Automatic rolling machine for line lamp mask
By designing an automatic rolling press, the automatic assembly of line lamp masks is achieved by using rolling method, which solves the quality risk problems caused by knocking assembly in the existing technology, and achieves efficient assembly without vibration and damage.
Patent Information
- Application Number
- CN202421167267.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-27
AI Technical Summary
During the assembly process of existing line lamp masks, hammers are required to be hit, which can easily cause quality risks, such as mask deformation and vibration damage of PCBA electronic components.
An automatic rolling press for line lamp masks is designed. Through the horizontal, longitudinal and vertical movement mechanisms, combined with the rolling method of the assembly mechanism, the mask is automatically embedded in the line lamp profile.
The vibration-free rolling assembly process is achieved, which avoids damage to electronic components and product surface damage, and improves the accuracy and safety of assembly.
Smart Images
Figure CN222696441U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of linear lamp assembly equipment, in particular to an automatic rolling machine for linear lamp masks. Background Art
[0002] The existing linear lamp mask cover is buckled onto the profile surface. Due to its tight fit, it needs to be hammered in with a hammer, which can easily cause quality risks, such as mask deformation and PCBA electronic components breaking and failing due to knocking and vibration. Utility Model Content
[0003] The utility model aims to provide an automatic rolling machine for a linear lamp mask, so as to overcome the deficiencies in the prior art.
[0004] In order to solve the above technical problems, the technical solution of the utility model is: an automatic rolling machine for a linear lamp mask, comprising a workbench, on which is provided a placement mechanism for placing a linear lamp shell, a transverse moving mechanism, a longitudinal moving mechanism on the transverse moving mechanism, a vertical moving mechanism on the longitudinal moving mechanism, and an assembly mechanism for assembling the linear lamp shell and the mask on the vertical moving mechanism.
[0005] In the above scheme, the linear lamp shell is placed in the placement mechanism, the mask is placed on the linear lamp shell, and then the horizontal moving mechanism moves the longitudinal moving mechanism, the vertical moving mechanism and the assembly mechanism to one end of the linear lamp shell, the vertical mechanism lowers the assembly mechanism onto the linear lamp shell, the assembly mechanism presses the mask into the linear lamp shell, and then the horizontal moving mechanism drives the assembly mechanism to move, the assembly mechanism rolls, and the mask is rolled into the linear lamp shell. After the assembly mechanism completes the assembly of the linear lamp, the vertical mechanism lifts the assembly mechanism, the longitudinal mechanism moves the vertical mechanism and the assembly mechanism to the linear lamp to be assembled, the vertical mechanism lowers the assembly mechanism onto the linear lamp shell, and the horizontal moving mechanism moves in the opposite direction, so that the assembly mechanism realizes the assembly of the linear lamp by rolling. The rolling machine embeds the mask into the linear lamp profile by rolling, and the rolling process is vibration-free, which will not cause damage to the electronic components of the product due to vibration, and will not damage or scratch the surface of the product.
[0006] As an improvement of the automatic rolling machine for line lamp masks of the utility model, the lateral moving mechanism includes a bracket, a guide rail, a slider, a connecting plate, a closed belt, a pair of driving wheels and a motor, wherein the bracket is arranged on a workbench, the guide rail is arranged on one side wall and the top of the bracket, the slider is slidably connected to the guide rail, the connecting plate is fixedly connected to the slider, the motor is arranged on the bracket, the working end of the motor is fixedly connected to one of the driving wheels, the other driving wheel is rotatably connected to the bracket through a rotating shaft, the closed belt is rotatably connected to the driving wheel, and the belt is fixedly connected to the connecting plate.
[0007] In the above scheme, the specific principle of the transverse moving mechanism is that motor 1 drives the driving wheel, the driving wheel drives the belt to rotate, the belt drives connecting plate 1, the connecting plate 1 slides along the guide rail 1 through the slider, and the connecting plate drives the longitudinal moving mechanism to move transversely.
[0008] As an improvement of the automatic rolling machine for line lamp masks of the utility model, the longitudinal moving mechanism includes bracket two, guide rail two, slider two, motor two, screw rod and connecting plate two. Bracket two is fixedly connected to connecting plate one, motor two and guide rail two are correspondingly fixedly connected to bracket two, slider two is slidably connected to guide rail two, the working end of motor two is fixedly connected to one end of the screw rod, the screw rod is rotatably connected to the driving block, and slider two and the driving block are fixedly connected to connecting plate two.
