An assembly machine for hose processing

Abstract

The utility model provides an assembly machine for hose processing, which belongs to the technical field of assembly machines. The assembly machine for hose processing comprises a shell, a manipulator, a steel sleeve installation component, a nut core assembly component, a secondary assembly detection component and a buckling component. The shell is a square structure, and the manipulator, the steel sleeve installation component, the nut core assembly component, the secondary assembly detection component and the buckling component are all arranged inside the shell; the manipulator is arranged at a side position inside the shell, and is used to move the hose; the steel sleeve installation component, the nut core assembly component, the secondary assembly detection component and the buckling component are fixed in the same horizontal position of the shell in sequence, and the front end thereof is provided with the manipulator; the utility model provides an assembly machine for hose processing, which can solve the problems of low flexibility and insufficient precision of the existing assembly machines for hose processing.

Description

Technical Field

[0001] The utility model belongs to the technical field of assembly machines, and in particular relates to an assembly machine used for hose processing. Background Art

[0002] The hose processing and assembly machine is a kind of equipment used for the automated production of hose products. The hose processing and assembly machine can realize the automated production of hoses, greatly improving the production efficiency and production speed. Compared with manual operation, the assembly machine can complete a large number of production tasks in a short time, reducing manpower input and production cycle. The assembly machine adopts a sophisticated control system and sensor, which can realize the precise control and monitoring of various parameters in the hose processing process to ensure the stability and consistency of product quality. The assembly machine usually has a variety of processing and assembly functions, which can be flexibly adjusted and configured according to different product requirements. This enables the assembly machine to adapt to the production needs of hose products of different specifications and materials. Automated production can reduce labor costs and error rates in production, and reduce production costs. Although the investment cost of the assembly machine is high, by improving production efficiency and reducing scrap rates, the investment cost can be quickly recovered and the production cost can be reduced. Automated production can reduce safety risks in manual operation, reduce the probability of accidents in the workplace, and improve the safety and stability of the production environment.

[0003] Existing assembly machines for hose processing are inflexible and lack precision. Utility Model Content

[0004] In view of this, the utility model provides an assembly machine for hose processing, which can solve the problems of low flexibility and insufficient precision of the existing assembly machines for hose processing.

[0005] The utility model is achieved in this way:

[0006] The utility model provides an assembly machine for hose processing, which comprises a shell, a manipulator, a steel sleeve installation component, a nut core assembly component, a secondary assembly detection component and a buckling component. The shell is a square structure, and the manipulator, the steel sleeve installation component, the nut core assembly component, the secondary assembly detection component and the buckling component are all arranged inside the shell; the manipulator is arranged at a side position inside the shell, and is used to move the hose; the steel sleeve installation component, the nut core assembly component, the secondary assembly detection component and the buckling component are successively fixed at the same horizontal position of the shell, and the front end thereof is provided with the manipulator; the steel sleeve installation component is used to fix the hose and the steel sleeve in connection, the nut core assembly component is used to install the nut core, the secondary assembly detection component is used to detect the installation status of the nut core, and the buckling component is used to fix and buckle the nut and the hose.

[0007] On the basis of the above technical solution, the assembly machine for hose processing of the utility model can also be improved as follows:

[0008] Among them, the steel sleeve installation component includes a combing component, an installation cylinder and a steel sleeve material channel, the combing component and the installation cylinder are both fixed on a mounting frame, a hose is fixed on one side of the combing component, the combing component drives the hose to move toward one side of the installation cylinder for combing the hose, the installation cylinder is through-connected with the steel sleeve material channel, the steel sleeve material channel is used to transport the steel sleeve to the installation cylinder, and the installation cylinder drives the steel sleeve to move toward one side of the combing component to install the steel sleeve and the hose.

[0009] Further, the combing assembly and the central axis of the mounting cylinder are at the same horizontal position;

[0010] A vibration plate is installed on the top of the steel sleeve channel.

[0011] Furthermore, the nut core assembly component includes a nut material channel, a core material channel, a suction cylinder, an air claw and a pressure cylinder. The nut material channel and the core material channel are separately arranged, and their ends are at the same horizontal position. The end of the core material channel is provided with the suction cylinder, and the suction cylinder moves the core at the end of the core material channel to the end position of the nut material channel; the air claw moves the assembled nut core to the material channel, and the pressure cylinder is provided at the position corresponding to the material channel, and the pressure cylinder pushes the nut core to move and connects it with the hose.

