Auxiliary support mechanism for machining shaft workpieces

Abstract

The utility model discloses an auxiliary supporting mechanism for machining shaft-type workpieces, which belongs to the technical field of machining shaft-type workpieces, and comprises a balance plate, a base assembly is arranged on the top of the balance plate, a support assembly is arranged on the top of the base assembly, and a guide assembly is arranged on the base assembly. The auxiliary supporting mechanism for machining shaft-type workpieces is convenient for the placement of bearings on large shaft-type workpieces through the action of a support seat and a V-shaped groove, and the sleeve drives the square plate to move upward through the operation of a hydraulic rod, and the height of the large shaft-type workpiece placed on the support seat is adjusted, and then the stability of the height adjustment of the middle area of ​​the support seat is increased through the coordinated use of a U-shaped groove and a U-shaped plate, so as to facilitate the support of the bearings at both ends of the shaft-type workpiece, reduce the load of the chuck and the top, and greatly improve the machining quality and machining accuracy; secondly, the height of the shaft-type workpiece can be adjusted after being stably placed, so that the shaft-type workpiece is adjusted to a suitable machining height, which effectively improves the machining efficiency.

Description

Technical Field

[0001] The utility model belongs to the technical field of shaft workpieces, and specifically relates to an auxiliary supporting mechanism for machining shaft workpieces. Background Art

[0002] Large shaft workpieces usually refer to shaft-shaped parts with larger diameter and longer length, which may be used in heavy machinery, ships, power generation equipment and other fields. The processing of large shaft workpieces usually involves turning, milling, drilling and other processing operations on the shaft-shaped workpieces to make them have specific shapes, sizes and surface accuracy.

[0003] In the prior art, a chuck and a center are usually used to directly fix the two ends of a large shaft workpiece. However, due to the relatively large overall mass of the large shaft workpiece, it may be difficult to further support the bearings at both ends during the fixing process, resulting in the inability to reduce the load of the chuck and the center, which may cause instability during the processing. In addition, due to the different heights of some processing equipment, it may be inconvenient to adjust the height of the fixed large shaft workpiece during the processing, thereby making it inconvenient to adjust the large shaft workpiece to a height consistent with the processing equipment;

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes an auxiliary supporting mechanism for machining shaft workpieces to overcome the above technical problems existing in the existing related technology.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An auxiliary supporting mechanism for machining shaft workpieces, comprising a balance plate, a base assembly is arranged on the top of the balance plate, a support assembly is arranged on the top of the base assembly, and a guide assembly is arranged on the base assembly;

[0008] The support assembly includes a steel plate, the top of the steel plate is fixedly connected to a U-shaped frame, the inner bottom wall of the U-shaped frame is fixedly connected to a hydraulic rod, the telescopic end of the hydraulic rod is slidably connected to a sleeve, the top of the sleeve is fixedly connected to a square plate, the outer side wall of the square plate is fixedly connected to a support seat, the top of the support seat is provided with a V-shaped groove, the bottom of the support seat is provided with a U-shaped groove, the support seat is fixedly connected to the U-shaped plate through the U-shaped groove, and the top of the U-shaped plate is fixedly connected to the bottom of the square plate.

[0009] A limiting hole is provided on the inner bottom wall of the U-shaped frame, and a positioning rod is fixedly connected to the bottom of the U-shaped plate. The outer circumference of the positioning rod is equal to the inner circumference of the limiting hole. By setting the limiting hole and the positioning rod, the accuracy of the up and down movement adjustment of the support seat is increased.

[0010] The top of the hydraulic rod is fixedly connected with a spring, and the top of the spring is fixedly connected to the inner top wall of the sleeve. The spring is provided to provide buffer support for the square plate.

[0011] The base assembly includes a bottom plate, the top of the bottom plate is slidably connected to the bottom of the steel plate, the bottom of the bottom plate is fixedly connected to a guide block, the inside of the balance plate is fixedly connected to a guide rod, and the guide rod is slidably connected to the guide block. By arranging the bottom plate, the guide rod and the guide block, the horizontal movement adjustment of the support assembly is facilitated.

[0012] The balance plate is provided with a positioning hole, the bottom plate is provided with a circular hole, a clamping rod is movably passed through the bottom plate through the circular hole, the bottom outer circumference of the clamping rod is equal to the inner circumference of the positioning hole, and the positioning hole, the circular hole and the clamping rod are provided to position the bottom plate after movement and adjustment.

