A water inlet leveling device for injection molded instrument panel baffle

By designing a water outlet leveling device for injection molding parts of the instrument panel baffle with adjustable support and fixed structure, the problem of difficulty in effectively leveling the curve baffle in the prior art is solved, and a better leveling effect and anti-deformation of the baffle is achieved.

CN222696779UActive Publication Date: 2025-04-01MAIDEN (FANGXIAN) AUTOMOBILE ACCESSORIES CO LTD
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Patent Information

Application Number
CN202420342996.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-23
Publication Date
2025-04-01
Estimated Expiration
2034-02-23

AI Technical Summary

Technical Problem

When leveling the water outlet of the instrument panel baffle, it is difficult for the prior art to effectively fix the arc baffle, resulting in poor leveling effect and easily lead to deformation and distortion of the baffle during cutting or grinding.

Method used

A water outlet leveling device for injection molding parts of the dashboard is designed, including a working platform, conveying components, fixing components, support components, leveling components, adjustment components and cleaning components. By providing an adjustable support structure and fixing structure, the fixing assembly and support assembly are used to fix and support the baffle, the leveling assembly is used to level the water port, the adjustment assembly is used to adjust the position of the grinding head, and the cleaning assembly is used to clean the powder.

Benefits of technology

This device can effectively fix the curved baffle, improve the leveling effect, prevent the baffle from twisting and deforming during the leveling process, and adjust the position of the grinding head to adapt to different water outlet positions to ensure that the leveling tailgate is clean.

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    Figure CN222696779U_ABST
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Abstract

The utility model relates to the field of sprue leveling devices, and in particular to a sprue leveling device for an injection molded instrument panel baffle. Technical problem: after the instrument panel baffle is fixed by a clamp, the sprue of the baffle is cut or polished. For a baffle with a curvature, the fixing effect is not good, and the baffle is deformed and twisted due to the force applied to the baffle during cutting or polishing. Technical solution: A sprue leveling device for an injection molded instrument panel baffle, comprising a working platform, a conveying component, a fixing component, a supporting component, a leveling component, an adjusting component and a cleaning component. Compared with the prior art, the utility model uses a clamp to fix the instrument panel baffle, and then cuts or polishes the sprue of the baffle. For a baffle with a curvature, on the one hand, the fixing effect is not good, and on the other hand, the baffle is deformed and twisted due to the force applied to the baffle during cutting or polishing. The leveling device has a good fixing effect and uniform support by providing an adjustable supporting structure.
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Description

Technical Field

[0001] The utility model relates to the field of nozzle leveling devices, in particular to a nozzle leveling device for an injection molded instrument panel baffle. Background Art

[0002] Injection molded parts refer to parts manufactured through the plastic injection molding process; the dashboard baffle is a component of the car dashboard, which can isolate different areas of the dashboard and play a protective and decorative role; the sprue is the part used to inject plastic during the injection molding process; therefore, the dashboard baffle injection molded part sprue refers to the feeding port of the injection molded part when manufacturing the dashboard baffle, that is, the part for plastic to enter the mold for injection molding; the design and position of this sprue need to take into account the fluidity and filling properties of the plastic to ensure the quality and shape integrity of the injection molded part. After the injection molding is completed, the sprue needs to be leveled; when leveling the sprue, the dashboard baffle needs to be fixed with a fixture, and then the sprue of the baffle is cut or polished. For baffles with curvature, on the one hand, the fixing effect is not good, resulting in poor leveling effect, and on the other hand, due to the force applied to the baffle during cutting or polishing, the baffle will be deformed and twisted. Utility Model Content

[0003] In order to overcome the problem of leveling the sprue, it is necessary to use a clamp to fix the instrument panel baffle before cutting or grinding the sprue of the baffle. For the curved baffle, on the one hand, the fixing effect is not good, resulting in poor leveling effect. On the other hand, the baffle is subjected to force during cutting or grinding, which will cause the baffle to deform and twist.