[0009] In the above scheme, the specific principle of the longitudinal moving mechanism is that motor 2 drives the screw to rotate, the screw drives the driving block to drive the connecting plate 2 to move longitudinally, and the connecting plate 2 moves along the longitudinal direction with the slider 2 and the vertical moving mechanism and assembly mechanism on the connecting plate 2.
[0010] As an improvement of the automatic rolling machine for line lamp masks of the utility model, the vertical moving mechanism includes a bracket three, a guide rail three, a slider three, a cylinder and a connecting plate three. The bracket three is fixedly connected to the connecting plate two, the cylinder and the guide rail three are both fixed on the bracket three, the slider three is slidingly connected to the guide rail three, the piston rod of the cylinder is fixedly connected to the connecting plate three, the slider three is fixedly connected to the connecting plate three, and the connecting plate three is used to install the assembly mechanism.
[0011] In the above scheme, the principle of the vertical moving mechanism is that the cylinder drives the connecting plate three to move in the vertical direction, and the connecting plate three moves in the vertical direction with the assembly mechanism. The connecting plate three realizes the guiding function during vertical movement through the cooperation of the slider three and the guide rail three.
[0012] As an improvement of the automatic rolling machine for line lamp masks of the utility model, the assembly mechanism includes a base and pressure wheels used in pairs, wherein the base is fixedly connected to the connecting plate, the pressure wheel is rotatably connected to the base through a pin shaft, and the pressure wheel is provided with an annular protrusion, which is used to squeeze the mask.
[0013] In the above scheme, the specific principle of the assembly mechanism is that part of the pressure wheel descends to the linear lamp housing, the annular protrusion of the pressure wheel contacts the mask, and the annular protrusion squeezes the mask into the linear lamp housing. At the same time, as the lateral movement mechanism works, the pressure wheel moves forward in a rolling manner, and the annular protrusion squeezes the mask into the linear lamp housing until the mask of the linear lamp is fully assembled into the housing of the linear lamp.
[0014] As an improvement of the automatic rolling machine for line lamp masks of the utility model, the placement mechanism includes several support plates and wire passing plates. The support plates are provided with grooves for fixing the line lamp shells. The wire passing plates are arranged on both sides of the support plates. The wire passing plates are provided with wire passing grooves for the lines to pass through.
[0015] In the above scheme, the linear lamp housing is placed in the groove of the support plate, and the dotted lines at both ends of the linear lamp housing pass through the corresponding wire grooves of the wire passing plate. After the linear lamp is assembled, the linear lamp housing is taken out and a new linear lamp housing is placed.
[0016] Compared with the prior art, the beneficial effects of the utility model are: the rolling machine embeds the mask into the linear light profile by rolling, the rolling process is vibration-free, and the electronic components of the product will not be damaged due to vibration, and the product surface will not be damaged or scratched. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 The structure diagram of the automatic rolling machine for line lamp mask Figure 1 ;
[0019] Figure 2 for Figure 1 A in the enlarged view;
[0020] Figure 3 The structure diagram of the automatic rolling machine for line lamp mask Figure 2 ;
[0021] Figure 4 for Figure 2 Enlarged view of point B in .
[0022] Among them, 1. workbench; 2. placement mechanism; 21. support plate; 22. wire plate; 3. lateral moving mechanism; 31. bracket one; 32. guide rail one; 33. slider one; 34. connecting plate one; 35. closed belt; 36. driving wheel; 37. motor one; 4. longitudinal moving mechanism; 41. bracket two; 42. guide rail two; 43. slider two; 44. motor two; 45. screw rod; 46. driving block; 47. connecting plate two; 5. vertical moving mechanism; 51. bracket three; 52. guide rail three; 53. slider three; 54. cylinder; 55. connecting plate three; 6. assembly mechanism; 61. base; 62. pressure wheel; 63. annular protrusion. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figures 1 to 4 As shown, an automatic rolling machine for a linear lamp mask comprises a workbench 1, on which a placing mechanism 2 for placing a linear lamp shell is arranged, a lateral moving mechanism 3 is arranged on the workbench 1, a longitudinal moving mechanism 4 is arranged on the lateral moving mechanism 3, a vertical moving mechanism 5 is arranged on the longitudinal moving mechanism 4, and an assembling mechanism 6 for assembling the linear lamp shell and the mask is arranged on the vertical moving mechanism 5.