[0013] An ear plate is fixedly connected to the bottom plate, a threaded rod is rotatably connected inside the ear plate, a hexagonal block is fixedly connected to one end of the threaded rod, a sleeve block is threadedly connected to the outer wall of the threaded rod, an adjustment block is fixedly connected to the top of the sleeve block, and the adjustment block is fixedly connected to the steel plate. The front and rear positions of the support assembly are adjusted by arranging the ear plate, threaded rod, hexagonal block, sleeve block and adjustment block.

[0014] The guide assembly includes an oil tank, which is fixedly connected to the base plate. The outer wall of the oil tank is fixedly connected to a transmission pipe, and the end of the transmission pipe away from the oil tank is fixedly connected to an annular pad, which is fixedly connected to the guide block. The outer wall of the guide rod is fitted with the inner wall of the annular pad. By arranging the oil tank, the transmission pipe and the annular pad, the lubricant is applied to the outside of the guide rod.

[0015] A sponge block is fixedly connected to the inside of the oil tank, and the sponge block is arranged so that the lubricating oil in the oil tank flows slowly into the transmission pipe.

[0016] The top of the oil tank is fixedly connected with an oil replenishing pipe, and the top of the oil replenishing pipe is threadedly connected with a closing cap. By arranging the oil replenishing pipe and the closing cap, it is convenient to replenish lubricating oil into the interior of the oil tank.

[0017] To sum up, the technical effects and advantages of the utility model are as follows: the auxiliary supporting mechanism for machining shaft workpieces, through the function of the support seat and the V-shaped groove, is convenient for the placement of bearings on large shaft workpieces, and through the operation of the hydraulic rod, the sleeve drives the square plate to move upward, and the height of the large shaft workpiece placed on the support seat is adjusted, and then the stability of the height adjustment of the middle area of ​​the support seat is increased through the coordinated use of the U-shaped groove and the U-shaped plate, so as to facilitate the support of the bearings at both ends of the shaft workpiece, reduce the load on the chuck and the center, and greatly improve the machining quality and machining accuracy; secondly, the height of the shaft workpiece can be adjusted after being stably placed, so that the shaft workpiece is adjusted to a suitable machining height, which effectively improves the machining efficiency.

[0018] Through the coordinated use of the threaded rod and the hexagonal block, the sleeve block drives the adjustment block to move, and the position of the support assembly is preliminarily adjusted. Through the coordinated use of the guide rod and the guide block, the distance between the two support assemblies is adjusted. Then, through the coordinated use of the positioning hole, the round hole and the clamping rod, the position of the base plate after horizontal adjustment is positioned, so as to facilitate the adjustment of multiple angles of the support assembly, and then facilitate the support of shaft workpieces of different sizes.

[0019] Lubricant is added to the inside of the oil tank through the use of the oil replenishing pipe and the closing cover. The sponge block allows the lubricant in the oil tank to slowly flow into the inside of the transmission pipe. The annular pad allows the lubricant to be smeared on the guide rod during the movement of the bottom plate, thereby maintaining the guide rod and increasing the stability of the horizontal adjustment of the two support components. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0021] Figure 2 It is a schematic diagram of the local structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the support assembly and its related structures of the utility model;

[0023] Figure 4 For this utility model Figure 2 The enlarged structural diagram at A in the middle;

[0024] Figure 5 This is a schematic diagram of the guide assembly of the utility model and its related structures.

[0025] In the figure: 1. Balance board;

[0026] 2. Base assembly; 21. Bottom plate; 22. Positioning hole; 23. Round hole; 24. Clamping rod; 25. Ear plate; 26. Threaded rod; 27. Hexagonal block; 28. Set block; 29. ​​Adjustment block;

[0027] 3. Support assembly; 31. Steel plate; 32. U-shaped frame; 33. Hydraulic rod; 34. Sleeve; 35. Square plate; 36. Support seat; 37. V-shaped groove; 38. U-shaped groove; 39. U-shaped plate; 310. Limiting hole; 311. Positioning rod; 312. Spring;

[0028] 4. Guide assembly; 41. Oil tank; 42. Sponge block; 43. Transmission pipe; 44. Ring gasket; 45. Oil supply pipe; 46. Closing cover;

