A universal angle processing device for double-tooth rack
By designing a universal angle machining device for double-tooth racks for adjustment components and positioning components, the problem of sliding offset and inconvenient adjustment of workpieces is solved, and the automatic adjustment and precise positioning of workpieces are realized, which is suitable for processing of different diameters and angles.
Patent Information
- Application Number
- CN202421268578.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-04
AI Technical Summary
When used, the existing universal angle processing device for double-tooth racks is easy to slide and offset, which is inconvenient for automatic adjustment, and is inconvenient for adjustment of the central height and rotation angle of the workpiece, making it difficult to fix workpieces of different diameters.
A universal angle processing device for double-tooth racks including adjustment components and positioning components is designed. The adjustment component realizes automatic adjustment of the horizontal position of the workpiece through the cooperation of the slide, guide rod and spring; the positioning component realizes accurate adjustment of the rotation angle and center height of the workpiece through the motor, the flat reducer and the dual-axis cylinder, and clamps the workpiece through the positioning frame.
It realizes automatic adjustment and precise positioning of workpieces, simplifies the processing process, reduces manual adjustment steps, and is suitable for workpiece processing of different diameters and angles.
Smart Images

Figure CN222696539U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of double-tooth rack processing, in particular to a double-tooth rack universal angle processing device. Background Art
[0002] In the domestic automobile steering gear market, with the fierce competition in the steering gear market, there are more and more types of steering gear racks, from the earliest HPS type to EPSC type to DP type and APA type racks. At present, the market share of DP type steering gears has been gradually increasing. Major steering gear manufacturers have developed DP type steering gears. Double-tooth racks are just one of the important parts of DP type steering gears. In the processing of double-tooth racks, the accuracy of the angle between the two tooth surfaces is very important for assembly. High-precision double-tooth angle processing devices are basically imported and purchased, and the cost is very high. Therefore, in response to the development needs of the domestic market, a double-tooth rack universal angle processing device has been developed to solve the cost problem;
[0003] When the existing double-tooth rack universal angle processing device is in use, the workpiece is easy to slide and deviate during processing, which is inconvenient for automatic adjustment and adjusting the center height of the workpiece processing. In addition, different positions need to be processed, which makes it inconvenient to adjust the rotation angle of the workpiece and it is inconvenient to fix workpieces of different diameters, which has a certain impact on actual use. Utility Model Content
[0004] The main purpose of the utility model is to provide a universal angle processing device for a double-tooth rack, which can effectively solve the technical problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A universal angle processing device for double-tooth racks, comprising a front base and a rear base, an adjusting component is installed on the top of the rear base, a positioning component is installed on the top of the adjusting component, the adjusting component comprises two baffles, the two baffles are respectively fixedly installed on the top of the rear base on both sides, a guide rod is fixedly installed between the two baffles, a sliding seat is slidably installed on the periphery of the two guide rods, springs are sleeved on the periphery of the guide rods at both ends and on both sides of the sliding seat, a support table is fixedly installed on the top of the sliding seat, an adjusting seat is fixedly installed on both sides of the front of the support table, the same transmission box is installed at the bottom of the two support tables, a positioning plate is movably installed at the front of the two support tables, a rotating disk is movably installed at the front of the positioning plate, a screw is movably installed inside the adjusting seat, a lifting block is movably sleeved on the screw, the front of the lifting block is fixedly installed with the rear of the positioning plate, a worm wheel is installed at the bottom of the screw and located inside the transmission box, a worm is movably installed inside the transmission box, and a knob is fixedly installed at one end of the worm.
[0007] As a further solution of the utility model, the slide seat is sleeved on the periphery of the two guide rods and is arranged to slide transversely, and the two ends of the spring are respectively in contact with the inner side of the baffle of the slide seat.
[0008] As a further solution of the utility model, the lifting block is sleeved on the periphery of the screw rod and is threadedly connected, and the thread directions of the two screw rods are opposite.
[0009] As a further solution of the utility model, the thread directions of the outer periphery of the worm near two ends are arranged in opposite directions, and the outer periphery of the worm near two ends are respectively arranged in meshing connection with two worm wheels.
[0010] As a further solution of the utility model, the positioning assembly includes a flat reducer and a motor. The flat reducer is installed at the rear of the positioning plate and connected to the rotating shaft of the turntable. The motor is installed at the rear of the flat reducer. A double-axis cylinder is fixedly installed at the front of the turntable. Two slide rails are installed at the front of the double-axis cylinder. Positioning frames are installed at both ends of the double-axis cylinder and through the front of the slide rails. Clamping grooves are opened on the inner side of the two positioning frames near the front end.
[0011] As a further solution of the utility model, the output shaft of the motor passes through the interior of the flat reducer, and the rotating shaft at the rear of the turntable is connected to the flat reducer.
[0012] As a further solution of the utility model, the positioning frames are located in the slide rails and slide in parallel, and the two positioning frames are symmetrically arranged with each other.
