Cylinder machining supporting assembly

By designing a cylinder machining support assembly including a support part and a connecting rod, the problem of deformation of the cylinder with a larger axial size during welding is solved, and better support effect is achieved, ensuring that the roundness and cylindricality of the product meet the qualified standards.

CN222696407UActive Publication Date: 2025-04-01ZHENGZHOU FOGUANG ELECTRIC POWER EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421385801.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-04-01
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

In the prior art, when processing cylinders with larger axial sizes, it is difficult to effectively support them, resulting in deformation during welding and failure to meet the qualified standards.

Method used

A cylindrical machining support assembly is designed, including a support part and a connecting rod. The support part is composed of a fixing ring, a support ring, an adjustment bolt and a limiting cylinder. By cooperating the adjustment bolt and the connecting rod, the adjustment and support of the support part can be achieved.

Benefits of technology

This assembly can effectively prevent the cylinder from deforming during processing, especially in a cylinder structure with a longer axial length, providing a better support effect through the cooperation of multiple support parts and connecting rods.

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Abstract

The utility model discloses a cylinder processing support assembly which comprises two support parts and at least two connecting rods, the two support parts are connected through the at least two connecting rods, each support part comprises a fixing ring, and a plurality of adjusting holes are distributed in the fixing ring in the circumferential direction; the supporting ring is arranged on the radial outer side of the fixing ring in a sleeving mode, an adjusting notch is formed in the supporting ring, limiting cylinders are arranged on the inner circumferential wall of the supporting ring, and the limiting cylinders and the adjusting holes are arranged in a one-to-one correspondence mode; the adjusting bolt is in threaded connection with the adjusting hole; a connecting hole is formed in the fixing ring, internal threads are formed in the inner wall of the connecting hole, and external threads are arranged on the peripheral wall of the connecting rod. The supporting parts are arranged in the cylinder to support the cylinder when the cylinder is machined, so that the effect of preventing the cylinder from deforming in the machining process is achieved, and particularly, when a cylinder structure with the long axial length is machined, the distance between the two adjacent supporting parts is adjusted through the connecting rods, and therefore the cylinder structure can be conveniently machined. And a better supporting effect is achieved on the machined part.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing, and more specifically, to a cylinder processing support component. Background Art

[0002] The commonly used process for making existing cylindrical products is to directly weld the plate after rolling it into a cylindrical product. However, due to the stress release after the product is made, the welding deformation is large, so that the roundness and cylindricity of the product cannot meet the qualified standard requirements. Therefore, external tools are needed to prevent the deformation of the cylindrical product after welding.

[0003] In some processes, supporting tools are placed inside the cylinder before welding to avoid deformation during welding. However, when the axial dimension of the product is large, multiple supporting tools are required for support. The part near the middle position is not convenient to prevent supporting tools, and it is still difficult to ensure that no deformation occurs during welding. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model innovatively provides a cylinder processing support assembly, which can solve the technical problems in the prior art that the processing process of a cylinder with a large axial size is inconvenient to support and deformation cannot be avoided.

[0005] In order to achieve the above technical purpose, the utility model discloses a cylinder processing support assembly, including: a support part and a connecting rod, wherein two support parts are provided, and the two support parts are connected by at least two connecting rods.

[0006] The support portion comprises:

[0007] A fixing ring, wherein a plurality of adjusting holes are distributed along the circumferential direction of the fixing ring, the adjusting holes extend along the radial direction of the fixing ring and penetrate the side wall of the fixing ring, and the inner wall of the adjusting holes is provided with an internal thread;

[0008] A support ring is sleeved on the radial outer side of the fixing ring, an adjustment notch is formed on the support ring, and a limiting cylinder is arranged on the inner circumferential wall of the support ring, and the limiting cylinder is arranged in a one-to-one correspondence with the adjustment hole;

[0009] An adjusting bolt, wherein the adjusting bolt is threadedly connected to the adjusting hole, a first end of the adjusting bolt extends into the limiting cylinder, and the first end of the adjusting bolt can move laterally in the limiting cylinder;

[0010] The fixing ring is provided with a connecting hole, the connecting hole is parallel to the axis of the fixing ring, the inner wall of the connecting hole forms an internal thread, the outer peripheral wall of the connecting rod is provided with an external thread, and the connecting rod is rotated to drive two adjacent supporting parts to move away from or closer to each other.

