Automatic welding equipment fixture

By designing automatic welding equipment fixtures, using the tapered ends of the support head and clamping head to plug and slide adjustment, the problem of the inability to stabilize the clamping columnar valve core in the prior art is solved, and the stability and reliability of the welding process are achieved.

CN222696403UActive Publication Date: 2025-04-01WUHAN GAOLI THERMAL SPRAY COATING ENG CO LTD
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Patent Information

Application Number
CN202421331759.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-04-01
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

Existing welding equipment clamps cannot stably clamp the columnar valve core, resulting in unstable welding.

Method used

An automatic welding equipment fixture is designed, which is inserted into the bottom end hole of the valve core through the tapered end of the support head, and is inserted into the top end hole of the valve core with the tapered end of the clamping head. The sliding position of the clamping head is adjusted by using the control component to ensure that the valve core is effectively positioned and fixed.

Benefits of technology

The stable clamping and positioning of the columnar valve core is achieved, ensuring the stability and reliability of the welding process, and adapting to the welding of valve cores of different shapes.

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Abstract

The utility model proposes an automatic welding equipment fixture, including a motor box, an assembly part, a support head, a clamping head and a regulating component, wherein the motor box includes a rotating shaft, and the assembly part is fixedly connected to the rotating shaft; the support head is arranged on one side of the assembly part, and is used to support the valve core body, and both ends of the valve core body are provided with end holes, and the end of the support head is conical. The valve core body can be initially positioned by inserting the conical end of the support head into the bottom end hole, and then the clamping head is regulated by the regulating component to slide in the direction close to the support head, and the valve core body is squeezed by the conical head at its end until it is inserted into the top end hole. At this time, under the limit of the support head and the clamping head, the valve core body can be positioned, and the valve core body can be fixed relative to the support head under the extrusion friction of the support head and the clamping head, so as to facilitate the welding of the valve core body through the external welding head.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve core welding, in particular to an automatic welding equipment clamp. Background Art

[0002] The valve core is an important part of the valve, usually made of metal, used to control or regulate the flow of fluid media. It is installed inside the valve body of the valve, and changes the on-off and flow rate of the fluid by moving and adjusting the position of the valve core.

[0003] The valve core usually has a variety of shapes, including a columnar valve core. When the columnar valve core is produced, it is necessary to perform electric welding on the circumference of the valve core so that a regular arc groove is formed on the circumference of the valve core.

[0004] The utility model with publication number CN216097254U proposes a welding equipment fixture, including an upper fixing plate and a lower fixing plate, an elastic support is installed on the top of the lower fixing plate, a pressure sensor A is installed on one side of the inner side of the elastic support, a lower heat insulation plate is installed on the surface of the lower fixing plate, a hydraulic cylinder is installed on the top of the upper fixing plate, and a pressure sensor B is installed on the pressure supply end of the hydraulic cylinder. However, the fixture of the above welding equipment cannot adapt to the shape of the columnar valve core for stable clamping, so an automatic welding equipment fixture is proposed to solve the above problem. Utility Model Content

[0005] In view of this, the utility model proposes an automatic welding equipment clamp, by which the tapered end of the bearing head is inserted into the interior of the bottom end hole, the valve core body can be initially positioned, and then the clamping head is regulated by the regulating component to slide in the direction close to the bearing head, and the valve core body is squeezed by the tapered head at its end until it is inserted into the interior of the top end hole. At this time, under the limit of the bearing head and the clamping head, the valve core body can be positioned, and the valve core body can be fixed relative to the bearing head under the extrusion friction force of the bearing head and the clamping head, so as to facilitate the welding of the valve core body through the external welding head.

[0006] The technical solution of the utility model is implemented as follows: The utility model provides an automatic welding equipment fixture, including a motor box, an assembly part, a supporting head, a clamping head and a regulating component, wherein:

[0007] The motor box includes a rotating shaft, and the assembly is fixedly connected to the rotating shaft;

[0008] A support head is arranged on one side of the assembly part and is used to support the valve core body. Both ends of the valve core body are provided with end holes. The end of the support head is tapered and is inserted into the inner side of the end hole on one side.