[0004] The technical solution of the utility model is: a water inlet leveling device for an injection molded part of an instrument panel baffle, comprising a working platform, a conveying component, a fixing component, a supporting component, a leveling component, an adjusting component and a cleaning component, wherein the conveying component is arranged on the top surface of the working platform, the fixing component is arranged on one side of the conveying component, the supporting component is arranged below the fixing component, the leveling component is arranged above the fixing component, the adjusting component is connected to the leveling component, and the cleaning component is arranged on one side of the leveling component.

[0005] Preferably, the injection-molded parts of the baffle can be conveyed and moved by setting a conveying component, the injection-molded parts can be fixed by setting a fixing component, the injection-molded parts can be supported by setting a supporting component to prevent the injection-molded parts from twisting and deforming during leveling, the water outlets of the injection-molded parts can be leveled by setting a leveling component, the position of the leveling component can be adjusted by setting an adjusting component, and the injection-molded parts can be cleaned after leveling by setting a cleaning component.

[0006] Preferably, the conveying assembly includes a first belt conveyor and a second belt conveyor. The first belt conveyor is arranged on the top surface of the working platform, and the second belt conveyor is arranged on the top surface of the working platform. The conveying directions of the first belt conveyor and the second belt conveyor are the same. When in use, the unprocessed baffles can be conveyed by setting the first belt conveyor, and the processed baffles can be conveyed by setting the second belt conveyor.

[0007] Preferably, the fixing assembly includes a mounting bracket, a fixed telescopic rod and a fixed splint, the mounting bracket is arranged on the top surface of the working platform, the mounting bracket is arranged between the first belt conveyor and the second belt conveyor, the fixed telescopic rod is arranged in two groups, one end of the fixed telescopic rod is fixedly connected to the inner side wall of the mounting bracket, and the other end of the fixed telescopic rod is fixedly connected to the fixed splint. When in use, the fixed telescopic rod can be supported by setting the mounting bracket, and the fixed telescopic rod can be driven to move the fixed splint, so that the baffle can be clamped and fixed.

[0008] Preferably, the support assembly includes a supporting telescopic rod, a supporting plate and a supporting base. A mounting opening is opened on the top surface of the working platform, and the supporting base is arranged inside the mounting opening. The supporting plates are arranged in two groups, and one end of the supporting plates is connected to the top surface of the supporting base by a hinge. The supporting telescopic rod is arranged in two groups, and one end of the supporting telescopic rod is rotatably connected to the bottom surface of the working platform, and the other end of the supporting telescopic rod is rotatably connected to the bottom surface of the supporting plate. When in use, the supporting base can be provided to support the supporting plate and the baffle at the same time, and one end of the supporting plate is rotatably connected to the supporting base by a hinge, so that the supporting telescopic rod can be used to drive the supporting plate to rotate, so that the angles of the two groups of support plates can be adjusted, so that the two groups of support plates can be used to support baffles of different curvatures, thereby preventing the baffle from twisting and deforming during leveling.

[0009] Preferably, the leveling assembly includes a leveling telescopic rod and a grinding head, one end of the leveling telescopic rod is fixedly connected to the inner top surface of the mounting bracket, and the other end of the leveling telescopic rod is fixedly connected to the grinding head. When in use, the grinding head can be driven to rise and fall by setting the leveling telescopic rod, so that the baffle can be ground and leveled.

[0010] Preferably, the adjustment component includes an adjustment motor, an adjustment screw and an adjustment block. The adjustment motor is arranged on one side of the mounting bracket, the output end of the adjustment motor is connected to the adjustment screw, a limiting groove is provided on the inner bottom surface of the mounting bracket, the adjustment block is arranged inside the limiting groove, and the adjustment block is threadedly connected to the adjustment screw. When in use, the adjustment motor can be set to drive the adjustment screw to rotate, and the adjustment screw is threadedly connected to the adjustment block, thereby driving the adjustment block to move, so that the position of the grinding head can be adjusted, and the position of the grinding head can be adjusted according to different water outlet positions on the baffle.

[0011] Preferably, the cleaning component includes a dust pump and a dust pipe. The dust pump is arranged on the top surface of the mounting bracket. One end of the dust pipe is connected to the output end of the dust pump, and the other end of the dust pipe is arranged on one side of the grinding head. When in use, the dust pump and the dust pipe can be arranged to suck away the powder generated by grinding, thereby ensuring the cleanliness of the baffle.