[0011] Furthermore, the connecting rod is a double-headed screw rod, and two sections of external threads with opposite rotation directions are arranged on its outer wall, and the two sections of external threads are respectively threadedly connected to the connecting hole on one of the fixing rings.

[0012] Furthermore, a rib plate is provided on the inner peripheral wall of the support ring, each of the limiting cylinders is connected to at least one of the rib plates, and the rib plates are fixedly connected to the support ring and the limiting cylinder.

[0013] Furthermore, the ribs are arranged along the circumference of the support ring, one rib is arranged on each side of each limiting cylinder, and a gap is formed between the two ribs.

[0014] Furthermore, the end surface of the first end of the adjusting bolt is a convex hemispherical surface.

[0015] Furthermore, the inner cavity cross-section of the limiting cylinder is circular, and the inner diameter of the limiting cylinder is larger than the outer diameter of the adjusting bolt.

[0016] Furthermore, the inner cavity of the limiting cylinder is in the shape of an elongated strip, and the inner cavity of the limiting cylinder extends along the circumference of the supporting ring.

[0017] Furthermore, the support ring is made of an elastic metal material, and the support ring enlarges the adjustment gap under the thrust of the adjustment bolt.

[0018] Furthermore, the cylinder processing support assembly also includes a bracket, two of the brackets are provided, the support portion is located between the two brackets, and both ends of the connecting rod are rotatably connected to the two brackets respectively.

[0019] Furthermore, two connecting rods are provided, and the axes of the two connecting rods are located on the same diameter line of the fixing ring.

[0020] The beneficial effects of the utility model are:

[0021] The cylinder processing support assembly provided by the utility model is arranged inside the cylinder to provide support for the cylinder when processing the cylinder, thereby preventing the cylinder from being deformed during the processing. Especially when processing a cylinder structure with a relatively long axial length, a plurality of support parts are arranged, and the distance between two adjacent support parts is adjusted by a connecting rod, so that a better support effect is achieved for the processed workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A schematic diagram showing the structure of a cylinder processing support assembly according to an embodiment of the utility model is shown;

[0023] Figure 2 A schematic diagram showing the structure of the support portion of an embodiment of the utility model is shown;

[0024] Figure 3 A schematic structural diagram of a cylinder processing support assembly according to another embodiment of the utility model is shown;

[0025] Figure 4 A schematic diagram showing the use status of the cylinder processing support assembly according to an embodiment of the utility model is shown.

[0026] In the figure,

[0027] 1. Support part; 11. Fixing ring; 111. Connecting hole; 12. Support ring; 121. Adjusting notch; 122. Limiting cylinder; 123. Rib plate; 13. Adjusting bolt; 2. Connecting rod; 3. Bracket; 4. Cylinder. DETAILED DESCRIPTION

[0028] The cylinder processing support assembly provided by the utility model is explained and illustrated in detail below in conjunction with the drawings in the specification.

[0029] The cylinder processing support assembly provided by the utility model is arranged inside the cylinder to provide support for the cylinder when processing the cylinder, thereby preventing the cylinder from deforming during processing. In particular, when processing a cylinder structure with a relatively long axial length, by setting multiple support parts and adjusting the distance between two adjacent support parts through a connecting rod, a better support effect is achieved for the workpiece. The following is a detailed introduction of the present application in conjunction with specific embodiments:

[0030] In one embodiment, Figure 1 , Figure 2 As shown, the utility model provides a cylindrical processing support assembly, including: a support part 1 and a connecting rod 2, wherein two support parts 1 are provided, and the two support parts 1 are connected by at least two connecting rods 2, and the connecting rods 2 are threadedly connected to the support parts 1, and the two support parts 1 can be controlled to move closer to or farther from each other by rotating the connecting rods 2, so as to adjust the position of the support parts 1 and provide better support for the workpiece.