[0012] Furthermore, a sensor is provided at the end position of the core channel for detecting whether there is a core at the end of the core channel; and a sensor is provided at the bottom of the channel for detecting whether there is a nut core in the channel.

[0013] Furthermore, the secondary assembly detection part is used to test whether the steel sleeve installation component and the nut core assembly component assembled on the hose are in place.

[0014] Furthermore, the tops of the nut channel and the core channel are both connected through the vibration plate.

[0015] Compared with the prior art, the assembly machine for hose processing provided by the utility model has the following beneficial effects:

[0016] case:

[0017] The shell is the outer structure of the assembly machine and adopts a square design. It provides overall support and external protection for the assembly machine.

[0018] Robot:

[0019] The manipulator is located on one side of the housing and is used to move the hose. Its function is to control the position of the hose so that it can be accurately positioned during the assembly process.

[0020] Steel sleeve installation components:

[0021] Includes combing assembly, mounting cylinder and steel sleeve channel.

[0022] The combing assembly is fixed on the mounting frame, and the hose is fixed on one side. The combing assembly drives the hose to move toward the side where the cylinder is mounted to comb the hose.

[0023] The installation cylinder is connected with the steel sleeve material channel and is used to convey the steel sleeve to the installation cylinder. The installation cylinder drives the steel sleeve to move to one side of the combing component to install the steel sleeve and the hose.

[0024] Nut core assembly components:

[0025] It includes a nut channel, a core channel, a suction cylinder, an air claw and a pressure cylinder.

[0026] The nut channel and the core channel are set separately, and the ends are at the same horizontal position. The suction cylinder moves the core to the end position of the nut channel.

[0027] The air gripper moves the assembled nut core to the material channel, and the pressure cylinder at the corresponding position pushes the nut core to connect with the hose.

[0028] Secondary assembly inspection:

[0029] Used to test whether the steel sleeve installation component and the nut core assembly component assembled on the hose are in place.

[0030] The combing assembly is at the same level as the center axis of the installation cylinder, which ensures the stability and accuracy of the hose during combing and installation.

[0031] A vibration plate is installed on the top of the steel sleeve channel to help convey and position the steel sleeve and improve assembly efficiency.

[0032] A sensor is provided at the end of the core channel to detect whether there is a core to ensure the assembly quality.

[0033] A sensor is provided at the bottom of the channel to detect whether there is a nut core in the channel, which helps to prevent errors during assembly.

[0034] The tops of the nut channel and the core channel are connected to the vibration plate, which further helps the conveying and positioning of parts in the channel. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments of the utility model will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0036] Figure 1 It is a structural schematic diagram of an assembly machine for hose processing;

[0037] Figure 2 It is a schematic diagram of the internal structure of an assembly machine for hose processing;

[0038] Figure 3 It is a structural schematic diagram of the steel sleeve installation assembly;

[0039] Figure 4 It is a schematic diagram of the inclined structure of the steel sleeve installation assembly;

[0040] Figure 5 It is a structural schematic diagram of the nut core assembly component;

[0041] Figure 6 It is a structural schematic diagram of secondary assembly detection;

[0042] Figure 7 It is a structural schematic diagram of a buckling piece;

[0043] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0044] 10. Shell; 20. Robot; 30. Steel sleeve installation assembly; 31. Combing assembly; 32. Installation cylinder; 33. Steel sleeve material channel; 40. Nut core assembly assembly; 41. Nut material channel; 42. Core material channel; 43. Suction cylinder; 44. Air claw; 45. Pressing cylinder; 50. Secondary assembly detection part; 60. Buckling part. DETAILED DESCRIPTION

[0045] In order to make the purpose, technical solution and advantages of the implementation mode of the present invention clearer, the technical solution in the implementation mode of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the implementation mode of the present invention.