[0009] A clamping head is slidably arranged on one side of the assembly part, and slides in a direction close to or away from the support head. The end of the clamping head is tapered, and the end of the clamping head is used to insert the end hole of the valve core body away from the support head.

[0010] A regulating component is arranged on the assembly part and is used for regulating the sliding position of the clamping head.

[0011] On the basis of the above technical solution, preferably, it further includes a sliding seat, and the regulating component includes a cylinder and a push rod, wherein:

[0012] A sliding seat, slidably arranged on one side of the assembly part, and the clamping head is fixedly connected to the sliding seat;

[0013] The cylinder is arranged on the assembly part, and one end of the push rod is fixedly connected to one end of the cylinder, and the other end of the push rod is fixedly connected to the sliding seat.

[0014] On the basis of the above technical solution, preferably, a first assembly hole is opened on the sliding seat, and the clamping head is inserted into the inner side of the first assembly hole and fixedly connected to the sliding seat.

[0015] On the basis of the above technical solution, preferably, it further includes a first mounting seat and a sliding rod, wherein:

[0016] A first mounting seat, arranged on the assembly member, and an arc groove is formed between two opposite ends of the first mounting seat;

[0017] The sliding rod is slidably arranged inside the arc groove, and the sliding seat is fixedly connected to the sliding rod.

[0018] On the basis of the above technical solution, preferably, it also includes an adapter, wherein:

[0019] The adapter seat is rotatably arranged on one side of the assembly part, and the supporting head is fixedly connected to the adapter seat.

[0020] On the basis of the above technical solution, preferably, a second assembly hole is opened on the adapter seat, and the supporting head is inserted into the inner side of the second assembly hole and fixedly connected with the adapter seat.

[0021] On the basis of the above technical solution, preferably, it further comprises a plurality of limit members, wherein:

[0022] A plurality of limiting members are arranged at the end of the adapter seat and are equidistantly distributed in the circumferential direction. The plurality of limiting members are in contact with the peripheral wall of the supporting head.

[0023] On the basis of the above technical solution, preferably, it further includes a second mounting seat, a connecting shaft, a rotating motor, a transmission shaft and a transmission belt, wherein:

[0024] A second mounting seat is arranged on the assembly part, and the connecting shaft is rotatably arranged on the second mounting seat, and one end of the connecting shaft is fixedly connected to the adapter seat;

[0025] A rotating motor is fixedly arranged relative to the second mounting seat, and the transmission shaft is fixedly connected to the output shaft of the rotating motor;

[0026] A transmission belt is arranged between the coupling shaft and the transmission shaft and is used for transmitting the coupling shaft and the transmission shaft.

[0027] On the basis of the above technical solution, preferably, the assembly includes a side plate and a bottom plate, the bottom plate is perpendicular to the side plate and fixedly connected to the side plate, the sliding seat is slidably arranged on the side plate, and the second mounting seat and the rotating motor are both arranged on the bottom plate.

[0028] On the basis of the above technical solution, preferably, it also includes an infrared sensor, wherein:

[0029] The infrared sensor is arranged on the assembly part and is used for monitoring the position of the valve core body relative to the support head.

[0030] The automatic welding equipment fixture of the utility model has the following beneficial effects compared with the prior art:

[0031] (1) The valve core body can be initially positioned by inserting the tapered end of the support head into the bottom end hole, and then the regulating assembly is used to adjust the clamping head to slide in the direction close to the support head, and the tapered head at its end is used to squeeze the valve core body until it is inserted into the top end hole. At this time, under the limit of the support head and the clamping head, the valve core body can be positioned. Under the extrusion friction of the support head and the clamping head, the valve core body can be fixed relative to the support head to facilitate welding of the valve core body through an external welding head. Specifically, when welding of the valve core body is required, since the peripheral side of the valve core body needs to be welded, in order to adapt to the position of the welding head, the rotation of the rotating shaft can be adjusted by the motor box. At this time, the rotating shaft drives the assembly to rotate, so that the clamped valve core body is slightly tilted to facilitate welding by the welding head.