[0012] Beneficial effects of the utility model:

[0013] 1. Compared with the prior art, which uses a clamp to fix the instrument panel baffle and then cuts or grinds the water outlet of the baffle, for the baffle with a curvature, on the one hand, the fixing effect is not good, resulting in poor leveling effect, and on the other hand, the baffle is subjected to force during cutting or grinding, which will cause the baffle to deform and twist. The leveling device fixes the baffle by setting an adjustable supporting structure and a fixing structure, which has a good fixing effect and more uniform support;

[0014] 2. The support plate can be supported by setting a support base, and the baffle can be supported at the same time. One end of the support plate is rotatably connected to the support base through a hinge, so that the support plate can be driven to rotate by setting a support telescopic rod, so that the angles of the two groups of support plates can be adjusted, so that the two groups of support plates can be used to support baffles of different curvatures, thereby preventing the baffle from twisting and deforming during leveling;

[0015] 3. By setting an adjusting motor, the adjusting screw can be driven to rotate. The adjusting screw is threadedly connected to the adjusting block, thereby driving the adjusting block to move, so that the position of the grinding head can be adjusted, and the position of the grinding head can be adjusted according to different water outlet positions on the baffle. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The three-dimensional structure schematic diagram of the water inlet leveling device of the instrument panel baffle injection molding part of the utility model is shown;

[0017] Figure 2 The figure shows a schematic diagram of the side three-dimensional structure of the water inlet leveling device of the instrument panel baffle injection molding part of the utility model;

[0018] Figure 3 The first cross-sectional three-dimensional structure diagram of the water inlet leveling device of the instrument panel baffle injection molding part of the utility model is shown;

[0019] Figure 4 The second cross-sectional three-dimensional structure schematic diagram of the water inlet leveling device of the instrument panel baffle injection molding part of the utility model is shown;

[0020] Explanation of the accompanying drawings: 1. working platform; 2. conveying assembly; 3. fixing assembly; 4. supporting assembly; 5. leveling assembly; 6. adjusting assembly; 7. cleaning assembly; 201. first belt conveyor; 202. second belt conveyor; 301. mounting bracket; 302. fixing telescopic rod; 303. fixing splint; 401. supporting telescopic rod; 402. supporting plate; 403. supporting base; 404. mounting port; 501. leveling telescopic rod; 502. grinding head; 601. adjusting motor; 602. adjusting screw; 603. adjusting block; 701. dust pump; 702. dust duct. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0022] See also Figure 1-2 The utility model provides an embodiment: a water inlet leveling device for an injection molded instrument panel baffle, comprising a working platform 1, a conveying component 2, a fixing component 3, a supporting component 4, a leveling component 5, an adjusting component 6 and a cleaning component 7, wherein the conveying component 2 is arranged on the top surface of the working platform 1, the fixing component 3 is arranged on one side of the conveying component 2, the supporting component 4 is arranged below the fixing component 3, the leveling component 5 is arranged above the fixing component 3, the adjusting component 6 is connected to the leveling component 5, and the cleaning component 7 is arranged on one side of the leveling component 5.