[0046] like Figure 1-7As shown, it is a structural schematic diagram of an assembly machine for hose processing provided by the utility model, in which the assembly machine includes a shell 10, a manipulator 20, a steel sleeve installation component 30, a nut core assembly component 40, a secondary assembly detection component 50 and a buckling component 60. The shell 10 is a square structure, and the manipulator 20, the steel sleeve installation component 30, the nut core assembly component 40, the secondary assembly detection component 50 and the buckling component 60 are all arranged inside the shell 10; the manipulator 20 is arranged at a side position inside the shell 10, and is used to move the hose; the steel sleeve installation component 30, the nut core assembly component 40, the secondary assembly detection component 50 and the buckling component 60 are successively fixed at the same horizontal position of the shell 10, and the front end thereof is provided with the manipulator 20; the steel sleeve installation component 30 is used to fix the hose and the steel sleeve, the nut core assembly component 40 is used to install the nut core, the secondary assembly detection component 50 is used to detect the installation status of the nut core, and the buckling component 60 is used to fix and buckle the nut and the hose.

[0047] Among them, in the above technical scheme, the steel sleeve installation component 30 includes a combing component 31, an installation cylinder 32 and a steel sleeve material channel 33. The combing component 31 and the installation cylinder 32 are both fixed on the installation frame. The hose is fixed on one side of the combing component 31. The combing component 31 drives the hose to move to the side of the installation cylinder 32 for combing the hose. The installation cylinder 32 is connected with the steel sleeve material channel 33. The steel sleeve material channel 33 is used to transport the steel sleeve to the installation cylinder 32. The installation cylinder 32 drives the steel sleeve to move to one side of the combing component 31 to install the steel sleeve and the hose.

[0048] Further, in the above technical solution, the combing assembly 31 and the central axis of the mounting cylinder 32 are at the same horizontal position;

[0049] A vibrating plate is installed on the top of the steel sleeve channel 33 .

[0050] Furthermore, in the above technical scheme, the nut core assembly component 40 includes a nut channel 41, a core channel 42, a suction cylinder 43, an air claw 44 and a pressure cylinder 45. The nut channel 41 and the core channel 42 are respectively arranged with their ends at the same horizontal position. A suction cylinder 43 is arranged at the end of the core channel 42. The suction cylinder 43 moves the core at the end of the core channel 42 to the end position of the nut channel 41; the air claw 44 moves the assembled nut core to the channel. A pressure cylinder 45 is arranged at the corresponding position of the channel. The pressure cylinder 45 pushes the nut core to move and connects it to the hose.

[0051] Furthermore, in the above technical solution, a sensor is provided at the end of the core channel 42 to detect whether there is a core at the end of the core channel 42; a sensor is provided at the bottom of the channel to detect whether there is a nut core.

[0052] Furthermore, in the above technical solution, the secondary assembly detection member 50 is used to test whether the steel sleeve and the nut core assembled on the hose by the steel sleeve installation component 30 and the nut core assembly component 40 are installed in place.

[0053] When in use, the manipulator 20 moves the hose to the position of the steel sleeve installation component 30, the steel sleeve material channel 33 moves the steel sleeve to the position of the installation cylinder 32 through the vibration plate, the combing component 31 drives the hose to move to one side of the installation cylinder 32 to run the pipe, and then the installation cylinder 32 drives the steel sleeve to move to one side of the combing component 31 to install the steel sleeve on the hose; the nut channel 41 conveys the nut, and the core channel 42 conveys the core. After the sensor detects that there is a core, the suction cylinder 43 moves the core to the nut position; the air claw 44 moves and rotates the assembled nut core by 90°, and after the sensor detects the position of the nut core, the pressure cylinder 45 pushes the nut core forward, and at the same time the manipulator 20 moves the hose to the position of the nut core assembly component 40 to connect the hose with the nut core; the secondary assembly detection component 50 tests whether the steel sleeve and nut core assembled on the hose by the steel sleeve installation component 30 and the nut core assembly component 40 are installed in place, and the buckling component 60 buckles and fixes the hose to the steel sleeve and the nut core.