[0029] 5. Guide rod; 6. Guide block. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0031] Reference Figure 1-3 , an auxiliary supporting mechanism for machining shaft workpieces, comprising a balance board 1, a base assembly 2 is arranged on the top of the balance board 1, a support assembly 3 is arranged on the top of the base assembly 2, a guide assembly 4 is arranged on the base assembly 2, the base assembly 2 is convenient for adjusting the position of the support assembly 3, the support assembly 3 supports and adjusts the height of the shaft workpiece, and the guide assembly 4 maintains the components inside the balance board 1;

[0032] The support assembly 3 includes a steel plate 31, and the support assembly 3 is provided with two groups. The two groups of support assemblies 3 are arranged on the left and right sides above the balance plate 1. The top of the steel plate 31 is fixedly connected with a U-shaped frame 32, and the inner bottom wall of the U-shaped frame 32 is fixedly connected with a hydraulic rod 33. Each U-shaped frame 32 is provided with two symmetrical hydraulic rods 33, and the telescopic end of the hydraulic rod 33 is slidably connected with a sleeve 34. The outer periphery of the telescopic end of the hydraulic rod 33 is equal to the inner periphery of the sleeve 34. The top of the sleeve 34 is fixedly connected with a square plate 35, and the square plate 35 is located at the top center of the sleeve 34. The outer side wall of the square plate 35 is fixedly connected with a support seat 36. The top of the support seat 36 is provided with a V-shaped groove 37, and the V-shaped groove 37 is located at the top center of the support seat 36. The bottom of the support seat 36 is provided with a U-shaped The U-shaped groove 38 has a U-shaped longitudinal section. The support seat 36 is fixedly connected with a U-shaped plate 39 through the U-shaped groove 38. The U-shaped groove 38 is adapted to the U-shaped plate 39. The top of the U-shaped plate 39 is fixedly connected to the bottom of the square plate 35. After the base assembly 2 adjusts the distance between the two support assemblies 3, the shaft workpiece is placed on the support seat 36 through the V-shaped groove 37, which is convenient for supporting the bearings at both ends of the shaft workpiece and reducing the load on the chuck and the top. When the hydraulic rod 33 runs, the sleeve 34 drives the square plate 35 to move upward, and the support seat 36 drives the shaft workpiece inside the V-shaped groove 37 to move, thereby adjusting the height of the shaft workpiece. Secondly, the U-shaped plate 39 supports the middle of the support seat 36 to further increase the stability of the height adjustment of the support seat 36.

[0033] Reference Figure 3 A limiting hole 310 is provided on the inner bottom wall of the U-shaped frame 32, and a positioning rod 311 is fixedly connected to the bottom of the U-shaped plate 39. The positioning rod 311 is slidably connected to the U-shaped frame 32 through the limiting hole 310. The outer circumference of the positioning rod 311 is equal to the inner circumference of the limiting hole 310. The limiting hole 310 and the positioning rod 311 increase the accuracy of the height adjustment of the support seat 36.

[0034] Reference Figure 3 A spring 312 is fixedly connected to the top of the hydraulic rod 33. The spring 312 is located between the telescopic end of the hydraulic rod 33 and the inner top wall of the sleeve 34. The top of the spring 312 is fixedly connected to the inner top wall of the sleeve 34. The spring 312 provides buffering support to the sleeve 34 to reduce the pressure wave and impact load of the hydraulic rod 33.

[0035] Reference Figure 1 , Figure 2 and Figure 5The base assembly 2 includes a bottom plate 21, the top of the bottom plate 21 is slidably connected to the bottom of the steel plate 31, the bottom of the bottom plate 21 is fixedly connected to a guide block 6, the inside of the balance board 1 is fixedly connected to a guide rod 5, the outer circumference of the guide rod 5 is equal to the inner circumference of the guide block 6, two guide rods 5 are provided, the two guide rods 5 are symmetrically distributed with respect to the central axis of the balance board 1, the guide rod 5 is slidably connected to the guide block 6, and the bottom plate 21 is horizontally moved and adjusted on the balance board 1 by the coordinated use of the guide rod 5 and the guide block 6.