[0031] In one embodiment, Figure 2 As shown, the support portion 1 includes a fixing ring 11 and a supporting ring 12. The supporting ring 12 is sleeved on the outside of the fixing ring 11. An adjusting bolt 13 is provided on the fixing ring 11. The adjusting bolt 13 is used to provide support for the supporting ring 12, and the radial dimension of the supporting ring 12 is adjusted so that the supporting ring 12 can provide support for the inner wall of the cylinder.

[0032] The fixing ring 11 is a circular ring structure, and a plurality of adjustment holes are distributed along the circumference of the fixing ring 11. The adjustment holes extend along the radial direction of the fixing ring 11 and penetrate the side wall of the fixing ring 11, and the inner wall of the adjustment hole is provided with an internal thread. Optionally, the plurality of adjustment holes are evenly distributed along the circumference of the fixing ring 11. The first end of the adjusting bolt 13 passes through the adjustment hole from the inner side of the fixing ring 11, and the adjusting bolt 13 is threadedly connected to the adjustment hole. The length of the first end of the adjusting bolt 13 extending out can be changed by rotating the adjusting bolt 13. A connecting hole 111 is provided on the fixing ring 11, and the connecting hole 111 is parallel to the axis of the fixing ring 11. The inner wall of the connecting hole 111 forms an internal thread, and the outer peripheral wall of the connecting rod 2 is provided with an external thread, and two adjacent support parts 1 are away from or close to each other.

[0033] An adjustment notch 121 is formed on the support ring 12, and the size of the adjustment notch 121 is adjustable. A limiting cylinder 122 is arranged on the inner peripheral wall of the support ring 12, and the limiting cylinder 122 is arranged one-to-one with the adjustment hole. The first end of the adjustment bolt 13 extends into the limiting cylinder 122 and abuts against the bottom wall of the limiting cylinder 122. The first end of the adjustment bolt 13 provides thrust to the support ring 12 through the limiting cylinder 122. Optionally, the support ring 12 is made of an elastic metal material. In a natural state, the support ring 12 is located outside the fixing ring 11, and can ensure that the first end of the adjustment bolt 13 is located in the limiting cylinder 122. The support ring 12 enlarges the adjustment notch 121 under the thrust of the adjustment bolt 13, that is, the radial size of the support ring 12 increases. When the thrust of the adjustment bolt 13 is removed, the support ring 12 can be restored to a natural state under the action of the elastic force. When the adjusting bolt 13 extends toward the outside of the fixing ring 11, it can push the supporting ring 12 to move radially outward to enlarge the adjusting gap 121. When the adjusting bolt 13 shrinks toward the inside of the fixing ring 11, the supporting ring 12 can shrink under the action of elastic force to reduce the adjusting gap 121.

[0034] The inner cavity size of the limit cylinder 122 is larger than the outer diameter size of the adjusting bolt 13, so that the first end of the adjusting bolt 13 can undergo a certain amount of lateral displacement in the limit cylinder 122, thereby ensuring that when the support ring 12 is deformed by the thrust, the limit cylinder 122 can also undergo a certain amount of displacement, thereby avoiding affecting the deformation of the support ring 12.

[0035] Optionally, the inner cavity of the limiting cylinder 122 has a circular cross section, and the inner diameter of the limiting cylinder 122 is larger than the outer diameter of the adjusting bolt 13, and the first end of the adjusting bolt 13 can move laterally in the limiting cylinder 122, that is, a certain amount of movement occurs in the circumferential direction of the support ring 12. Alternatively, the inner cavity of the limiting cylinder 122 is in the shape of an elongated strip, and the inner cavity of the limiting cylinder 122 extends along the circumferential direction of the support ring 12, for example, it can be set to an elliptical, rectangular or similar hole of any shape, which can ensure that there is enough space between the limiting cylinder 122 and the adjusting bolt 13 for relative displacement when the support ring 12 is deformed.