[0054] Furthermore, in the above technical solution, the tops of the nut channel 41 and the core channel 42 are both connected to the vibration plate. Example

[0055] It includes a shell 10, a manipulator 20, a steel sleeve installation component 30, a nut core assembly component 40, a secondary assembly detection component 50 and a buckling component 60. The shell 10 is a square structure. The manipulator 20, the steel sleeve installation component 30, the nut core assembly component 40, the secondary assembly detection component 50 and the buckling component 60 are all arranged inside the shell 10; the manipulator 20 is arranged on one side of the inner part of the shell 10, and is used to move the hose; the steel sleeve installation component 30, the nut core assembly component 40, the secondary assembly detection component 50 and the buckling component 60 are fixed in sequence at the same horizontal position of the shell 10, and the manipulator 20 is arranged at the front end thereof; the steel sleeve installation component 30 is used to fix the hose and the steel sleeve, the nut core assembly component 40 is used to install the nut core, the secondary assembly detection component 50 is used to detect the installation status of the nut core, and the buckling component 60 is used to fix and buckle the nut and the hose. The steel sleeve installation component 30 includes a combing component 31, an installation cylinder 32 and a steel sleeve material channel 33. The combing component 31 and the installation cylinder 32 are both fixed on the installation frame. A hose is fixed on one side of the combing component 31. The combing component 31 and the installation cylinder 32 are motors. The combing component 31 drives the hose to move to one side of the installation cylinder 32 for combing the hose. The installation cylinder 32 is connected with the steel sleeve material channel 33. The steel sleeve material channel 33 is used to transport the steel sleeve to the installation cylinder 32. The installation cylinder 32 drives the steel sleeve to move to one side of the combing component 31 to install the steel sleeve and the hose. Example

[0056] It includes a shell 10, a manipulator 20, a steel sleeve installation component 30, a nut core assembly component 40, a secondary assembly detection component 50 and a buckling component 60. The shell 10 is a square structure. The manipulator 20, the steel sleeve installation component 30, the nut core assembly component 40, the secondary assembly detection component 50 and the buckling component 60 are all arranged inside the shell 10; the manipulator 20 is arranged on one side of the inner part of the shell 10, and is used to move the hose; the steel sleeve installation component 30, the nut core assembly component 40, the secondary assembly detection component 50 and the buckling component 60 are fixed in sequence at the same horizontal position of the shell 10, and the manipulator 20 is arranged at the front end thereof; the steel sleeve installation component 30 is used to fix the hose and the steel sleeve, the nut core assembly component 40 is used to install the nut core, the secondary assembly detection component 50 is used to detect the installation status of the nut core, and the buckling component 60 is used to fix and buckle the nut and the hose. The steel sleeve installation assembly 30 includes a combing assembly 31, an installation cylinder 32 and a steel sleeve material channel 33. The combing assembly 31 and the installation cylinder 32 are both fixed on the installation frame. A hose is fixed on one side of the combing assembly 31. The combing assembly 31 and the installation cylinder 32 are motors. The combing assembly 31 drives the hose to move to one side of the installation cylinder 32 for combing the hose. The installation cylinder 32 is connected with the steel sleeve material channel 33. The steel sleeve material channel 33 is used to transport the steel sleeve to the installation cylinder 32. The installation cylinder 32 drives the steel sleeve to move to one side of the combing assembly 31 to install the steel sleeve and the hose. The central axes of the combing assembly 31 and the installation cylinder 32 are at the same horizontal position; a vibration plate is installed on the top of the steel sleeve material channel 33. The nut core assembly component 40 includes a nut channel 41, a core channel 42, a suction cylinder 43, an air gripper 44 and a pressure cylinder 45. The nut channel 41 and the core channel 42 are respectively arranged, and their ends are at the same horizontal position. The end of the core channel 42 is provided with a suction cylinder 43, and the suction cylinder 43 moves the core at the end of the core channel 42 to the end position of the nut channel 41; the air gripper 44 moves the assembled nut core to the channel, and the corresponding position of the channel is provided with a pressure cylinder 45, and the pressure cylinder 45 pushes the nut core to move and connects it to the hose. A sensor is provided at the end position of the core channel 42 to detect whether there is a core at the end of the core channel 42; a sensor is provided at the bottom of the channel to detect whether there is a nut core in the channel. The secondary assembly detection part 50 is used to test whether the steel sleeve and nut core assembled on the hose by the steel sleeve installation component 30 and the nut core assembly component 40 are installed in place. The tops of the nut channel 41 and the core channel 42 are both connected to the vibration plate.