[0013] The beneficial effects of the utility model are as follows:
[0014] By setting the adjustment component, the slide seat slides horizontally through the guide rod, and under the action of the spring elastic force, the slide seat slides to the center position, which is convenient for automatic adjustment and matching of the horizontal position of the slide seat. The worm drives the worm wheel to rotate, and drives the screw to rotate to lift the lifting block and the positioning plate, which is convenient for adjusting the center height position of the workpiece processing and reducing the steps of disassembly and adjustment;
[0015] By setting the positioning component, the output shaft of the motor is adjusted to rotate speed through the flat reducer, and the turntable is driven to rotate to adjust the rotation angle of the workpiece, which is convenient for processing different angles of the workpiece. The two positioning frames are driven to slide by the double-axis cylinder to facilitate the clamping and fixation of the workpiece, and to facilitate the fixation of workpieces of different diameters. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of a universal angle processing device for double-tooth racks of the utility model;
[0017] Figure 2This is a schematic diagram of the structure of an adjustment component in a universal angle processing device for double-tooth racks of the utility model;
[0018] Figure 3 This is a schematic diagram of the internal structure of an adjustment seat in a universal angle processing device for double-tooth racks of the utility model;
[0019] Figure 4 It is a structural schematic diagram of a positioning component in a universal angle processing device for a double-tooth rack according to the utility model.
[0020] In the figure: 1. front base; 2. rear base; 3. adjustment assembly; 4. positioning assembly; 5. baffle; 6. guide rod; 7. slide seat; 8. spring; 9. support platform; 10. adjustment seat; 11. transmission box; 12. positioning plate; 13. turntable; 14. screw; 15. lifting block; 16. worm gear; 17. worm; 18. knob; 19. flat reducer; 20. motor; 21. double-axis cylinder; 22. slide rail; 23. positioning frame; 24. clamping groove. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] like Figure 1-4 As shown, a universal angle processing device for double-tooth racks includes a front base 1 and a rear base 2, an adjusting assembly 3 is installed on the top of the rear base 2, a positioning assembly 4 is installed on the top of the adjusting assembly 3, the adjusting assembly 3 includes two baffles 5, the two baffles 5 are respectively fixedly installed on the top of the rear base 2 on both sides, a guide rod 6 is fixedly installed between the two baffles 5, a slide seat 7 is slidably installed on the periphery of the two guide rods 6, springs 8 are sleeved on the periphery of the guide rods 6 at both ends and on both sides of the slide seat 7, a support table 9 is fixedly installed on the top of the slide seat 7, and the front of the support table 9 is fixedly installed on both sides. The adjusting seat 10 and the bottom of the two supporting platforms 9 are equipped with the same transmission box 11, the front of the two supporting platforms 9 is movably equipped with a positioning plate 12, the front of the positioning plate 12 is movably equipped with a turntable 13, a screw rod 14 is movably installed inside the adjusting seat 10, a lifting block 15 is movably sleeved on the screw rod 14, and the front of the lifting block 15 is fixedly installed with the rear of the positioning plate 12, a worm gear 16 is installed at the bottom of the screw rod 14 and located inside the transmission box 11, a worm 17 is movably installed inside the transmission box 11, and a knob 18 is fixedly installed at one end of the worm 17.
[0023] In this embodiment, the slide 7 is sleeved on the outer periphery of the two guide rods 6 and is arranged to slide horizontally. The two ends of the spring 8 are respectively in contact with the inner side of the baffle 5 of the slide 7. Through the sliding of the slide 7 and the elastic force of the spring 8, the slide 7 automatically slides to the center position when it slides and deviates, and can be automatically adjusted.
[0024] In this embodiment, the lifting block 15 is sleeved on the outer periphery of the screw rod 14 and is threadedly connected. The thread directions of the two screw rods 14 are opposite. The lifting block 15 is driven to slide up and down by the rotation of the screw rod 14 and the action of the thread to adjust the lifting height of the positioning plate 12.
[0025] In this embodiment, the thread directions of the outer ends of the worm 17 are opposite, and the outer ends of the worm 17 are respectively meshed with the two worm wheels 16. The worm 17 drives the two worm wheels 16 to rotate, so that the two screws 14 rotate for balance adjustment.
[0026] In this embodiment, the positioning assembly 4 includes a flat reducer 19 and a motor 20. The flat reducer 19 is installed at the rear of the positioning plate 12 and is connected to the rotating shaft of the turntable 13. The motor 20 is installed at the rear of the flat reducer 19. A double-axis cylinder 21 is fixedly installed at the front of the turntable 13. Two slide rails 22 are installed at the front of the double-axis cylinder 21. Positioning frames 23 are installed at both ends of the double-axis cylinder 21 and through the front of the slide rails 22. Clamping grooves 24 are opened on the inner side of the two positioning frames 23 near the front end. The two positioning frames 23 are slid by the double-axis cylinder 21 to clamp the workpiece.