[0032] (2) Specifically, when welding the valve core body, the rotating shaft has rotated the valve core body to an inclined position and aligned the external welding head with the circumference of the valve core body. In order to allow the welding head to weld the circumference of the valve core body, the adapter seat can be adjusted to rotate. At this time, the adapter seat drives the supporting head to rotate. Since the supporting head supports the valve core body, the supporting head can drive the valve core body to rotate synchronously. The rotating valve core body allows the welding head to weld the circumference of the valve core body in a fixed position, which is convenient for use. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0034] Figure 1 This is a bottom-up stereoscopic diagram of the automatic welding equipment fixture of the utility model;

[0035] Figure 2 It is a top perspective view of the automatic welding equipment fixture of the utility model;

[0036] Figure 3 The automatic welding equipment fixture of the utility model Figure 2 An enlarged schematic diagram of point A is shown;

[0037] Figure 4 It is a right side view of the automatic welding equipment fixture of the utility model;

[0038] Figure 5 The automatic welding equipment fixture of the utility model Figure 4 A cross-sectional view of the structure at position BB is shown;

[0039] Figure 6 It is a three-dimensional schematic diagram of the structure of the adapter seat of the automatic welding equipment fixture of the utility model. DETAILED DESCRIPTION

[0040] The following will be combined with the implementation of the utility model to clearly and completely describe the technical solutions in the implementation of the utility model. Obviously, the described implementation is only a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0041] like Figures 1 to 6As shown, the automatic welding equipment fixture of the utility model includes a motor box 1, an assembly part 2, a supporting head 3, a clamping head 5 and a regulating component 6, wherein the motor box 1 includes a rotating shaft 11, and the assembly part 2 is fixedly connected to the rotating shaft 11, and the rotating shaft 11 is rotatably arranged; the supporting head 3 is arranged on one side of the assembly part 2, and is used to support the valve core body 4, and end holes 41 are opened at both ends of the valve core body 4, and the end of the supporting head 3 is tapered, and the end of the supporting head 3 is inserted into the inner side of the end hole 41 on one side; the clamping head 5 is slidably arranged on one side of the assembly part 2, and slides in the direction close to or away from the supporting head 3, and the end of the clamping head 5 is tapered, and the end of the clamping head 5 is used to insert the end hole 41 of the valve core body 4 away from the supporting head 3 side; the regulating component 6 is arranged on the assembly part 2, and is used to regulate the sliding position of the clamping head 5.

[0042] In a specific implementation, the interior of the motor box 1 is equipped with an electric drive mechanism for driving the rotating shaft 11 to rotate. A plurality of through holes are provided on the peripheral side of the conical end of the supporting head 3. The through holes not only have a heat dissipation effect, but also allow the conical end of the supporting head 3 to have a certain deformation space. The motor box 1 is provided with a plurality of mounting holes 12 distributed on the peripheral side of the motor box 1, and the motor box 1 can be mounted on an external supporting platform by bolts.

[0043] Preferably, the supporting head 3 is rotatably arranged.

[0044] In the specific implementation, the supporting head 3 is located in the vertical direction, and the valve core body 4 is clamped by an external manipulator and placed on the top of the supporting head 3. At this time, the tapered end of the supporting head 3 is inserted into the bottom end hole 41, and the valve core body 4 can be initially positioned. Then, the clamping head 5 is regulated by the regulating component 6 to slide in the direction close to the supporting head 3. At this time, the clamping head 5 gradually approaches the valve core body 4, and squeezes the valve core body 4 through the tapered head at its end until it is inserted into the top end hole 41. At this time, under the limitation of the supporting head 3 and the clamping head 5, the valve core body 4 can be positioned, and the valve core body 4 can be fixed relative to the supporting head 3 under the extrusion friction force of the supporting head 3 and the clamping head 5, so as to facilitate the welding of the valve core body 4 through the external welding head.