[0036] In some embodiments, the end face of the first end of the adjusting bolt 13 is a convex hemispherical surface, which can reduce the contact area between the first end of the adjusting bolt 13 and the inner wall of the limiting cylinder 122, thereby reducing the friction force generated when the limiting cylinder 122 and the adjusting bolt 13 move relative to each other.

[0037] In some embodiments, a rib 123 is provided on the inner circumferential wall of the support ring 12, and each limiting cylinder 122 is connected to at least one rib 123. The rib 123 is provided perpendicular to the inner wall of the support ring 12, and is fixedly connected to the support ring 12 and the limiting cylinder 122. The provision of the rib 123 can improve the overall strength of the support ring 12 on the one hand, and can also improve the reliability of the connection between the limiting cylinder 122 and the support ring 12 on the other hand. Optionally, the rib 123 is provided along the circumference of the support ring 12, and a rib 123 is provided on both sides of each limiting cylinder 122. The multiple ribs 123 are independent of each other, and there is a gap between two adjacent ribs 123 to avoid interference between the ribs 123 when the support ring 12 is deformed.

[0038] In some embodiments, the connecting rod 2 is a double-headed screw rod, and two sections of external threads with opposite rotation directions are arranged on its outer wall. The two sections of external threads are respectively threadedly connected to a connecting hole 111 on a fixing ring 11. The internal thread of the connecting hole 111 matches the rotation direction of the external thread on the screw rod connected to it. When the connecting rod 2 rotates, the two supporting parts 1 approach or move away from each other, that is, they move in opposite directions.

[0039] In some embodiments, Figure 3 As shown, the cylinder processing support assembly also includes a bracket 3, two brackets 3 are provided, the support part 1 is located between the two brackets 3, and the two ends of the connecting rod 2 are rotatably connected to the two brackets 3. The support part 1 is supported by the bracket 3 to prevent the support part 1 from being deformed by ground compression due to gravity. Optionally, both ends of the connecting rod 2 extend to the other side of the bracket 3 to facilitate the rotation operation. Furthermore, a rotating handle is provided at at least one end of the connecting rod 2 to facilitate the rotation operation of the connecting rod 2.

[0040] In this embodiment, two connecting rods 2 are provided, and the axes of the two connecting rods 2 are located on the same diameter line of the fixing ring 11. The two connecting rods 2 rotate synchronously, which can ensure that the support part 1 can only move along the axial direction when moving, and will not rotate.

[0041] The use method of the cylinder processing support assembly of the present application includes:

[0042] like Figure 4As shown, the adjusting bolt 13 is adjusted according to the diameter of the cylinder 4 so that the diameter of the support ring 12 is smaller than the inner diameter of the cylinder 4. After the plate of the cylinder 4 is rolled and the positioning welding is completed in advance, the product is fine-tuned, the two support parts 1 are placed in the cylinder 4, and the connecting rod 2 is rotated to adjust the distance between the two support parts 1. Preferably, the distance between the two support parts 1 is 400mm-600mm, and then the adjusting bolt is rotated to increase the radial size of the support ring 12 and abut against the inner wall of the cylinder 4.

[0043] Optionally, it is necessary to ensure that the support ring 12 fits on the inner wall of the cylinder 4, that is, to ensure that the axis of the support ring 12 coincides with or is parallel to the axis of the cylinder 4. Whether the installation is in place can be determined by measuring the verticality of the support part 1 and the cylinder 4.

[0044] When adjusting the adjusting bolts 13 , they are adjusted in a cross-symmetrical order, that is, after adjusting the first adjusting bolt 13 , the bolt opposite to it is adjusted to ensure that the support ring 12 is evenly stressed.