[0027] In this embodiment, the output shaft of the motor 20 passes through the interior of the flat reducer 19, and the rotating shaft at the rear of the turntable 13 is connected to the flat reducer 19. The output shaft speed of the motor 20 is adjusted by the flat reducer 19, and the turntable 13 is driven to rotate, which is convenient for adjusting different angles of the workpiece.
[0028] In this embodiment, the positioning frames 23 are located in the slide rail 22 and slide in parallel. The two positioning frames 23 are symmetrically arranged with each other. The positioning frames 23 slide in parallel with the slide rail 22 to clamp and fix the workpiece, which is suitable for fixing workpieces of different diameters.
[0029] It should be noted that the utility model is a universal angle processing device for double-tooth racks. When in use, the workpiece of the double-tooth rack to be processed is first positioned in front of the front turntable 13. When fixing it, the two positioning frames 23 are slid through the two telescopic rods by starting the double-axis cylinder 21 to clamp the workpiece. The motor 20 is started and the output shaft speed of the motor 20 is adjusted through the flat reducer 19, and the turntable 13 is driven to rotate so that the workpiece is rotated at different angles for processing. When it is necessary to adjust the horizontal position and the center height, the slide 7 is adaptively slid during the processing, and the slide 7 is automatically slid to the center position under the elastic force of the springs 8 on both sides of the slide 7. The knob 18 is rotated by using a tool, and the two ends of the worm 17 are meshed with the worm wheel 16 to rotate the two screws 14 and drive the lifting block 15 to slide up and down. Since the lifting block 15 is fixed to the rear of the positioning plate 12, the positioning plate 12 is driven to rise and fall synchronously to adjust the height position of the machining center.
[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A double-tooth rack universal angle processing device, comprising a front base (1) and a rear base (2), an adjustment component (3) is installed on the top of the rear base (2), and a positioning component (4) is installed on the top of the adjustment component (3), characterized in that: The adjustment assembly (3) comprises two baffles (5), the two baffles (5) are respectively fixedly mounted on the top and sides of the rear base (2), a guide rod (6) is fixedly mounted between the two baffles (5), a slide seat (7) is slidably mounted on the periphery of the two guide rods (6), springs (8) are sleeved on both ends of the periphery of the guide rods (6) and on both sides of the slide seat (7), a support platform (9) is fixedly mounted on the top of the slide seat (7), an adjustment seat (10) is fixedly mounted on both sides of the front of the support platform (9), the same transmission box (11) is mounted on the bottom of the two support platforms (9), and the two A positioning plate (12) is movably mounted on the front of the support platform (9), a rotating disk (13) is movably mounted on the front of the positioning plate (12), a screw rod (14) is movably mounted inside the adjustment seat (10), a lifting block (15) is movably sleeved on the screw rod (14), a front portion of the lifting block (15) is fixedly mounted on the rear portion of the positioning plate (12), a worm wheel (16) is mounted at the bottom of the screw rod (14) and located inside the transmission box (11), a worm (17) is movably mounted inside the transmission box (11), and a knob (18) is fixedly mounted on one end of the worm (17).
2. A double-tooth rack universal angle processing device according to claim 1, characterized in that: The slide seat (7) is sleeved on the outer periphery of the two guide rods (6) and is arranged to slide transversely, and the two ends of the spring (8) are respectively in contact with the inner side of the baffle (5) of the slide seat (7).
3. The double-tooth rack universal angle processing device according to claim 1, characterized in that: The lifting block (15) is sleeved on the outer periphery of the screw rod (14) in a threaded connection arrangement, and the thread directions of the two screw rods (14) are arranged in opposite directions.
4. The double-tooth rack universal angle processing device according to claim 1, characterized in that: The thread directions of the outer periphery of the worm (17) are opposite to each other at both ends, and the outer periphery of the worm (17) is meshingly connected with the two worm wheels (16) at both ends.
5. The double-tooth rack universal angle processing device according to claim 1, characterized in that: The positioning assembly (4) comprises a flat reducer (19) and a motor (20), wherein the flat reducer (19) is mounted at the rear of the positioning plate (12) and connected to the rotating shaft of the turntable (13), and the motor (20) is mounted at the rear of the flat reducer (19). A double-axis cylinder (21) is fixedly mounted at the front of the turntable (13), and two slide rails (22) are mounted at the front of the double-axis cylinder (21). Positioning frames (23) are mounted at both ends of the double-axis cylinder (21) and pass through the front of the slide rails (22), and clamping grooves (24) are provided on the inner sides of the two positioning frames (23) near the front ends.
6. The double-tooth rack universal angle processing device according to claim 5, characterized in that: The output shaft of the motor (20) passes through the interior of the flat reducer (19), and the rotating shaft at the rear of the turntable (13) is connected to the flat reducer (19).
7. The double-tooth rack universal angle processing device according to claim 5, characterized in that: The positioning frames (23) are located in the slide rail (22) and slide in parallel, and the two positioning frames (23) are symmetrically arranged with respect to each other.