[0025] Place the line lamp shell in the placement mechanism 2, place the mask on the line lamp shell, then the horizontal moving mechanism 3 moves the longitudinal moving mechanism 4, the vertical moving mechanism 5 and the assembly mechanism 6 to one end of the line lamp shell, the vertical mechanism lowers the assembly mechanism 6 onto the line lamp shell, the assembly mechanism 6 presses the mask into the line lamp shell, then the horizontal moving mechanism 3 drives the assembly mechanism 6 to move, the assembly mechanism 6 rolls, and the mask is rolled into the line lamp shell. After the assembly mechanism 6 completes the assembly of the line lamp, the vertical mechanism lifts the assembly mechanism 6, the longitudinal mechanism moves the vertical mechanism and the assembly mechanism 6 to the line lamp to be assembled, the vertical mechanism lowers the assembly mechanism 6 onto the line lamp shell, and the horizontal moving mechanism 3 moves in the opposite direction to realize the assembly mechanism 6 to realize the assembly of the line lamp by rolling. The rolling machine uses rolling to embed the mask into the line lamp profile. There is no vibration during the rolling process, which will not cause damage to the electronic components of the product due to vibration, and there is no damage or scratches on the surface of the product.
[0026] The lateral moving mechanism 3 includes a bracket 31, a guide rail 32, a slider 33, a connecting plate 34, a closed belt 35, a pair of driving wheels 36 and a motor 37, wherein the bracket 31 is arranged on the workbench 1, the guide rail 32 is arranged on the side wall and the top of the bracket 31, the slider 33 is slidably connected to the guide rail 32, the connecting plate 34 is fixedly connected to the slider 33, the motor 37 is arranged on the bracket 31, the working end of the motor 37 is fixedly connected to one of the driving wheels 36, and the other driving wheel 36 is rotatably connected to the bracket 31 through a rotating shaft, the closed belt 35 is rotatably connected to the driving wheel 36, and the belt is fixedly connected to the connecting plate 34.
[0027] The specific principle of the longitudinal moving mechanism is that the motor 37 drives the driving wheel 36, the driving wheel 36 drives the belt to rotate, the belt drives the connecting plate 34, the connecting plate 34 slides along the guide rail 32 through the slider, and the connecting plate drives the longitudinal moving mechanism 4 to move horizontally.
[0028] The longitudinal moving mechanism 4 includes a bracket 41, a guide rail 42, a slider 43, a motor 44, a screw 45 and a connecting plate 46. The bracket 41 is fixedly connected to the connecting plate 44, the motor 44 and the guide rail 42 are fixedly connected to the bracket 41 respectively, the slider 43 is slidably connected to the guide rail 42, the working end of the motor 44 is fixedly connected to one end of the screw 45, the screw 45 is rotatably connected to the driving block, and the slider 43 and the driving block are fixedly connected to the connecting plate 46.
[0029] The specific principle of the longitudinal moving mechanism 4 is that the motor 2 44 drives the screw 45 to rotate, the screw 45 drives the driving block to drive the connecting plate 2 46 to move longitudinally, and the connecting plate 2 46 carries the slider 2 43 and the vertical moving mechanism 5 and the assembly mechanism 6 on the connecting plate 2 46 to move longitudinally.
[0030] The vertical moving mechanism 5 includes a bracket three 51, a guide rail three 52, a slider three 53, a cylinder 54 and a connecting plate three 55. The bracket three 51 is fixedly connected to the connecting plate two 46. The cylinder 54 and the guide rail three 52 are both fixed on the bracket three 51. The slider three 53 is slidably connected to the guide rail three 52. The piston rod of the cylinder 54 is fixedly connected to the connecting plate three 55. The slider three 53 is fixedly connected to the connecting plate three 55. The connecting plate three 55 is used to install the assembly mechanism 6.
[0031] The principle of the vertical moving mechanism 5 is that the cylinder 54 drives the connecting plate three 55 to move in the vertical direction, and the connecting plate three 55 moves in the vertical direction with the assembly mechanism 6. The connecting plate three 55 realizes the guiding function during vertical movement through the cooperation of the slider three 53 and the guide rail three 52.