[0036] Reference Figure 2 and Figure 4 The balance board 1 is provided with positioning holes 22, and there are two groups of positioning holes 22. Each group of positioning holes 22 is located on the balance board 1 and is distributed in a linear array. A circular hole 23 is provided on the bottom plate 21. A clamping rod 24 movably penetrates the bottom plate 21 through the circular hole 23. The bottom outer circumference of the clamping rod 24 is equal to the inner circumference of the positioning hole 22. After the positioning hole 22 is adjusted to a suitable position, the clamping rod 24 first penetrates the circular hole 23 and then is connected to the balance board 1 through the positioning hole 22, thereby limiting the position of the bottom plate 21 after adjustment.

[0037] Reference Figure 2 An ear plate 25 is fixedly connected to the bottom plate 21, and a threaded rod 26 is rotatably connected inside the ear plate 25. A hexagonal block 27 is fixedly connected to one end of the threaded rod 26. The hexagonal block 27 is located at the center of one end of the threaded rod 26. A sleeve block 28 is threadedly connected to the outer wall of the threaded rod 26. An adjustment block 29 is fixedly connected to the top of the sleeve block 28. The adjustment block 29 is fixedly connected to the steel plate 31. The hexagonal block 27 drives the threaded rod 26 to rotate, and the sleeve block 28 drives the adjustment block 29 to move and adjust, thereby adjusting the forward and backward movement of the support assembly 3.

[0038] Reference Figure 2 and Figure 5 The guide assembly 4 includes an oil tank 41, which is fixedly connected to the bottom plate 21. A sponge block 42 is fixedly connected to the inside of the oil tank 41. The sponge block 42 is mainly composed of sponge material and has a certain elasticity. The outer wall of the oil tank 41 is fixedly connected to a transmission pipe 43. The lubricating oil inside the oil tank 41 slowly flows into the inside of the transmission pipe 43 through the sponge block 42.

[0039] Reference Figure 2 and Figure 5 An annular pad 44 is fixedly connected to one end of the transmission pipe 43 away from the oil tank 41. The annular pad 44 is mainly composed of sponge material. The annular pad 44 is fixedly connected to the guide block 6. The outer wall of the guide rod 5 fits with the inner wall of the annular pad 44. After the lubricating oil transmitted by the transmission pipe 43 penetrates the annular pad 44, the inner ring of the annular pad 44 contacts with the outer wall of the guide rod 5 during the movement of the positioning hole 22, thereby maintaining the guide rod 5.

[0040] Reference Figure 5 The top of the oil tank 41 is fixedly connected to an oil replenishing pipe 45, and the top of the oil replenishing pipe 45 is threadedly connected to a closing cap 46. The inner side wall of the closing cap 46 is matched with the outer side of the top of the oil replenishing pipe 45. The closing cap 46 and the oil replenishing pipe 45 facilitate adding lubricant to the interior of the oil tank 41.

[0041] Working principle: First, the distance between the two U-shaped frames 32 is adjusted, and the inner wall of the guide block 6 moves horizontally along with the outer wall of the guide rod 5, so that the U-shaped frame 32 moves horizontally and adjusts. After the distance between the two U-shaped frames 32 is adjusted, the clamping rod 24 first penetrates the circular hole 23 and then connects to the balance plate 1 through the positioning hole 22, thereby limiting the position of the U-shaped frame 32 after adjustment. At the same time, the lubricant can be added to the inside of the oil tank 41 through the use of the oil replenishment pipe 45 and the closing cover 46. The sponge block 42 allows the lubricant inside the oil tank 41 to slowly flow into the inside of the transmission pipe 43. The transmission pipe 43 transmits the lubricant, and the lubricant penetrates the annular pad 44. When the bottom plate 21 moves, the lubricant on the inner circle of the annular pad 44 is smeared on the guide rod 5, thereby maintaining the guide rod 5 and increasing the convenience of horizontal movement of the bottom plate 21.

[0042] The hexagonal block 27 drives the threaded rod 26 to rotate, and the ear plate 25 drives the adjustment block 29 to move, thereby adjusting the front and rear position of the steel plate 31, thereby facilitating the support of large shaft workpieces;

[0043] The bearings on the large shaft workpieces are moved to fit with the support seats 36 through the V-grooves 37. The two support seats 36 support the bearings at both ends of the shaft workpieces, reduce the load on the chuck and the center, and improve the processing effect. When the height of the large shaft workpiece needs to be adjusted after placement, the hydraulic rod 33 operates, the spring 312 is compressed and deformed, the sleeve 34 drives the square plate 35 to move upward, and the support seat 36 drives the large shaft workpiece to move upward after placement, thereby adjusting the large shaft workpiece to a suitable processing height.