[0045] Specifically, when welding of the valve core body 4 is required, since the peripheral side of the valve core body 4 needs to be welded, in order to adapt to the position of the welding head, the rotating shaft 11 can be adjusted by the motor box 1. At this time, the rotating shaft 11 drives the assembly part 2 to rotate, so that the clamped valve core body 4 is slightly tilted to facilitate the welding head to perform welding processing.

[0046] As a preferred embodiment, it also includes a sliding seat 71, and the regulating component 6 includes a cylinder 61 and a push rod 62, wherein the sliding seat 71 is slidably set on one side of the assembly part 2, and the clamping head 5 is fixedly connected to the sliding seat 71; the cylinder 61 is set on the assembly part 2, and one end of the push rod 62 is fixedly connected to one end of the cylinder 61, and the other end of the push rod 62 is fixedly connected to the sliding seat 71.

[0047] In a specific implementation, the cylinder 61 is detachably connected to the assembly part 2 via bolts, and the telescopic end of the cylinder 61 is adjusted to extend and retract to drive the clamping head 5 to slide relative to the assembly part 2 .

[0048] As a preferred embodiment, the sliding seat 71 is provided with a first assembly hole 711, and the clamping head 5 is inserted into the inner side of the first assembly hole 711 and fixedly connected to the sliding seat 71. It also includes a first mounting seat 72 and a slide rod 73, wherein the first mounting seat 72 is arranged on the assembly part 2, and an arc groove 721 is arranged between the opposite ends of the first mounting seat 72; the slide rod 73 is slidably arranged inside the arc groove 721, and the sliding seat 71 is fixedly connected to the slide rod 73.

[0049] Specifically, when the telescopic end of the adjustment cylinder 61 is extended or retracted, the push rod 62 applies force to the sliding seat 71, and the sliding rod 73 slides along the arc groove 721, thereby completing the sliding adjustment process of the sliding seat 71. By setting the sliding seat 71 to be inserted into the inner side of the first assembly hole 711 and fixedly connected to the sliding seat 71, the hole wall of the first assembly hole 711 can limit the clamping head 5 to increase the connection stability of the clamping head 5. By setting the sliding rods 73 to be slidably connected to the opposite sides of the first mounting seat 72, and the sliding seat 71 is slidably connected to the two sliding rods 73 at the same time, the sliding stability of the sliding seat 71 is increased.

[0050] As a preferred embodiment, it further comprises an adapter seat 81 , wherein the adapter seat 81 is rotatably disposed on one side of the assembly part 2 , and the supporting head 3 is fixedly connected to the adapter seat 81 .

[0051] Specifically, when welding the valve core body 4, the rotating shaft 11 has rotated the valve core body 4 to an inclined position and aligned the external welding head with the circumference of the valve core body 4. In order to allow the welding head to weld the circumference of the valve core body 4, the adapter seat 81 can be adjusted to rotate. At this time, the adapter seat 81 drives the supporting head 3 to rotate. Since the supporting head 3 supports the valve core body 4, the supporting head 3 can drive the valve core body 4 to rotate synchronously. The rotating valve core body 4 allows the welding head to weld the circumference of the valve core body 4 in a fixed position, which is convenient to use.

[0052] As a preferred embodiment, a second assembly hole 811 is opened on the adapter seat 81 , and the supporting head 3 is inserted into the inner side of the second assembly hole 811 and fixedly connected with the adapter seat 81 .

[0053] Such a design is used to increase the connection stability of the supporting head 3 under the limitation of the hole wall of the second assembly hole 811.

[0054] As a preferred embodiment, it also includes a plurality of limit members 82 , wherein the plurality of limit members 82 are all arranged at the end of the adapter seat 81 and are equidistantly distributed in the circumferential direction, and the plurality of limit members 82 are all in contact with the peripheral wall of the supporting head 3 .

[0055] A plurality of limiting members 82 are provided to limit the circumferential side of the supporting head 3 , so as to increase the connection stability of the supporting head 3 .