[0032] The assembly mechanism 6 includes a base 61 and a pair of pressing wheels 62, wherein the base 61 is fixedly connected to the connecting plate 3 55, the pressing wheel 62 is rotatably connected to the base 61 through a pin shaft, and the pressing wheel 62 is provided with an annular protrusion 63, and the annular protrusion 63 is used to squeeze the mask.
[0033] The specific principle of the assembly mechanism 6 is that the pressure wheel 62 partially descends to the linear lamp housing, the annular protrusion 63 of the pressure wheel 62 contacts the mask, and the annular protrusion 63 squeezes the mask into the linear lamp housing. At the same time, as the lateral movement mechanism 3 works, the pressure wheel 62 moves forward in a rolling manner, and the annular protrusion 63 squeezes the mask into the linear lamp housing until the mask of the linear lamp is fully assembled into the housing of the linear lamp.
[0034] The placement mechanism 2 includes a plurality of support plates 21 and wire passing plates 22. The support plates 21 are provided with grooves for fixing the linear lamp housing. The wire passing plates 22 are arranged on both sides of the support plates 21. The wire passing plates 22 are provided with wire passing grooves for the lines to pass through.
[0035] Place the linear lamp housing into the groove of the support plate 21, and the dotted lines at both ends of the linear lamp housing pass through the corresponding wire grooves of the wire plate 22. After the linear lamp is assembled, take out the linear lamp housing and place a new linear lamp housing.
[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0037] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An automatic rolling machine for a linear lamp mask, comprising a workbench, characterized in that: The workbench is provided with a placement mechanism for placing the linear lamp housing, a lateral movement mechanism is provided on the workbench, a longitudinal movement mechanism is provided on the lateral movement mechanism, a vertical movement mechanism is provided on the longitudinal movement mechanism, and an assembly mechanism for assembling the linear lamp housing and the mask is provided on the vertical movement mechanism.
2. The automatic rolling machine for linear lamp mask according to claim 1, characterized in that: The lateral moving mechanism includes a bracket, a guide rail, a slider, a connecting plate, a closed belt, a pair of driving wheels and a motor, wherein the bracket is arranged on a workbench, the guide rail is arranged on one side wall and the top of the bracket, the slider is slidably connected to the guide rail, the connecting plate is fixedly connected to the slider, the motor is arranged on the bracket, the working end of the motor is fixedly connected to one of the driving wheels, the other driving wheel is rotatably connected to the bracket via a rotating shaft, the closed belt is rotatably connected to the driving wheel, and the belt is fixedly connected to the connecting plate.
3. The automatic rolling machine for linear lamp mask according to claim 1, characterized in that: The longitudinal moving mechanism includes a second bracket, a second guide rail, a second slider, a second motor, a screw and a second connecting plate. The second bracket is fixedly connected to the first connecting plate, the second motor and the second guide rail are correspondingly fixedly connected to the second bracket, the second slider is slidably connected to the second guide rail, the working end of the second motor is fixedly connected to one end of the screw, the screw is rotatably connected to the drive block, and the second slider and the drive block are fixedly connected to the second connecting plate.
4. The automatic rolling machine for linear lamp mask according to claim 1, characterized in that: The vertical moving mechanism includes a bracket three, a guide rail three, a slider three, a cylinder and a connecting plate three. The bracket three is fixedly connected to the connecting plate two, the cylinder and the guide rail three are both fixed on the bracket three, the slider three is slidably connected to the guide rail three, the piston rod of the cylinder is fixedly connected to the connecting plate three, the slider three is fixedly connected to the connecting plate three, and the connecting plate three is used to install the assembly mechanism.
5. The automatic rolling machine for linear lamp mask according to claim 1 is characterized in that: The assembly mechanism includes a base and a pair of pressing wheels, wherein the base is fixedly connected to the connecting plate, the pressing wheel is rotatably connected to the base via a pin, and the pressing wheel is provided with an annular protrusion, which is used to squeeze the mask.
6. The automatic rolling machine for linear lamp mask according to claim 1, characterized in that: The placement mechanism includes a plurality of support plates and wire-passing plates. The support plates are provided with grooves for fixing the linear lamp housings. The wire-passing plates are arranged on both sides of the support plates. The wire-passing plates are provided with wire-passing grooves for the lines to pass through.