[0023] See also Figure 3-4In this embodiment, the conveying assembly 2 includes a first belt conveyor 201 and a second belt conveyor 202. The first belt conveyor 201 is arranged on the top surface of the working platform 1, and the second belt conveyor 202 is arranged on the top surface of the working platform 1. The conveying directions of the first belt conveyor 201 and the second belt conveyor 202 are the same. When in use, the unprocessed baffle can be conveyed by setting the first belt conveyor 201, and the processed baffle can be conveyed by setting the second belt conveyor 202. The fixing assembly 3 includes an installation The bracket 301, the fixed telescopic rod 302 and the fixed clamping plate 303, the mounting bracket 301 is arranged on the top surface of the working platform 1, the mounting bracket 301 is arranged between the first belt conveyor 201 and the second belt conveyor 202, the fixed telescopic rod 302 is arranged in two groups, one end of the fixed telescopic rod 302 is fixedly connected to the inner side wall of the mounting bracket 301, and the other end of the fixed telescopic rod 302 is fixedly connected to the fixed clamping plate 303. When in use, the fixed telescopic rod 302 can be supported by setting the mounting bracket 301, and the fixed telescopic rod 302 can be supported by setting the fixed telescopic rod 302 can drive the fixed clamping plate 303 to move, so that the baffle can be clamped and fixed. The support assembly 4 includes a support telescopic rod 401, a support plate 402 and a support base 403. A mounting opening 404 is opened on the top surface of the working platform 1. The support base 403 is arranged inside the mounting opening 404. The support plate 402 is arranged in two groups. One end of the support plate 402 is connected to the top surface of the support base 403 through a hinge. The support telescopic rod 401 is arranged in two groups. One end of the support telescopic rod 401 is rotatably connected to the bottom surface of the working platform 1. The other end of the retractable rod 401 is rotatably connected to the bottom surface of the support plate 402. When in use, the support plate 402 can be supported by setting a support base 403, and the baffle can be supported at the same time. One end of the support plate 402 is rotatably connected to the support base 403 through a hinge, so that the support plate 402 can be driven to rotate by setting a supporting telescopic rod 401, so that the angles of the two groups of support plates 402 can be adjusted, so that the two groups of support plates 402 can be used to support baffles of different curvatures, thereby preventing the baffle from twisting and deforming during leveling.

[0024] The leveling component 5 includes a leveling telescopic rod 501 and a grinding head 502. One end of the leveling telescopic rod 501 is fixedly connected to the inner top surface of the mounting bracket 301, and the other end of the leveling telescopic rod 501 is fixedly connected to the grinding head 502. When in use, the leveling telescopic rod 501 can be used to drive the grinding head 502 to move up and down, so that the baffle can be polished and leveled. The adjustment component 6 includes an adjustment motor 601, an adjustment screw 602 and an adjustment block 603. The adjustment motor 601 is arranged on one side of the mounting bracket 301, and the output end of the adjustment motor 601 is connected to the adjustment screw 602. A limiting groove is provided on the inner bottom surface of the mounting bracket 301, and the adjustment block 603 is arranged inside the limiting groove. The adjustment block 603 is threadedly connected to the adjustment screw 602. When in use, When in use, the adjusting motor 601 can be set to drive the adjusting screw 602 to rotate, and the adjusting screw 602 is threadedly connected to the adjusting block 603, thereby driving the adjusting block 603 to move, so that the position of the grinding head 502 can be adjusted, so that the position of the grinding head 502 can be adjusted according to different water outlet positions on the baffle. The cleaning component 7 includes a dust suction pump 701 and a dust suction pipe 702. The dust suction pump 701 is arranged on the top surface of the mounting bracket 301, one end of the dust suction pipe 702 is connected to the output end of the dust suction pump 701, and the other end of the dust suction pipe 702 is arranged on one side of the grinding head 502. When in use, the dust suction pump 701 and the dust suction pipe 702 can be set to suck away the powder generated by grinding, thereby ensuring the cleanliness of the baffle.

[0025] During operation, the unprocessed baffles are conveyed by the first belt conveyor 201, and the processed baffles are conveyed by the second belt conveyor 202;

[0026] The fixed telescopic rod 302 is used to drive the fixed clamping plate 303 to move, so as to clamp and fix the baffle;

[0027] The supporting telescopic rod 401 drives the supporting plate 402 to rotate, thereby adjusting the angles of the two groups of supporting plates 402, so that the two groups of supporting plates 402 are used to support baffles of different curvatures, thereby preventing the baffles from being twisted and deformed during leveling;

[0028] The leveling telescopic rod 501 drives the grinding head 502 to move up and down, thereby grinding and leveling the baffle;

[0029] The adjusting motor 601 is used to drive the adjusting screw 602 to rotate, and the adjusting screw 602 is threadedly connected to the adjusting block 603, thereby driving the adjusting block 603 to move, so as to adjust the position of the grinding head 502, and thus adjust the position of the grinding head 502 according to different water inlet positions on the baffle;

[0030] The dust pump 701 and the dust pipe 702 are used to suck away the powder produced by grinding, thereby ensuring that the baffle is clean.