[0056] As a preferred embodiment, it also includes a second mounting seat 91, a connecting shaft 92, a rotating motor 93, a transmission shaft 94 and a transmission belt 95, wherein the second mounting seat 91 is arranged on the assembly part 2, and the connecting shaft 92 is rotatably arranged on the second mounting seat 91, and one end of the connecting shaft 92 is fixedly connected to the adapter seat 81; the rotating motor 93 is fixedly arranged relative to the second mounting seat 91, and the transmission shaft 94 is fixedly connected to the output shaft of the rotating motor 93; the transmission belt 95 is arranged between the connecting shaft 92 and the transmission shaft 94, and is used to transmit the connecting shaft 92 and the transmission shaft 94.

[0057] Specifically, when it is necessary to adjust the rotation of the adapter seat 81, the rotating motor 93 can be started. At this time, the output shaft of the rotating motor 93 drives the transmission shaft 94 to rotate. The transmission shaft 94 drives the connecting shaft 92 to rotate synchronously under the transmission action of the transmission belt 95, and the connecting shaft 92 drives the adapter seat 81 to rotate, thereby completing the rotation adjustment process of the adapter seat 81.

[0058] As a preferred embodiment, the assembly 2 includes a side plate 21 and a bottom plate 22, the bottom plate 22 is perpendicular to the side plate 21 and fixedly connected to the side plate 21, the sliding seat 71 is slidably set on the side plate 21, and the second mounting seat 91 and the rotating motor 93 are both set on the bottom plate 22.

[0059] As a preferred embodiment, it further comprises an infrared sensor 10 , wherein the infrared sensor 10 is arranged on the assembly part 2 to monitor the position of the valve core body 4 relative to the supporting head 3 .

[0060] In a specific implementation, when the external manipulator places the valve core body 4 on the supporting head 3 , the infrared sensor 10 can detect the position of the valve core body 4 , and at this time, the telescopic end of the control cylinder 61 is extended to complete the automatic clamping process of the valve core body 4 .

[0061] The working principle of the utility model is introduced as follows:

[0062] The valve core body 4 to be welded is clamped by an external manipulator to be loaded. When the external manipulator places the valve core body 4 on the supporting head 3, the infrared sensor 10 can detect the position of the valve core body 4. At this time, the telescopic end of the control cylinder 61 is extended, and the sliding seat 71 is pushed to slide in the direction close to the valve core body 4. The sliding seat 71 drives the clamping head 5 to move and squeeze the valve core body 4. The end portions of the supporting head 3 and the clamping head 5 are inserted into the end holes 41 located at both ends of the valve core body 4, thereby completing the positioning of the valve core body 4. At the same time, through the effect of the extrusion friction force, the valve core body 4 can be fixed relative to the supporting head 3, and then the rotating shaft 11 is adjusted to rotate by the motor box 1. At this time, the rotating shaft 11 drives the assembly part 2 to rotate, so that the valve core body 4 rotates to an inclined position, and the peripheral side of the valve core body 4 is aligned with the external welding head. While the valve core body 4 is being welded through the external welding head, the rotating motor 93 is started. At this time, the output shaft of the rotating motor 93 drives the transmission shaft 94 to rotate. The transmission shaft 94 drives the connecting shaft 92 to rotate synchronously under the transmission action of the transmission belt 95. The connecting shaft 92 drives the adapter seat 81 to rotate, thereby completing the rotation adjustment process of the adapter seat 81, so that the external welding head can weld the peripheral side of the valve core body 4 with the position fixed.

