaped structure, and the bottoms of the welding fixtures 2 are installed with the mounting plate 5 by bolts;
[0030] Also includes;
[0031] Two welding assemblies 4 are provided, and the two are distributed on the left and right sides above the two sets of welding tools 2;
[0032] A welding mechanism 3, which is arranged between two welding fixtures 2, and is used to weld the welding assembly 4 arranged on the welding fixtures 2;
[0033] The welding assembly 4 and the welding fixture 2 are positioned by means of a latch positioning pin 6;
[0034] A positioning mechanism is also provided at the top of the welding tool 2, which includes a tool seat 21 and a tool positioning pin 211. The tool seat 21 is integrally installed at the top of the welding tool 2, and a tool positioning pin 211 is provided at the top of the welding tool.
[0035] The top of the tooling locating pin 211 is configured in a conical structure, and the bottom is configured in a polygonal structure when viewed from above. Two reserved grooves 7 are symmetrically arranged outside the polygonal structure, and a limiting component 8 is arranged inside the reserved groove 7.
[0036] When the welding assembly 4 is placed on the top of the tooling seat 21 , the through hole in the middle of the welding assembly 4 needs to be aligned with the through hole of the tooling seat 21 , and then the positioning work is performed through the latch positioning pin 6 .
[0037] When the welding assembly 4 is positioned with the top of the tooling seat 21, it is necessary to control the engagement between the perforation at the top of the welding assembly 4 and the tooling positioning pin 211 to complete the positioning work;
[0038] The use of latch locating pins and shape positioning can ensure assembly and prevent problems such as single parts being placed upside down or wrongly.
[0039] Further, according to Figure 5-6 As shown, the cross-section of the limit assembly 8 is arranged in a trapezoidal structure, and it includes a sliding rod 81, which slides in the slide groove inside the tooling positioning pin 211, and is connected to the slide groove through a shock absorbing spring 84;
[0040] The top end of the sliding rod 81 is connected to the rotating rod 82 via an axis, and the other end of the rotating rod 82 is also connected to the limiting rod 83 via an axis. Two rotating rods 82 are symmetrically arranged outside the limiting rod 83, and the limiting rod 83 is arranged vertically.
[0041] The inner side of the limit rod 83 is connected to the fixing seat inside the tooling positioning pin 211 through the telescopic cylinder 85;
[0042] In the present application, when the tooling locating pin 211 is engaged with the hole on the welding assembly 4, the telescopic cylinder 85 can be started to drive the limiting rod 83 at its top to move toward the hole wall direction of the welding assembly 4, and further the rotating rod 82 is rotated to drive the sliding rod 81 to move downward. When the sliding rod 81 moves, the vibration generated during the welding process of the entire welding assembly 4 can be weakened due to the presence of the shock-absorbing spring 84. When the limiting rod 83 and the hole wall are in contact with each other, the welding assembly 4 can be limited to ensure that it can be in a stable state during the welding process, thereby improving the welding quality.
[0043] When the welding assembly 4 is subsequently disassembled, the telescopic cylinder 85 can be controlled to drive the limiting rod 83 at its top to move in the opposite direction, so that the limiting rod 83 can be separated from the hole wall, making it easier to disassemble the welding assembly 4.