[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A shaft workpiece machining auxiliary support mechanism, comprising a balance plate (1), characterized in that: A base assembly (2) is arranged on the top of the balance board (1), a support assembly (3) is arranged on the top of the base assembly (2), and a guide assembly (4) is arranged on the base assembly (2); The support assembly (3) comprises a steel plate (31), the top of the steel plate (31) is fixedly connected to a U-shaped frame (32), the inner bottom wall of the U-shaped frame (32) is fixedly connected to a hydraulic rod (33), the telescopic end of the hydraulic rod (33) is slidably connected to a sleeve (34), the top of the sleeve (34) is fixedly connected to a square plate (35), the outer side wall of the square plate (35) is fixedly connected to a support seat (36), the top of the support seat (36) is provided with a V-shaped groove (37), the bottom of the support seat (36) is provided with a U-shaped groove (38), the support seat (36) is fixedly connected to a U-shaped plate (39) via the U-shaped groove (38), and the top of the U-shaped plate (39) is fixedly connected to the bottom of the square plate (35).

2. The auxiliary support mechanism for shaft workpiece processing according to claim 1, characterized in that: The inner bottom wall of the U-shaped frame (32) is provided with a limiting hole (310), and the bottom of the U-shaped plate (39) is fixedly connected with a positioning rod (311), and the outer circumference of the positioning rod (311) is equal to the inner circumference of the limiting hole (310).

3. The auxiliary support mechanism for machining shaft workpieces according to claim 1, characterized in that: A spring (312) is fixedly connected to the top of the hydraulic rod (33), and the top of the spring (312) is fixedly connected to the inner top wall of the sleeve (34).

4. The auxiliary support mechanism for shaft workpiece processing according to claim 1, characterized in that: The base assembly (2) comprises a bottom plate (21), the top of the bottom plate (21) is slidably connected to the bottom of the steel plate (31), the bottom of the bottom plate (21) is fixedly connected to a guide block (6), the interior of the balance plate (1) is fixedly connected to a guide rod (5), and the guide rod (5) is slidably connected to the guide block (6).

5. The shaft workpiece processing auxiliary support mechanism according to claim 4, characterized in that: The balancing plate (1) is provided with a positioning hole (22), the bottom plate (21) is provided with a circular hole (23), a clamping rod (24) movably penetrates the bottom plate (21) through the circular hole (23), and the outer circumference of the bottom of the clamping rod (24) is equal to the inner circumference of the positioning hole (22).

6. The auxiliary support mechanism for machining shaft workpieces according to claim 4, characterized in that: The bottom plate (21) is fixedly connected with an ear plate (25), the inside of the ear plate (25) is rotatably connected with a threaded rod (26), one end of the threaded rod (26) is fixedly connected with a hexagonal block (27), the outer wall of the threaded rod (26) is threadedly connected with a sleeve block (28), the top of the sleeve block (28) is fixedly connected with an adjustment block (29), and the adjustment block (29) is fixedly connected to the steel plate (31).

7. The shaft workpiece machining auxiliary support mechanism according to claim 4, characterized in that: The guide assembly (4) comprises an oil tank (41), the oil tank (41) is fixedly connected to the bottom plate (21), the outer wall of the oil tank (41) is fixedly connected to a transmission pipe (43), one end of the transmission pipe (43) away from the oil tank (41) is fixedly connected to an annular pad (44), the annular pad (44) is fixedly connected to the guide block (6), and the outer wall of the guide rod (5) is in contact with the inner wall of the annular pad (44).

8. The shaft workpiece machining auxiliary support mechanism according to claim 7, characterized in that: A sponge block (42) is fixedly connected to the interior of the oil tank (41).

9. The shaft workpiece machining auxiliary support mechanism according to claim 7, characterized in that: The top of the oil tank (41) is fixedly connected to an oil replenishing pipe (45), and the top of the oil replenishing pipe (45) is threadedly connected to a closing cap (46).

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