[0063] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic welding equipment fixture, characterized in that: It comprises a motor box (1), an assembly part (2), a supporting head (3), a clamping head (5) and a regulating component (6), wherein: The motor box (1) comprises a rotating shaft (11), and the assembly part (2) is fixedly connected to the rotating shaft (11); A support head (3) is arranged on one side of the assembly part (2) and is used to support the valve core body (4). Both ends of the valve core body (4) are provided with end holes (41). The end of the support head (3) is tapered and the end of the support head (3) is inserted into the inner side of the end hole (41) on one side. A clamping head (5) is slidably arranged on one side of the assembly part (2) and slides in a direction close to or away from the support head (3); the end of the clamping head (5) is tapered, and the end of the clamping head (5) is used to insert the end hole (41) of the valve core body (4) away from the support head (3); A regulating component (6) is arranged on the assembly part (2) and is used for regulating the sliding position of the clamping head (5).

2. The automatic welding equipment fixture according to claim 1, characterized in that: It also includes a sliding seat (71), the regulating assembly (6) includes a cylinder (61) and a push rod (62), wherein: A sliding seat (71) is slidably arranged on one side of the assembly part (2), and the clamping head (5) is fixedly connected to the sliding seat (71); The cylinder (61) is arranged on the assembly part (2), and one end of the push rod (62) is fixedly connected to one end of the cylinder (61), and the other end of the push rod (62) is fixedly connected to the sliding seat (71).

3. The automatic welding equipment fixture as claimed in claim 2, characterized in that: The sliding seat (71) is provided with a first assembly hole (711), and the clamping head (5) is inserted into the inner side of the first assembly hole (711) and fixedly connected to the sliding seat (71).

4. The automatic welding equipment fixture as claimed in claim 2, characterized in that: It also includes a first mounting seat (72) and a sliding rod (73), wherein: A first mounting seat (72) is arranged on the assembly part (2), and an arc-shaped groove (721) is formed between two opposite ends of the first mounting seat (72); The sliding rod (73) is slidably arranged inside the arc-shaped groove (721), and the sliding seat (71) is fixedly connected to the sliding rod (73).

5. The automatic welding equipment fixture as claimed in claim 2, characterized in that: It also includes an adapter (81), wherein: The transfer seat (81) is rotatably arranged on one side of the assembly part (2), and the supporting head (3) is fixedly connected to the transfer seat (81).

6. The automatic welding equipment fixture as claimed in claim 5, characterized in that: The adapter seat (81) is provided with a second assembly hole (811), and the supporting head (3) is inserted into the inner side of the second assembly hole (811) and fixedly connected to the adapter seat (81).

7. The automatic welding equipment fixture as claimed in claim 5, characterized in that: It also includes a plurality of limit members (82), wherein: A plurality of limiting members (82) are arranged at the end of the adapter seat (81) and are equidistantly distributed in the circumferential direction. The plurality of limiting members (82) are in contact with the peripheral wall of the supporting head (3).

8. The automatic welding equipment fixture as claimed in claim 5, characterized in that: It also includes a second mounting seat (91), a connecting shaft (92), a rotating motor (93), a transmission shaft (94) and a transmission belt (95), wherein: A second mounting seat (91) is arranged on the assembly part (2), and the connecting shaft (92) is rotatably arranged on the second mounting seat (91), and one end of the connecting shaft (92) is fixedly connected to the adapter seat (81); The rotating motor (93) is fixedly arranged relative to the second mounting seat (91), and the transmission shaft (94) is fixedly connected to the output shaft of the rotating motor (93); A transmission belt (95) is arranged between the connecting shaft (92) and the transmission shaft (94) and is used for transmitting the connecting shaft (92) and the transmission shaft (94).

9. The automatic welding equipment fixture as claimed in claim 8, characterized in that: The assembly (2) comprises a side plate (21) and a bottom plate (22); the bottom plate (22) is perpendicular to the side plate (21) and fixedly connected to the side plate (21); the sliding seat (71) is slidably arranged on the side plate (21); and the second mounting seat (91) and the rotating motor (93) are both arranged on the bottom plate (22).

10. The automatic welding equipment fixture according to claim 1, characterized in that: Also included is an infrared sensor (10), wherein: An infrared sensor (10) is arranged on the assembly part (2) and is used to monitor the position of the valve core body (4) relative to the support head (3).

Citation Information

Patent Citations

  • Welding equipment clamp

    CN216097254U