[0044] Working Principle: When using the welding tool for the bumper frame reinforcement plate assembly;
[0045] Step 1: First, install the left welding assembly 4 on the top of the left welding tool 2, and then adjust the position of the left welding assembly 4 on the tool seat 21. When adjusting, the two holes on the left welding assembly 4 need to correspond to the positions of the through holes on the tool seat 21 and the tool positioning pin 211, respectively, and press the left welding assembly 4 downward so that the inner hole and the tool positioning pin 211 are engaged with each other. After that, insert the pluggable plug positioning pin 6 between the outer hole and the hole on the tool seat 21 to complete the assembly work between the left welding assembly 4 and the left welding tool 2;
[0046] Step 2: Install the right welding assembly 4 above the right welding tool 2, and then adjust the position of the right welding assembly 4 on the tool seat 21. When adjusting, the two holes on the right welding assembly 4 need to correspond to the positions of the through holes on the tool seat 21 and the tool positioning pin 211, respectively, and press the right welding assembly 4 downward so that the inner hole and the tool positioning pin 211 are engaged with each other. After that, insert the pluggable plug positioning pin 6 between the outer hole and the hole on the tool seat 21 to complete the assembly work between the right welding assembly 4 and the right welding tool 2;
[0047] Step three: After the assembly is completed, the welding assemblies 4 on the left and right sides are welded using an external welding mechanism 3. In this application, the welding mechanism 3 is a suspended spot welding machine;
[0048] Step 5: After welding is completed, remove the latch positioning pins 6 on the left and right welding components 4, thereby completing a qualified frame assembly; the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0049] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A welding tool for a bumper frame reinforcement plate assembly, comprising: The support base (1) is arranged in a rectangular structure when viewed from above, and two casters are distributed at the bottom thereof. The support base (1) is provided with two groups, and the two groups of support bases (1) are connected via a mounting plate (5); Two groups of welding tools (2) are symmetrically arranged above the mounting plate (5), and each group has two tools. The bottoms of the two welding tools (2) are arranged in an "L"-shaped structure, and the bottoms of the welding tools (2) are mounted to the mounting plate (5) by bolts. Features: Also includes; Two welding assemblies (4) are provided, and the two are distributed on the left and right sides above the two sets of welding tools (2); A welding mechanism (3) is arranged between two welding tools (2) and is used to weld a welding assembly (4) arranged on the welding tools (2); The welding assembly (4) and the welding tool (2) are positioned with a latch positioning pin (6); The top of the welding tool (2) is also provided with a positioning mechanism, which comprises a tool seat (21) and a tool positioning pin (211); the tool seat (21) is integrally mounted on the top of the welding tool (2), and the top of the tool seat is provided with a tool positioning pin (211).
2. A welding tool for a bumper frame reinforcement plate assembly according to claim 1, characterized in that: The top of the tooling positioning pin (211) is arranged in a conical structure, and the bottom is arranged in a polygonal structure when viewed from above. Two reserved grooves (7) are symmetrically arranged outside the polygonal structure, and a limiting component (8) is arranged inside the reserved groove (7).
3. The welding tool for the bumper frame reinforcement plate assembly according to claim 1, characterized in that: When the welding assembly (4) is placed on the top of the tooling seat (21), the through hole in the middle of the welding assembly (4) needs to be aligned with the through hole of the tooling seat (21), and then the positioning work is performed by the latch positioning pin (6).
4. The welding tool for the bumper frame reinforcement plate assembly according to claim 1, characterized in that: When the welding assembly (4) and the top end of the tooling seat (21) are positioned, it is necessary to control the engagement between the through hole at the top end of the welding assembly (4) and the tooling positioning pin (211) to complete the positioning work.
5. The welding tool for the bumper frame reinforcement plate assembly according to claim 2, characterized in that: The cross-section of the limit assembly (8) is arranged in a trapezoidal structure, and it comprises a sliding rod (81), which slides in a slide groove inside the tooling positioning pin (211) and is connected to the slide groove via a shock absorbing spring (84); The top end of the sliding rod (81) is connected to a rotating rod (82) via an axis, and the other end of the rotating rod (82) is also connected to a limiting rod (83) via an axis. Two rotating rods (82) are symmetrically arranged outside the limiting rod (83), and the limiting rod (83) is arranged vertically.
6. A welding tool for a bumper frame reinforcement plate assembly according to claim 5, characterized in that: The inner side of the limiting rod (83) is connected to a fixing seat inside the tooling positioning pin (211) via a telescopic cylinder (85).