[0057] Specifically, the principle of the utility model is: when in use, the manipulator 20 moves the hose to the position of the steel sleeve installation component 30, the steel sleeve material channel 33 moves the steel sleeve to the position of the installation cylinder 32 through the vibration plate, the combing component 31 drives the hose to move to one side of the installation cylinder 32 to run along the pipe, and then the installation cylinder 32 drives the steel sleeve to move to one side of the combing component 31 to install the steel sleeve on the hose; the nut material channel 41 conveys the nut, and the core material channel 42 conveys the core. After the sensor detects that there is a core, the suction cylinder 43 Move the core to the nut position; the air claw 44 moves and rotates the assembled nut core 90°, and after detecting the position of the nut core through the sensor, the pressure cylinder 45 pushes the nut core forward, and at the same time the manipulator 20 moves the hose to the position of the nut core assembly component 40 to connect the hose to the nut core; the secondary assembly detection component 50 tests whether the steel sleeve installation component 30 and the steel sleeve and nut core assembled on the hose by the nut core assembly component 40 are installed in place, and the buckling component 60 buckles and fixes the hose to the steel sleeve and the nut core.

Claims

1. An assembly machine for hose processing, characterized in that: The invention comprises a shell (10), a manipulator (20), a steel sleeve installation component (30), a nut core assembly component (40), a secondary assembly detection component (50) and a buckling component (60); the shell (10) is a square structure; the manipulator (20), the steel sleeve installation component (30), the nut core assembly component (40), the secondary assembly detection component (50) and the buckling component (60) are all arranged inside the shell (10); the manipulator (20) is arranged at a side position inside the shell (10) and is used to move the hose; the steel sleeve installation component (30), the nut core assembly component (40), the secondary assembly detection component (50) and the buckling component (60) are fixed in sequence at the same horizontal position of the shell (10), and the front ends of the steel sleeve installation component (30) are all provided with the manipulator (20); the steel sleeve installation component (30) is used to fix the hose to the steel sleeve. The nut core assembly component (40) is used to install the nut core, the secondary assembly detection component (50) is used to detect the installation status of the nut core, and the buckling component (60) is used to buckle the nut and the hose; the steel sleeve installation component (30) includes a combing component (31), an installation cylinder (32) and a steel sleeve material channel (33), the combing component (31) and the installation cylinder (32) are both fixed on the installation frame, one side of the combing component (31) fixes the hose, the combing component (31) drives the hose to move toward one side of the installation cylinder (32) for combing the hose, the installation cylinder (32) is connected with the steel sleeve material channel (33), the steel sleeve material channel (33) is used to transport the steel sleeve to the installation cylinder (32), the installation cylinder (32) drives the steel sleeve to move toward one side of the combing component (31) to install the steel sleeve and the hose.

2. An assembly machine for hose processing according to claim 1, characterized in that: The combing assembly (31) and the central axis of the mounting cylinder (32) are at the same horizontal position; a vibration plate is installed on the top of the steel sleeve channel (33).

3. An assembly machine for hose processing according to claim 2, characterized in that: The nut core assembly component (40) includes a nut channel (41), a core channel (42), a suction cylinder (43), an air claw (44) and a pressure cylinder (45). The nut channel (41) and the core channel (42) are arranged separately, and their ends are at the same horizontal position. The end of the core channel (42) is provided with the suction cylinder (43), and the suction cylinder (43) moves the core at the end of the core channel (42) to the end position of the nut channel (41); the air claw (44) moves the assembled nut core to the channel, and the pressure cylinder (45) is arranged at the position corresponding to the channel, and the pressure cylinder (45) pushes the nut core to move and connects it to the hose.

4. An assembly machine for hose processing according to claim 3, characterized in that: A sensor is provided at the end of the core channel (42) for detecting whether there is a core at the end of the core channel (42); and a sensor is provided at the bottom of the channel for detecting whether there is a nut core in the channel.

5. An assembly machine for hose processing according to claim 4, characterized in that: The secondary assembly detection member (50) is used to test whether the steel sleeve installation component (30) and the nut core assembly component (40) assembled on the hose are in place.

6. An assembly machine for hose processing according to claim 5, characterized in that: The tops of the nut channel (41) and the core channel (42) are both connected to the vibration plate.

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