[0045] After the installation of the cylinder processing support assembly is completed, the cylinder 4 is welded. Optionally, the welding is performed from the middle to both sides. After the welding is completed, the cylinder processing support assembly can be removed.

[0046] When the length of the cylinder 4 is small (smaller than the length of the connecting rod 2), the welding operation can be carried out on the support of the bracket 3. When the length of the cylinder 4 is large, the bracket 3 can be omitted. For example, when the length of the cylinder 4 is greater than the length of the two connecting rods 2, two cylinder processing support assemblies can be used simultaneously.

[0047] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0048] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0049] In the description of this specification, the description with reference to the terms "this embodiment", "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any at least one embodiment or example. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0050] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0051] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and simple improvements made to the essential contents of the present invention shall be included in the protection scope of the present invention.

Claims

1. A cylindrical processing support assembly, characterized in that: include: A support part and a connecting rod, wherein two support parts are provided, and the two support parts are connected by at least two connecting rods. The support portion comprises: A fixing ring, wherein a plurality of adjusting holes are distributed along the circumferential direction of the fixing ring, the adjusting holes extend along the radial direction of the fixing ring and penetrate the side wall of the fixing ring, and the inner wall of the adjusting holes is provided with an internal thread; A support ring is sleeved on the radial outer side of the fixing ring, an adjustment notch is formed on the support ring, and a limiting cylinder is arranged on the inner circumferential wall of the support ring, and the limiting cylinder is arranged in a one-to-one correspondence with the adjustment hole; An adjusting bolt, wherein the adjusting bolt is threadedly connected to the adjusting hole, a first end of the adjusting bolt extends into the limiting cylinder, and the first end of the adjusting bolt can move laterally in the limiting cylinder; The fixing ring is provided with a connecting hole, the connecting hole is parallel to the axis of the fixing ring, the inner wall of the connecting hole forms an internal thread, the outer peripheral wall of the connecting rod is provided with an external thread, and the connecting rod is rotated to drive two adjacent supporting parts to move away from or closer to each other.

2. The cylinder processing support assembly according to claim 1, characterized in that: The connecting rod is a double-headed screw rod, and two sections of external threads with opposite rotation directions are arranged on the outer wall of the connecting rod. The two sections of external threads are respectively threadedly connected to the connecting hole on one of the fixing rings.

3. The cylinder processing support assembly according to claim 2, characterized in that: A rib plate is arranged on the inner peripheral wall of the support ring, each of the limiting cylinders is connected to at least one of the rib plates, and the rib plates are fixedly connected to the support ring and the limiting cylinder.

4. The cylinder processing support assembly according to claim 3, characterized in that: The ribs are arranged along the circumference of the support ring, one rib is arranged on each side of each limiting cylinder, and a gap is formed between the two ribs.

5. The cylinder processing support assembly according to claim 4, characterized in that: The end surface of the first end of the adjusting bolt is a convex hemispherical surface.

6. The cylinder processing support assembly according to claim 5, characterized in that: The inner cavity cross section of the limiting cylinder is circular, and the inner diameter of the limiting cylinder is larger than the outer diameter of the adjusting bolt.

7. The cylinder processing support assembly according to claim 6, characterized in that: The inner cavity of the limiting cylinder is in the shape of an elongated strip, and the inner cavity of the limiting cylinder extends along the circumference of the supporting ring.

8. The cylinder processing support assembly according to claim 7, characterized in that: The support ring is made of an elastic metal material, and the support ring enlarges the adjustment gap under the thrust of the adjustment bolt.

9. The cylinder processing support assembly according to any one of claims 1 to 8, characterized in that: The cylinder processing support assembly also includes a bracket, two of which are provided, the support portion is located between the two brackets, and the two ends of the connecting rod are rotatably connected to the two brackets respectively.

10. The cylinder processing support assembly according to claim 9, characterized in that: Two connecting rods are provided, and the axes of the two connecting rods are located on the same diameter line of the fixing ring.