[0031] Through the above steps, the injection-molded parts of the baffle can be transported and moved by the conveying component 2, the injection-molded parts can be fixed by the fixing component 3, the injection-molded parts can be supported by the supporting component 4 to prevent the injection-molded parts from twisting and deforming during leveling, the water outlet of the injection-molded parts can be leveled by the leveling component 5, the position of the leveling component 5 can be adjusted by the adjusting component 6, and the injection-molded parts after leveling can be cleaned by the cleaning component 7.

[0032] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A device for leveling the water inlet of an injection molded instrument panel baffle, comprising a working platform (1); characterized in that: The utility model also comprises a conveying component (2), a fixing component (3), a supporting component (4), a leveling component (5), an adjusting component (6) and a cleaning component (7); the conveying component (2) is arranged on the top surface of the working platform (1); the fixing component (3) is arranged on one side of the conveying component (2); the supporting component (4) is arranged below the fixing component (3); the leveling component (5) is arranged above the fixing component (3); the adjusting component (6) is connected to the leveling component (5); and the cleaning component (7) is arranged on one side of the leveling component (5).

2. The device for leveling the nozzle of an injection molded instrument panel baffle according to claim 1, characterized in that: The conveying assembly (2) comprises a first belt conveyor (201) and a second belt conveyor (202); the first belt conveyor (201) is arranged on the top surface of the working platform (1); the second belt conveyor (202) is arranged on the top surface of the working platform (1); and the conveying directions of the first belt conveyor (201) and the second belt conveyor (202) are the same.

3. The device for leveling the nozzle of an injection molded instrument panel baffle according to claim 2, characterized in that: The fixing assembly (3) comprises a mounting bracket (301), a fixed telescopic rod (302) and a fixed clamping plate (303); the mounting bracket (301) is arranged on the top surface of the working platform (1); the mounting bracket (301) is arranged between the first belt conveyor (201) and the second belt conveyor (202); the fixed telescopic rod (302) is arranged in two groups; one end of the fixed telescopic rod (302) is fixedly connected to the inner side wall of the mounting bracket (301); and the other end of the fixed telescopic rod (302) is fixedly connected to the fixed clamping plate (303).

4. The device for leveling the nozzle of an injection molded instrument panel baffle according to claim 3, characterized in that: The support assembly (4) comprises a supporting telescopic rod (401), a supporting plate (402) and a supporting base (403); a mounting opening (404) is provided on the top surface of the working platform (1); the supporting base (403) is arranged inside the mounting opening (404); the supporting plate (402) is arranged in two groups; one end of the supporting plate (402) is connected to the top surface of the supporting base (403) by a hinge; the supporting telescopic rod (401) is arranged in two groups; one end of the supporting telescopic rod (401) is rotatably connected to the bottom surface of the working platform (1); and the other end of the supporting telescopic rod (401) is rotatably connected to the bottom surface of the supporting plate (402).

5. The device for leveling the nozzle of an injection molded instrument panel baffle according to claim 4, characterized in that: The leveling assembly (5) comprises a leveling telescopic rod (501) and a grinding head (502), one end of the leveling telescopic rod (501) is fixedly connected to the inner top surface of the mounting bracket (301), and the other end of the leveling telescopic rod (501) is fixedly connected to the grinding head (502).

6. The device for leveling the nozzle of an injection molded instrument panel baffle according to claim 5, characterized in that: The adjustment assembly (6) comprises an adjustment motor (601), an adjustment screw (602) and an adjustment block (603); the adjustment motor (601) is arranged on one side of the mounting bracket (301); the output end of the adjustment motor (601) is connected to the adjustment screw (602); a limiting groove is provided on the inner bottom surface of the mounting bracket (301); the adjustment block (603) is arranged inside the limiting groove; and the adjustment block (603) is threadedly connected to the adjustment screw (602).

7. The device for leveling the nozzle of an injection molded instrument panel baffle according to claim 6, characterized in that: The cleaning assembly (7) comprises a dust suction pump (701) and a dust suction pipe (702); the dust suction pump (701) is arranged on the top surface of the mounting bracket (301); one end of the dust suction pipe (702) is connected to the output end of the dust suction pump (701); and the other end of the dust suction pipe (702) is arranged on one side of the grinding head (502).